BACKGROUND OF THE INVENTION:
Field of the Invention:
[0001] The present invention relates to an individual driving system that is applicable
to printing units in a printing machine.
Description of the Prior Art:
[0002] At first, the known technique in the prior art will be described, by way of example,
in connection to a both-side four-color blanket-to-blanket type offset rotary press.
As shown in Fig. 5, four both-side monocolor printing units 1 (1a, 1b, 1c and 1d)
are installed as aligned in one row, and they are driven by a line shaft 4. Since
the mount positions of plates 3 (3a, 3b, 3c and 3d) mounted on the plate drums 2 in
the printing unit 1 are different depending upon diameters D of the plate drums 2
(2a, 2b, 2c and 2d) and an interval L between the printing units (between units 1a
and 1b), even if the mount position of the plate 3a is located at a position convenient
for exchange of a plate in a certain printing unit, for instance, in a first color
printing unit 1a, the mount positions of the plates in the other printing units are
not always located at position convenient for exchange of a plate. Accordingly, in
the prior art in each printing unit, after the mount position of a plate has been
brought to a position convenient for exchange of a plate, exchange of a plate would
be effected. In the above-described example of the printing machine in the prior art,
if it is assumed that in the printing unit 1a of the first color the mount position
of the plate 3a is located at a position convenient for exchange of the plate, at
first the plate 3a on the first color plate drum 2a is exchanged, then the line shaft
4 is rotated so that the mount position of the plate 3b on the second color plate
drum 2b may come to a position convenient for exchange of the plate, and then this
plate 3b is exchanged. Subsequently, the above-described works are repeated in sequence,
and exchanges of the plates are executed. Accordingly, after the plates 3 on the plate
drums 2 in the respective units have been entirely exchanged, the relative phases
of the respective plate drums 2 would be mechanically registered with one another.
However, since the color register of a practically printed pattern would involve
a little error due to precision in mounting of a plate onto a plate drum, deviation
of a pattern printed on a plate relative to a plate mount reference position, and
the like, color registering is effected by providing a small-sized motor and thereby
this error is corrected (hereinafter called "color register"). To that end, in place
of a motor 13 in Fig. 1, a small-sized motor 31 is provided. Since this small-sized
motor 31 and relevant parts thereof are identical to those shown in Fig. 4, they will
be explained in connection to the preferred embodiment as will be described later.
[0003] According to the technique in the prior art as described above, as the mount positions
of the plates are different in the respective printing units, it is necessary that
the plates is exchanged after the mount position of the plate has been brought to
a position convenient for exchange of a plate (a predetermined position) for each
printing unit, and accordingly, it involved the problem that a lot of time and labor
are necessitated.
SUMMARY OF THE INVENTION:
[0004] It is therefore one object of the present invention to provide an improved driving
system for printing units of a printing machine, which makes it possible to execute
exchange of plates simultaneously in the respective printing units, and moreover,
after finishment of exchange of plates, to return the respective plates on the plate
drums to the mechanically registered relative phases before execution of the exchange
of plates.
[0005] According to one feature of the present invention, there is provided an individual
driving system for printing units of a printing machine, comprising drive sources
and position control devices for individually operating printing units respectively
provided with plate drums, and constructed in such manner that mount positions of
plates equipped on the plate drums in the respective printing units can be moved to
the positions where exchange of plates can be executed simultaneously in the respective
printing units, and after finishment of exchange of plates, can be returned to the
mechanically registered relative phases of the plate drums before execution of the
exchange of plates.
[0006] More particularly, in order to achieve the aforementioned object, according to the
present invention the following provisions are made:
(1) In each printing unit, an individual drive motor associated with a brake and having
high/low two-stage variable and reversible speeds (hereinafter called simply "motor")
is provided in place of the color registering small-sized motor in the prior art.
(2) A position detecting encoder (of rotary type) is provided at a blanket drum (or
a plate drum).
(3) An electromagnetic clutch (associated with a brake) is provided in a color register
indicating potentiometer.
[0007] It is to be noted that in a printing drum drive system in each printing unit that
is driven by a line shaft, differential reduction gears (hereinafter called simply
"differential gears"), for instance, a harmonic drive (Fig. 4) consisting of a web
generator F corresponding to a sun gear, circular splines D and S corresponding to
sun orbits, and a flex spline P corresponding to a planetary gear, is used.
[0008] According to the present invention having the aforementioned characteristic features,
as the motor is rotated at a high speed in order to calculate the positions where
simultaneous exchange of plates is possible, the plates in the respective printing
units quickly occupy the positions convenient for exchange of plates (preset positions).
Also, after completion of the simultaneous exchange of plates, since the work of returning
the plate drums to the original mechanically registered relative phases of the plate
drums is carried out by rotating the motor at a high speed, the plate drums can be
quickly returned to the positions where mechanical register is precisely established.
In addition, as the motor is associated with a brake, during normal operations (during
printing) when the printing units are driven from the line shaft via the differential
gears (similarly to the prior art) through the differential gears, since the web generator
of the differential gears is firmly fixed by the brake of the above-mentioned motor,
deviation of the mechanical phase of the plate drum would not arise. Furthermore,
during normal operation, during unit drive for the purpose of simultaneous exchange
of plates (a mode inherent to the present invention), and during drive upon adjustment
of color register (similar to the prior art) (hereinafter called drives of first mode,
second mode and third mode), respectively, it becomes possible to drive the differential
gears by the line shaft and firmly fix the web generator, to fix the line shaft and
drive the web generator by the motor, and to drive the differential gears by the line
shaft while driving the web generator by the motor.
[0009] Moreover, according to the present invention, upon taking the positions for simultaneous
exchange of plates, the amount of rotation of the plate drums from the original positions
(the mechanically registered positions) up to these simultaneous plate exchange positions,
as well as the amount of return rotation of the plate drums after exchange of plates
that corresponds to the above-mentioned amount of rotation, are counted.
[0010] The above-mentioned and other objects, features and advantages of the present invention
will become more apparent by reference to the following description of one preferred
embodiment of the invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0011] In the accompanying drawings:
Figs. 1, 2 and 3 are schematic views showing drive routes of operation modes 1, 2
and 3 in one preferred embodiment of an individual driving system for printing units
according to the present invention;
Fig. 4 is a detailed cross-section view showing a structure of differential speed
reduction gears in the individual driving system shown in Figs. 1 to 3; and
Fig. 5 is a schematic front view showing an arrangement of printing units in a conventional
four-color offset rotary press and a line shaft for driving the respective printing
units.
DESCRIPTION OF THE PREFERRED EMBODIMENT:
[0012] Now one preferred embodiment of the present invention will be described with reference
to Figs. 1 to 4. In these figures, reference numeral 2 designates a plate drum, numeral
3 designates a plate, numeral 4 designates a line shaft, numerals 5 and 6 respectively
designate gears, numeral 7 designates differential reduction gears, numerals 8 and
9 respectively designate bevel gears, numerals 10, 11 and 12 designate gears, numeral
13 designates a high/low two-stage variable-speed reversible motor associated with
a brake, numerals 14, 15, 18 and 19 designate gears, numeral 16 designates a fixed
shaft (of the differential gears) connected to the motor 13 via the gears 14 and 15,
numeral 17 designates an output shaft (of the differential gears), numeral 20 designates
an electromagnetic clutch associated with a brake, numeral 21 designates a color registering
potentiometer, numeral 22 designates a position detecting encoder, numeral 23 designates
a blanket drum, reference character F designates a web generator of the differential
gears 7, characters D and S designate circular splines, and character P designates
a flex spline.
[0013] In a drive system, as shown in Fig. 1, the line shaft 4 rotationally drive the gear
12 of the plate drum 2 through the gears 5 and 6, the differential gears 7, the bevel
gears 8 and 9 and the gear 10, and via the gear 11 of the blanket drum 23. In addition,
the gear 14, the gear 15 meshed with this gear 14, and the web generator F of the
differential gears 7 which are mounted at the axial end of the input shaft 16 having
the gear 15 fixedly secured thereto, are rotated by the high/low two-stage variable-speed
reversible motor 13 associated with a brake. Furthermore, the color registering potentiometer
21 is rotated by the motor 13 through the gears 18 and 19 and the electromagnetic
clutch 20 associated with a clutch.
[0014] Upon driving of mode 1 shown in Fig. 1, the brake acts upon the motor 13(31) and
firmly fixes the motor. Accordingly, the web generator F of the differential gears
holds a fixed state, hence rotation of the line shaft 4 is transmitted to the gears
5 and 6, and reduced in speed by the differential gears 7, and rotates the gear 12
via the bevel gears 8 and 9 and the gears 10 and 11. In addition, an angular position
of the plate drum in one revolution with respect to a given mechanical origin is detected
by the encoder 22 provided on the plate drum or the blanket drum. While the electromagnetic
clutch 20 takes the ON state, since the motor 13(31) is fixed, the potentiometer 21
would not operate (The above-mentioned is similar to the heretofore known driving
system.).
[0015] Upon driving of mode 2 shown in Fig. 2, a brake (not shown) acts upon the line shaft
4, hence the line shaft 4 is fixed, the motor 13 rotates at a high speed, the electromagnetic
clutch 20 takes the OFF state, and so, the color registering potentiometer 21 would
not move. In addition, the position detecting encoder 22 is fed with electric power,
hence it counts the amount of rotation of the plate drum 2, and it transmits a signal
representing the counted amount to a control device (not shown). The high-speed rotation
of the motor 13 is transmitted through the gears 14 and 15, the web generator F of
the differential gears 7, the circular spline D supported via a bearing, the flex
spline P, the circular spline S and the output shaft 17 to which the circular spline
S is fixedly secured, and via the bevel gears 8 and 9 to the gear 12.
[0016] Accordingly, the mount positions of the plates 3 mounted on the plate drums 2 of
the respective printing units would come to predetermined positions convenient for
exchange of plates. Subsequently, after the simultaneous exchange of the plates, the
plate drums 2 are returned to their mechanically registered relative positions before
the exchange of the plates. At this time also, the motor 13 rotates at a high speed,
and when the plate drum 2 has been rotated by the amount corresponding to the amount
counted by the above-described position detecting encoder 22 through the same drive
route as that upon the above-described simultaneous exchange of plates and thus returned
to the original position, the rotation of the motor 13 is stopped. It is to be noted
that control of the motor 13 so as to rotate normally when the counted amount exceeds
180 degrees but to rotate reversely when it is equal to or less than 180 degrees,
is effected in the above-mentioned control device.
[0017] It should be remarked that this mode 2 driving is an inherent drive mode of the present
invention which was not found in the prior art.
[0018] Upon driving of mode 3 shown in Fig. 3, the rotation of the line shaft 4 is transmitted
to the gears 5 and 6, and is reduced in speed by the differential gears 7, and the
gear 12 is rotated via the bevel gears 8 and 9 and the gears 10 and 11. At the same
time, the motor 13 rotates at a low speed, and rotates the web generator F via the
gears 14 and 15. Accordingly, adjustment of register can be effected slowly. Furthermore,
the color registering potentiometer 21 is rotated by the motor 13 through the gears
18 and 19 and the electromagnetic clutch 20 associated with a brake, and the amount
of rotation is displayed on an indicator of the control device (in turns of a color
register amount). In addition, when the electromagnetic clutch 20 associated with
a brake has become an ON (engaged) state, the potentiometer 21 is braked by the brake
of the clutch 20 so that it may not rotate too easily due to the rotation of the motor
13.
[0019] It is to be noted that upon the above-described exchange of plates, in a printing
machine as shown in Fig. 5, after all of the upper plates 3 (3a, 3b, 3c and 3d) have
been subjected to simultaneous exchange of plates, simultaneous exchange of plates
for the lower plates 3′ (3′a, 3′b, 3′c and 3′d) is executed. (Because in view of the
arrangement of the printing drums, both the upper and lower plates cannot be simultaneously
exchanged, due to the difference in the mount position between the upper plates 3
and the lower plates 3′.)
[0020] As will be appreciated from the detailed description of the invention above, according
to the present invention, owing to the facts that there are provided drive sources
and position control devices for individually operating printing units respectively
provided with plate drums, and they are constructed in such manner that mount positions
of plates equipped on the plate drums in the respective printing units can be moved
to the positions where exchange of plates can be executed simultaneously in the respective
printing units, and after finishment of exchange of plates, can be returned to the
mechanically registered relative phases of the plate drums before execution of the
exchange of plates, the following advantages are obtained:
(1) Since simultaneous exchange of plates becomes possible and after simultaneous
exchange of plates adjustment of the mechanical register can be effected precisely,
working time and labor are reduced.
(2) The simultaneous exchange of plates and the mechanical register are executed through
quick operations, while the color register can be effected automatically through
slow operations.
[0021] While a principle of the present invention has been described above in connection
to one preferred embodiment of the invention, it is intended that all matter contained
in the specification and illustrated in the accompanying drawings shall be interpreted
to be illustrative and not in a limiting sense.
1. An individual driving system for printing units of a printing machine, comprising
drive sources and position control devices for individually operating printing units
respectively provided with plate drums, and constructed in such manner that mount
positions of plates equipped on the plate drums in the respective printing units can
be moved to the positions where exchange of plates can be executed simultaneously
in the respective printing units, and after finishment of exchange of plates, can
be returned to the mechanically registered relative phases of the plate drums before
execution of said exchange of plates.
2. An individual driving system for printing units as claimed in Claim 1, further
comprising differential reduction gears for connecting a line shaft with the respective
printing units, said respective drive sources for individually operating said printing
units being connected to said differential reduction gears.
3. An individual driving system for printing units as claimed in Claim 2, wherein
said drive source for individually operating printing units are individual drive motors
associated with brakes which have high/low two-stage variable and reversible speeds.
4. An individual driving system for printing units as claimed in Claim 1, wherein
position detecting encoders are provided at the plate drums or blanket drums.
5. An individual driving system for printing units as claimed in Claim 2, wherein
a color registering potentiometer is connected via an electromagnetic clutch to an
output shaft of each one of said drive sources for individually operating the respective
printing units.