[0001] This invention relates to laundry dryers, including washer/dryers.
[0002] In such dryers, the clothes are loaded into a drum, the walls of which are usually
perforated, and which is rotatable within a tub. In the case of washer/dryers, water
enters the tub and fills the drum to the level of water in the tub by passing through
the perforations in the drum, and can similarly be drained from the drum and tub.
[0003] When the clothes are being dried, heated air is passed through the tub and hence
the drum and, in order to avoid over-drying the clothes, a sensor may be provided
to sense moisture. For example, the sensor may include a pair of electrodes in the
drum (or one electrode using an uncoated metal drum as the other electrode), and moisture/dryness
may be sensed by sensing the resistance between the electrodes.
[0004] In order to make contact with the electrodes, they may be connected to insulating
areas inside the drum, and to leads extending through the drum wall, and brushes mounted
on the cabinet may be pressed into contact with contact rings on the outside of the
drum connected to the leads referred to. While such an arrangment works satisfactorily
with a dryer which can be expected to rotate around 40 rpm, it is unsatisfactory for
washer/dryer, which must have a spin facility and accordingly must be able to rotate
at much higher speeds for example in excess of 800 rpm.
[0005] The invention provides a laundry dryer comprising a laundry drum having a shaft rotatable
in a bearing, a moisture sensing device including an electrode inside the drum, an
annular contact mounted outside the drum in such a way that it rotates with the drum
and remains coaxial with the axis of the shaft in use, a brush urged against the contact,
and a passageway which extends along the shaft and which opens at a position on the
side of the bearing remote from the drum, to enable the electrode to be connected
to the annular contact.
[0006] The passageway along the shaft enables the annular contact to be mounted in a convenient
position outside the drum, and the speed of movement of the annular contact surface
relative to the brush can be restricted by making the diameter of the annular contact
sufficiently small.
[0007] The drum may be driven via a pulley mounted on a portion of the shaft on the side
of the bearing remote from the drum, and the annular contact can conveniently be mounted
on the pulley. In this case, the brush may be fixed relative to the bearing.
[0008] A washer/dryer constructed in accordance with the invention will now be described,
by way of example, with reference to the accompanying drawings, in which:
Figure 1 is a schematic view of the washer/dryer; and
Figure 2 is an axial cross-section through an end portion of the shaft of the drum
of the dryer.
[0009] The washer/dryer has a horizontal drum 1 which is rotatable in a tub 2. The front
3 of the tub is closed by a pivotable door (not shown), and the motor for driving
the drum, the mountings for the tub, and the cabinet are all not shown.
[0010] The drum is connected to a shaft 4 which is mounted in a pair of bearings 5, 6. The
bearings are held in a bearing housing sleeve 7, which is in turn held in a sleeve
8 which extends from the tub.
[0011] The drum is driven by a means of a pulley 9, and performs the usual wash and spin
dry functions. The drum may be arranged to rotate at speeds in excess of 1000 rpm
for the spin phase of the program. In addition, when the load has been spin dried,
heated air is circulated through the tub, moisture being condensed out of the closed
circulation path. In order to prevent excessive drying of the clothes , the drum is
provided with an electrode inside it, and a circuit for measuring the resistance between
this electrode and the drum. When the resistance between the electrode and drum increases
to a predetermined value. indicating that the moisture content of the load has reduced
below a certain level, heating of the air circulated through the drum is stopped and,
as the drying program has now been completed, rotation of the drum is also stopped.
[0012] Referring to Figure 2, the electrode within the drum is connected to the fixed control
circuitry outside the drum in the following way, the body of the drum which is earthed
via the bearings 5, 6. The electrode is connected to an annular contact 10 against
which bears a brush 11, and a connection from the brush leads to the control circuit
(not shown).
[0013] A lead 12 is connected to the electrode and extends along a passageway 13, which
leads from the interior of the drum, along the axis of the shaft, and terminates in
the circular wall of the shaft beyond the bearing 5.
[0014] The passageway 13 registers with the opening in a split tapered collar 14, which
is pushed over the end of the shaft 4, and onto which is pushed the pulley 15, by
means of which the shaft is driven. To prevent the lead 12 being torn if the collar
is twisted when the pulley is driven, a steel tube 16 is inserted in interference
fit in the mouth of the passageway 13. Other forms of key for the collar may be used.
[0015] The annular copper contact 10 is mounted on the pulley by means of several insulating
pads 17. The fixed brush 11 is spring-biased against the contact 10, and is mounted
on the sleeve 8 that extends from the tub.
[0016] It will be noted that the annular contact 10 rotates with the shaft 4, and remains
coaxial with it. The speed of the sliding movement of the brush relative to the contact
is minimised since the diameter of the annular contact 10 is relatively small, being
little greater than the diameter of the bearing 5 itself. Consequently, the speed
of relative movement is acceptable even when the drum is rotating in its spin-dry
mode. Of course, the arrangement described is not restricted to washer/dryers having
a spin function, and could also be used on dryers which do not have a spin function
as well as dryers which do not have a wash function and merely have a drying function.
1. A laundry dryer comprising a laundry drum having a shaft rotatable in a bearing,
a moisture sensing device including an electrode inside the drum, an annular contact
mounted outside the drum in such a way that it rotates with the drum and remains coaxial
with the axis of the shaft in use, a brush urged against the contact, and a passageway
which extends along the shaft and which opens at a position on the side of the bearing
remote from the drum, to enable the electrode to be connected to the annular contact.
2. A laundry dryer as claimed in claim 1, in which a pulley for driving the drum is
mounted on a portion of the shaft on the side of the bearing remote from the drum,
and the annular contact is mounted on the pulley.
3. A laundry dryer as claimed in claim 1 or claim 2, in which the brush is fixed relative
to the bearing.
4. A laundry dryer as claimed in claim 2 or claim 3, in which the pulley is mounted
on the shaft by means of a split collar, and the passageway opens at a position in
register with the gap in the collar.
5. A laundry dryers as claimed in any one of claims 1 to 4, in which the moisture
sensing device is arranged to sense the electrical resistance between the electrode
and the drum.
6. A laundry dryer substantially as herein described with reference to the accompanying
drawings.