[0001] The present invention relates to a tape feed mechanism including a tape storage cassette
for housing at least two tapes. The two tapes are to be overlapped and cut together.
[0002] Apparatus for printing characters on a non -adhesive side of an adhesive tape has
been well-known. In this type of apparatus, although characters such as names can
be printed on tapes which can be suitably adhered on the desired substrates,the printed
characters are erased or become blurred because the printed surface is exposed. To
solve such a problem, disclosed is an apparatus for making printed tapes where the
printed surface is not exposed in Japanese Patent Application No.SHO62-294471. In
this apparatus characters are reversely printed on a transparent film tape and a double-sided
adhesive tape in the same width thereof is adhered thereon.
[0003] However, in this apparatus because the film tape where characters are printed and
the double-sided adhesive tape which is adhered thereon are separately mounted on
the apparatus, it is not easy to attach and detach the tapes. To solve this problem,
it is possible to attach a cassette which cooperatively houses the tapes to the printing
apparatus. However, the tapes cannot be effectively attached to the printing apparatus
only by simply housing the tapes in the cassette. Since the tapes are arranged and
connected outside the cassette after characters are printed on the film tape, if both
the tapes are housed in the cassette and the ends of the tapes are extended to the
outside, whenever the cassette is attached to the printing apparatus, it is necessary
to arrange the ends of the tapes and guide them to the connection portion, whereby
the attaching operation becomes difficult.
[0004] It is therefore an object of the invention to provide an improved tape feed mechanism
capable guiding the overlapped tapes to a certain portion and being arranged to be
detached from the tape travelling apparatus having cutting apparatus, the tapes are
held at the connection position being outwardly taken out.
[0005] According to this invention, there is provided a tape supply mechanism comprising
a tape holding case including at least two wound tapes, the case being attachable
to a tape feed device having a cutting member for cutting said tapes and a feed roller
member for feeding said tapes, said tape supply mechanism including a guide member
provided on said tape holding case for guiding said two tapes toward a predetermined
position in said tape holding case in an overlapped state.
[0006] The invention will be better understood from the following description which is given
by way of example with reference to the accompanying drawings in which:-
Fig. 1 is a perspective view of a tape storage cassette embodying the present invention.
Fig. 2 is an explanatory view showing the tape storage cassette of Fig. 1 attached
to a printer unit, and
Fig. 3 is another explanatory view of a tape storage cassette according to another
embodiment of the invention.
Description of the Embodiment
[0007] The tape holding case incorporating the present invention is now described below
with reference to the accompanying drawings.
[0008] As shown in the disassembled perspective view of Fig.1, a tape storage cassette 1
according to this embodiment includes a film tape spool 5 around which a transparent
film tape 3 is fitted, a ribbon feed spool 9 having a thermal transfer ribbon 7 wound
thereon with its inked surface facing inside, a ribbon takeup spool 11 taking up the
thermal transfer ribbon 7 drawn out of the ribbon feed spool 9, a double-sided adhesive
tape spool 15 on which a double-sided adhesive tape 13 narrower than the film tape
3 and having one surface covered with an exfoliative sheet is wound with this sheet
covered surface facing outside, and an alignment roller 17 for alignment of the double-sided
adhesive tape 13 and the film tape 3, all of which are stored in a cassette case 19.
They are rotatably carried by support members S1 through S5 mounted on a cover 21
and on the bottom of the cassette case 19 opposed to the cover 21 within the cassette
case 19 whose opening is covered with the cover 21.
[0009] The tape storage cassette 1 is attachably and detachably mounted on a printer unit
capable of reverse -printing desired characters. Thus, the unit accomplishes reverse-printing
on the film tape 3 using the thermal transfer ribbon 7. The double-sided adhesive
tape 13 is then stuck to the printed surface to provide a print tape with desired
characters already printed.
[0010] The tape storage cassette case 1 is formed with a recess 25 to receive a thermal
head 23 mounted on the printer unit as shown in Fig. 2. Along the inner and outer
periphery of the recess 25 provided are upright extending guide plates 27 and 29 to
define a space for receiving the thermal head 23. Fig. 2 represents the tape storage
cassette 1 fitted in the printer unit, so that the following description will be made
with reference mainly to this drawing. The film tape 3 and the thermal transfer ribbon
7 with its inside surface coated with ink face each other and are guided together
to the recess 25 by means of a guide pin 31. Guide plates 27 and 28 form a restricting
path for the film tape 3 and the thermal transfer ribbon 7 sent to the recess 25 to
avoid their blocking the space accommodating the thermal head 23.
[0011] The guide plate 29 extending upright from the inner periphery of the recess 25 is
provided with a leaf spring 33 loading the film tape 3 and the thermal transfer ribbon
7 outward to thereby ensure a required space for receiving the thermal head 23.
[0012] When the tape storage cassette 1 is attached to the printer unit, the thermal head
23 is thus located behind the thermal transfer ribbon 7. The film tape 3 and the thermal
transfer ribbon 7 are then pressed against the thermal head 23 by means of a platen
roller 35 provided on the printer unit and movable into and out of engagement with
the thermal head 23, whereby desired reverse characters can be printed on the film
tape 3.
[0013] The thermal transfer ribbon 7 passed through the recess 25 is taken up onto the ribbon
takeup spool 11 via an end 29a of the guide plate 29. At the same time, the film tape
3 is drawn out of the cassette 1 by means of the alignment roller 17. When attached
to the printer unit, the alignment roller 17 and the ribbon takeup spool 11 are respectively
splined to a tape feed element 37 and a ribbon takeup element 39 on the printer unit
which are driven for rotation in opposite directions by a drive motor and power transmission
mechanism, not shown, and are rotatably driven by these elements in the directions
indicated by arrows A and B.
[0014] The thermal transfer ribbon 7 and the film tape 3 thus travel along the path consisting
of guide pin 31, guide plate 27 and recess 25 by such rotary drive motion. Inertia
of such rotary motion however causes an extra amount of thermal transfer ribbon 7
and film tape 3 to be drawn from the respective spools 5 and 7. This resultsin slack
of the ribbon 7 and the tape 3 in the recess 25, making it impossible to accomplish
a proper reverse-printing action on the film tape 3. To overcome this problem, the
present tape storage cassette 1 is provided with a leaf spring 40 mounted near the
guide pin 31, which pressingly biases the thermal transfer ribbon 7 and the film tape
3 from outside. The thermal transfer ribbon 7 and the film tape 3 are thus loaded
with back tension to prevent the thermal transfer ribbon 7 and the film tape 3 from
being slackened at the recess 25. Furthermore, there is provided a separator film
41 which protects the film tape 3 from ink coating on the thermal transfer ribbon
7 during travelling along the feed path between the position at which the film tape
3 is drawn from the film tape spool 5 and the recess 25. The film tape 3 and the thermal
transfer ribbon 7 are given back tension independently of each other by means of the
separator film 41 and the leaf spring 40 so that, even if one of the film tape 3 and
the thermal transfer ribbon 7 is drawn out for some reason, such pulling action would
not affect normal feed motion of the remaining one of the tapes.
[0015] The alignment roller 17 not only brings the film tape 3 and the double-sided adhesive
tape 13 into alignment but also is operatively associated with a feed roller 42 on
the printer unit movable into and out of engagement with the alignment roller 17 to
press the adhesive surface of the double-sided adhesive tape 13 against the print
surface of the film tape 3 so as to bond both tapes together. As shown in Fig. 1,
the alignment roller 17 is at its ends provided with flanges 17a and 17b mounted at
right angles to the roller surface so as to restrict widthwise movement of the tapes
3 and 13. The feed roller 42 is carried by a support member 43 mounted on the printer
unit for rotation about an axis 43a. With the tape storage cassette 1 attached to
the printer unit, the support member 43 is biased in the direction indicated by an
arrow C by means of biasing means not shown, so that the film tape 3 and the double-sided
adhesive tape 13 are pressed against the roller surface of the alignment roller 17
for bonding the tapes together.
[0016] The support member 43 carrying out the feed roller 42 on the printer unit also carries
the platen roller 35 thereon, so that the platen roller 35, like feed roller 42, biases
the support member 43 in the direction indicated by the arrow C to press the film
tape 3 and the thermal transfer ribbon 13 against the thermal head 23. The platen
roller 35 is like the feed roller 42 also in that it is formed by a resilient material
such as rubber to avoid scratches at film tape 3 during pressing and to provide a
required resistance and friction force.
[0017] In the feed path of film tape 3 from the recess 25 to the alignment roller 17 provided
is a guide plate 45 for guiding the film tape 3 to a joint position E with the double-sided
adhesive tape 13 on the alignment roller 17. The guide plate 45 is at both ends, i.e.,
at the cover 21 and the cassette case 19 shown in Fig. 1, provided with restricting
elements 47a and 47b for restriction of widthwise displacement of the film tape 3.
Since a length of the travel path of the film tape 3 is longer than that of the double-sided
adhesive tape 13, it is considered that the film tape 3 is aligned in a width direction
in advance before it is overlapped with the double-sided adhesive tape 13 by means
of the feed roller 42 and the alignment roller 17.
[0018] The feed path of the double-sided adhesive tape 13 to the alignment roller 17 includes
a guide roller 49 made of silicon resin to prevent the double-sided adhesive tape
13 from sticking to other parts such as thermal transfer ribbon 7 in the cassette
1. The double-sided adhesive tape 13 passed through this path is then guided to the
joint position E with the film tape 3 by the roller surface of the alignment roller
17.
[0019] The film tape 3 and the double-sided adhesive tape 13 thus joined together by the
alignment roller 17 and the feed roller 42 (i.e., print tape) are guided out of the
cassette 1 by way of a tape holder 50 provided at the exit. The tape travel path outside
the cassette case 19 is provided with a block 55 for receiving a cutting blade 53
in a tape cutter 51 mounted on the printer unit. The print tape thus completed is
then cut off by pressing the cutting blade 53 against the block 55 in operation of
the tape cutter 51. The tape cutter 51 is rotatably mounted on the printer unit and
consists of a cutting blade holer 57 carrying the cutting blade 53 and a rotary arm
59 for rotating the cutting blade holer 57 an the direction indicated by an arrow
F. The print tape is cut off by manually moving the rotary arm 59 in the direction
indicated by an arrow G.
[0020] The tape storage cassette 1 according to the present embodiment is provided with
the alignment roller 17 which arranges and connects the film tape 3 and the double-sided
adhesive tape 13 and with the block 55 which receives the cutting blade 53 which cuts
the printed tape made by the connection therewith. When the printed tape is made by
mounting the film tape 3 and the double-sided adhesive tape 13 to the printer, they
are connected and cut by the cooperating operations of the alignment roller 17, the
block 55, and the feed roller 42 and the tape cutter 51 provided on the printer. In
the cassette case 19, the film tape 3 is guided to the connection position E by the
operations of the guide pin 31, the guide plate 27, and the guide plate 45, the double-sided
adhesive tape 13 being guided to the connection position E by the operations of the
guide roller 49 and the roller surface of the guide roller 49, the printed tape which
are connected being guided to the position of the block 55 which is the tape cutting
position through the tape holder 50.
[0021] When the tape storage cassette 1 is detached from the printer and another tape storage
cassette housing a different color thermal transfer ribbon is attached so as to make
a different color printed tape, by separating the platen roller 35 and the feed roller
42 from the tape storage cassette 1, the tape storage cassette 1 can be directly detached
in the condition that the film tape 3 and the double-sided adhesive tape 13 are guided
to the connection position E. When the tape storage cassette 1 is attached to the
printing apparatus again, it is not necessary to manually guide each tape to the connection
position E. In addition, since the tapes are connected from the connection position
E to the cutting position, it is not necessary to arrange and connect both the tapes
3 and 13 when attaching the tape storage cassette 1 to the printer, thereby simplifying
the attaching operation. Moreover, in the cassette case 19, since the film tape 3
is tensioned by the leaf spring 40 in the position of the guide pin 31, when the tape
storage cassette 1 is detached from the printer, the connection portion of the film
tape 3 and the double-sided adhesive tape 13 is not outwardly extended, whereby it
is possible to keep the tape holding case 1 in the condition that each tape is dismounted
from the printer.
[0022] In the above embodiment, the tape storage cassette 1 which is provided with the alignment
roller 17 and the block 55 of the cutting blade 53 has been described. However, such
portions can be provided on the printing apparatus is described in the following.
In Fig. 3, the portions same as those in the above embodiment are referred to with
the same numbers with apostrophes.
[0023] As shown in Fig. 3, printer to which a tape storage cassette 1′ is attached is provided
with an alignment roller 17′ and a block 55′ of a cutting blade 53′, a film tape 3′
and a double-sided adhesive tape 13′ taken out from the tape storage cassette 1′ being
arranged, pressured and cut by the printer.
[0024] Therefore, in the tape storage cassette 1′ of the second embodiment, guide plates
63 and 65 are provided from a concavity 25′ to a take out opening of the film tape
3′ so as to form a traveling path of the film tape 3′ against an outer wall 61 of
a cassette case 19′, thereby guiding the film tape 3′ to the connection position E′
with the double-sided adhesive tape 13′ on the alignment roller 17′.
[0025] The traveling path of the double-sided adhesive tape 13′ is formed by a guide pin
67 disposed on an exfoliative sheet side of the double-sided adhesive tape 13′, the
outer wall of the cassette case 19′, and two guide rollers 69a and 69b made of silicone
resin disposed on the adhesive side of the double-sided adhesive tape 13′. By guiding
the double-sided adhesive tape 13′ along the traveling path, it can be guided to the
connection position E′ with the film tape 3′ on the alignment roller 17′.
[0026] Consequently, in the second embodiment, the tape storage cassette 1′ can be detached
from the printing apparatus in the condition the film tape 3′ and the double-sided
adhesive tape 13′ are guided to the connection position E′, thereby simplifying the
attaching operation thereof.
1. A tape supply mechanism comprising a tape holding case (19) including at least
two wound tapes (3, 7) the case being attachable to a tape feed device having a cutting
member (53) for cutting said tapes and a feed roller member (42) for feeding said
tapes, said tape supply mechanism including a guide member (17) provided on said tape
holding case for guiding said two tapes toward a predetermined position in said tape
holding case in an overlapped state.
2. A tape supply mechanism according to claim 1 wherein said guide member comprises
a second feed roller member (17) adapted to be brought into and out of contact with
said feed roller member (42) on the tape feed device for feeding the two tapes overlapped.
3. A tape feed mechanism according to claim 2 wherein one of said feed roller members
(17,42) includes a pair of flange portions spaced apart substantially similarly to
the width of the tapes to be overlapped.
4. A tape feed mechanism according to claim 1, 2 or 3 further comprises a pair of
projection members (27, 29) over which said one of said tapes is fed before it is
overlapped with the other of said two tapes.
5. A mechanism according to claim 4 wherein the projection members (27, 29) are spaced
so that a thermal printing head (23) can be introduced between them.
6. A mechanism according to any preceding claim including a third wound tape (7) which
can be a thermal transfer tape in the case, to be forwarded in overlapping relation
with a first tape and to be subsequently wound up again within the case (at 11).
7. A tape feed mechanism according to any preceding claim which further comprises
a cutting position (55) defined on an external frame of said tape holding case at
which the overlapped tapes are in use cut by said cutting member (53).
8. The tape feed mechanism according to any preceding claim wherein one (13) of said
two tapes has an adhesive layer on one surface, or comprises a double-sided adhesive
tape with an exfoliative sheet.
9. The tape feed mechanism according to any preceding claim which further comprises
an adjust member (49) for adjusting a position of the one of said two tapes in a direction
perpendicular to the direction along which that tape is fed.
10. The tape feed mechanism according to claim 9 wherein said adjust member comprises
a roller member (49) provided on said tape holding case, of which a circumferential
surface is arranged to be brought into and out of contact with an adhesive layer of
the one of said two tapes, and provides a layer having a predetermined adhesive force
less than a predetermined value with said adhesive layer when said circumferential
surface and said adhesive layer are brought into contact with each other.
11. The tape feed mechanism according to any preceding claim wherein said feed roll
member is made of a silicon resin.
12. A device for feeding two tapes in an overlapped state from a tape supply mechanism
to any one of claims 1 to 11 including means by which such mechanism may be attached
to the device, and a feed roller member (42) for feeding the tapes.
13. A device according to claim 12 including a cutting member (53) for cutting the
tapes.
14. A device according to claim 12 or 13 including a drive member to drive one of
the feed rollers on the device or on the mechanism.
15. A device according to claim 12, 13 or 14 including a print member adapted to print
on a surface of one of the tapes.
16. A device according to any one of claims 12 to 15 wherein the print member is a
thermal printer to be inserted between projections over which a tape passes, and including
a roller to urge that tape against the head of the printer.
17. The tape feed device according to any one of claims 12 to 16 wherein said feeding
member is a guide member comprising a pair of roller members adapted to be brought
into and out of contact with each other.
18. The tape feed device according to claim 17 wherein the one of said pair of roll
members includes a pair of flange portions of which the distance apart is similar
to the width of the one of said two tapes.
19. The combination of a tape supply mechanism according to any one of claims 1 to
11 with a tape feed device according to any one of claims 12 to 18.