BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a device for detecting a quantity of remaining ink,
and more particularly, to a remaining ink detecting device for use in an ink jet recording
apparatus for forming an image by emitting an ink droplet in response to a predetermined
signal input.
[0002] The present invention further relates to an ink jet head cartridge with such a remaining
ink detecting device incorporated therein.
[0003] The present invention further relates to an ink jet recording apparatus with such
a cartridge mounted thereon.
Related Background Art
[0004] Ink, which is used, for example, in an ink jet recording apparatus for forming a
desired high density image by emitting ink as droplets, is generally stored in a predetermined
ink reservoir means, such as an ink cartridge. Various types of devices for detecting
the level of residual ink stored in this reservoir means have been proposed.
[0005] One of the most commonly employed remaining ink detecting devices is designed to
determine whether or not the amount of residual ink is less than a predetermined value
on the basis of resistance detected in accordance with the quantity of residual ink
existing between two electrodes.
[0006] Generally, recording heads mounted on the ink jet recording apparatuses are manufactured
in the same manner as that in which semiconductor devices have been manufactured.
Such recording heads are composed of a substrate made of silicone or the like and
a member which forms ink passageways when it is attached to the substrate. On the
substrate are disposed emission energy generating elements, such as electrothermal
energy conversion elements, and function elements for driving these conversion elements,
such as transistors and diodes. Ink is subjected to heat generated by the electrothermal
energy conversion elements in the ink passageway.
[0007] Fig. 1 shows an equivalent circuit with electrical characteristics equivalent to
those of the circuit for driving the above-described recording head. This driving
circuit is designed to drive a recording head having 32 ink outlets and 32 ink passageways
which respectively communicate with these outlets. Individual ink passageways have
corresponding electrothermal energy conversion elements R1 to R32, and transistors
T1 to T32 which serve as switching elements.
[0008] Fig. 2 shows an equivalent circuit of the above-described remaining ink detecting
device which is employed in a case where the above-described driving circuit is disposed
on the substrate. In Fig. 2, reference numerals 1 and 2 denote electrodes for detecting
resistance in accordance with the quantity of remaining ink. A reference numeral 3
denotes an electrode representing the substrate which forms the ink passageways of
the above-described recording head and on which the driving circuit shown in Fig.
1 is deposited. A predetermined voltage or current is applied between the electrodes
1 and 2.
[0009] More specifically, between the electrodes 1 and 2, the ink flows stably, whereas
between the electrodes 2 and 3, ink is affected by the vibrations caused by the discharge
of ink and readily becomes unstable. Resistance R₁₋₂ and resistance R₂₋₃ representing
the quantity of remaining ink respectively exist between the electrodes 1 and 2 and
between the electrodes 2 and 3.
[0010] In the above-described circuit configuration, since the electrode 3 is floating and
has infinite resistance, no current I flows between the electrodes 2 and 3. In consequence,
the resistance detected by this remaining ink detecting device is determined only
by the resistance R₁₋₂ existing between the electrodes 1 and 2, and stable and accurate
detection of the quantity of remaining ink can thus be performed.
[0011] For the purpose of meeting the demands for a reduction in size and simplification
of the structure of recording heads and those for reduction in failures which occur
during their manufacture, recording heads of the type in which electrothermal energy
conversion elements and function elements such as switching transistors are disposed
on the same substrate and are matrix driven have been developed and used recently.
Fig. 3 shows an example of a driving circuit for such a recording head. Whereas the
circuit shown in Fig. 1 has 32 switching elements T₁ to T₃₂, the circuit shown in
Fig. 3 employs only 12 switching elements T
a1 to T
a4 and T
b1 to T
b8 to drive 32 electrothermal energy conversion elements R₁ to R₃₂.
[0012] However, in the recording head which employs this matrix driving method, the individual
components are disposed at a high density, and this increases the possibility of a
parasitic current flowing between adjacent diode cells in diodes D₁ to D₃₂.
[0013] More specifically, in the matrix driving method, (m x n) segments of electrothermal
energy conversion elements are driven by using m block control terminals and n segment
control terminals. Fig. 4A is a cross-sectional view of diodes employed in such a
matrix driving method.
[0014] These diodes are driven in the manner described below. Although Fig. 4A shows only
two diodes (cells), 32 diodes are, for example, disposed in a matrix in an actual
recording head, as stated above.
[0015] Here, driving of electrothermal energy conversion elements RH1 and RH2, which form
two segments in the same group, will be described.
[0016] When the electrothermal energy conversion element RH1 is to be driven, a switch G1
is first turned on to select the group, and a switch S1 is then turned on to select
the electrothermal energy conversion element RH1. Turning of these switches causes
a diode cell SH1 to be positively biased, supplying current to and thereby generating
heat in the electrothermal energy conversion element RH1. This thermal energy generated
changes the state of the liquid, thus generating a bubble and resulting in the emission
of liquid from the outlet.
[0017] Similarly, the electrothermal energy conversion element RH2 is driven by selectively
turning on switches G1 and S2 and thereby driving a diode cell SH2.
[0018] Since the individual diode cells SH1 and SH2 connected to the electrothermal energy
conversion elements RH1 and RH2 are formed on the same substrate, the substrate is
grounded, as shown in Fig. 4B, in order to electrically isolate the diodes.
[0019] In a case where the substrate is a N type Si substrate, the substrate is biased such
that it has the highest potential, so as to electrically isolate the diodes.
[0020] However, in the case of a P type substrate which is grounded, the electrode 3 shown
in Fig. 2, which represents the substrate, is not floating, but is grounded. In consequence,
a resistance R₂₋₃ affects the resistance detected by the circuit shown in Fig. 2,
and the detected value is therefore not determined only by the resistance R₁₋₂. As
a result, the quantity of ink detected by measuring the resistance between the electrodes
1 and 2 is affected by the ink existing between the electrodes 2 and 3, and an accurate
detection of the quantity of remaining ink is thus prevented.
[0021] Furthermore, bubbles may be generated as the gas dissolved in the ink changes with
time, and such bubbles are easily attached to the above-described electrodes. These
electrodes with bubbles attached thereto also prevent accurate detection of resistance.
SUMMARY OF THE INVENTION
[0022] In view of the aforementioned problems of the related art, an object of the present
invention is to provide a remaining ink detecting device which enables errors which
occur in the ink resistance measurements to be eliminated to ensure stable and accurate
detection of the amount of remaining ink by setting the potential of a predetermined
electrode in two electrodes to a value which is the same as that of a substrate and
thereby preventing a detection current from flowing in a portion where ink flows unstably
or by disposing two electrodes such that a resistance between the electrode 3 representing
the substrate and the other electrode 1 having a potential different from that of
the electrode 3 is sufficiently large when compared with the ink resistance to be
measured.
[0023] It is preferable for the above-described resistance R₁₋₃ between the electrode 3
and the electrode 1 and the resistance between the electrodes 1 and 2, i.e., the ink
resistance R₁₋₂ to be measured, to have a relation expressed by R₁₋₃/R₁₋₂ > 5.
[0024] Another object of the present invention is to provide an ink jet head cartridge with
the aforementioned stable and accurate remaining ink detection means mounted thereon
which is capable of preventing failures from occurring during the emission of ink
caused by the absence of ink and which therefore exhibits excellent ink emission characteristics.
[0025] Another object of the present invention is to provide an ink jet recording apparatus
which is capable of excellent recording by using the aforementioned ink jet head cartridge
on which the ink level detection means is mounted and which exhibits excellent ink
emission characteristics.
[0026] In order to achieve the above-described objects, there is provided, according to
one aspect of the present invention, a device for detecting a quality of remaining
ink, which comprises first and second electrodes provided in an ink supply passage
which connects an ink tank for storing an ink to a recording head for emitting the
ink, and a detection means for detecting a resistance between the first and second
electrodes. The second electrode is provided in the ink supply passage in an area
relatively close to the recording head, whereas the first electrode is provided in
the ink supply passage in an area relatively far from the recording head with the
second electrode therebetween. The second electrode is maintained at the same potential
as that of a substrate which constitutes the recording head and on which emission
energy generating elements driven to emit the ink are disposed, whereas the first
electrode is maintained at a potential different from that of the second electrode.
In consequence, the amount of remaining ink can be detected by measuring changes in
the resistance between the first and second electrodes.
[0027] There is provided, according to another aspect of the present invention, an ink jet
head cartridge which comprises a recording head portion composed of a substrate on
which ink emission energy generating elements are disposed, an ink tank portion for
storing an ink to be supplied to the recording head portion, an ink supply passage
through which the ink is supplied from the ink tank portion to the recording head
portion, and a residual ink detecting means part of which is provided in the ink supply
passage for detecting the amount of remaining ink. The residual ink detecting means
includes first and second electrodes and a detecting means for detecting a resistance
between the electrodes. The second electrode is provided in the ink supply passage
in an area relatively close to the recording head portion, whereas the first electrode
is provided in the ink supply passage in an area relatively far from the recording
head with the second electrode therebetween. The second electrode is maintained at
the same potential as that of the substrate, whereas the first electrode is maintained
at a potential different from that of the second electrode.
[0028] There is provided, according to another aspect of the present invention, an ink jet
recording apparatus which comprises: an ink jet head cartridge including a recording
head portion composed of a substrate on which ink emission energy generating elements
are disposed, an ink tank portion for storing an ink to be supplied to the recording
head portion, an ink supply passage through which the ink is supplied from the ink
tank portion to the recording head portion, and first and second electrodes provided
in the ink supply passage for detecting the amount of remaining ink; a means for detecting
a resistance between the first and second electrodes; and a carriage provided in such
a manner as to be movable with the ink jet head cartridge mounted thereon. The second
electrode is provided in the ink supply passage in an area relatively close to the
recording head portion, whereas the first electrode is provided in the ink supply
passage in an area relatively far from the recording head with the second electrode
therebetween. The second electrode is maintained at the same potential as that of
the substrate, whereas the first electrode is maintained at a potential different
from that of the second electrode.
[0029] There is provided, according to another aspect of the present invention, a device
for detecting an amount of remaining ink which comprises first and second electrodes
provided in an ink supply passage which connects an ink tank for storing an ink to
a recording head for emitting the ink, and a detection means for detecting a resistance
between the first and second electrodes. The first and second electrodes are disposed
such that a resistance R₁₋₃ between the first electrode having a potential different
from that of a substrate which constitutes the recording head and the substrate is
sufficiently larger than an ink resistance R₁₋₂ between the first and second electrodes
which is obtained when the ink is filled therebetween, and that the resistance R₁₋₃
and R₁₋₂ have a relation expressed by R₁₋₃/R₁₋₂ > 5. In consequence, the amount of
remaining ink is detected by measuring changes in the resistance between the first
and second electrodes.
[0030] There is provided, according to another aspect of the present invention, a device
for detecting an amount of remaining ink which comprises first and second electrodes
provided in an ink supply passage which connects an ink tank for storing an ink to
a recording head for emitting the ink, and a detection means for detecting a resistance
between the first and second electrodes. The first and second electrodes are disposed
in the ink flow passage such that a resistance R₁₋₃ between the first electrode having
a potential different from that of a substrate which constitutes the recording head
and the substrate is sufficiently larger than an ink resistance R₁₋₂ between the first
and second electrodes which is obtained when the ink is filled therebetween, and that
the resistances R₁₋₃ and R₁₋₂ have a relation expressed by R₁₋₃/R₁₋₂ > 5. In consequence,
the amount of remaining ink is detected by measuring changes in the resistance between
the first and second electrodes.
[0031] There is provided, according to another aspect of the present invention, an ink jet
recording apparatus which comprises: an ink jet head cartridge including a recording
head portion composed of a substrate on which ink emission energy generating elements
are disposed, an ink tank portion for storing an ink to be supplied to the recording
head portion, an ink supply passage through which the ink is supplied from the ink
tank portion to the recording head portion, and first and second electrodes provided
in the ink supply passage for detecting the amount of remaining ink; and a carriage
provided in such a manner as to be movable with the ink jet head cartridge mounted
thereon. The first and second electrodes are disposed in the ink flow passage such
that a resistance R₁₋₃ between the first electrode having a potential different from
that of a substrate which constitutes the recording head and the substrate is sufficiently
larger than an ink resistance R₁₋₂ between the first and second electrodes which is
obtained when the ink is filled therebetween, and that the resistances R₁₋₃ and R₁₋₂
have a relation expressed by R₁₋₃/R₁₋₂ > 5. In consequence, the amount of remaining
ink is detected by measuring changes in the resistance between the first and second
electrodes.
[0032] There is provided, according to another aspect of the present invention, a device
for detecting the amount of remaining ink, which comprises: first and second electrodes
provided in an ink supply passage which connects an ink tank for storing an ink to
a recording head for emitting the ink, said first and second electrodes being provided
with an area where the cross-section of the ink supply passage is decreased, and a
detection means for detecting a resistance between the first and second electrodes.
The second electrode is provided in the ink supply passage in an area relatively close
to the recording head, whereas the first electrode is provided in the ink supply passage
in an area relatively far from the recording head with the second electrode therebetween.
[0033] In the present invention, changes in the resistance between the first and second
electrodes can be detected by detecting changes in the ink resistance only between
the first and second electrodes.
BRIEF DESCRIPTION OF THE DRAWINGS
[0034]
Fig. 1 is a circuit diagram of an example of an ink jet recording head driving circuit;
Fig. 2 is a circuit diagram of an equivalent circuit with electrical characteristics
equivalent to those of a conventional remaining ink detecting device;
Fig. 3 is a circuit diagram of an example of an ink jet recording head driving circuit
of the type which employs the matrix driving method;
Figs. 4A and 4B are cross-sectional views of a substrate, schematically illustrating
diodes disposed in the matrix driving method;
Fig. 5 is a schematic perspective view of an example of an ink jet head cartridge
in which an ink tank and a recording head are formed as one unit and to which the
remaining ink detecting device according to the present invention is applied;
Fig. 6 is a perspective view of an example of an ink jet recording apparatus with
the ink jet head cartridge of Fig. 5 mounted thereof;
Fig. 7 is a circuit diagram of an example of an equivalent circuit with electrical
characteristics equivalent to those of the remaining ink detecting device according
to the present invention;
Fig. 8 is a graph, showing a relation between the quantity of remaining ink and resistance
detected;
Fig. 9 is a circuit diagram of another example of an equivalent circuit with electrical
characteristics equivalent to those of the remaining ink detecting device according
to the present invention;
Fig. 10 is a schematic view of an example of an ink supply passage in which the electrodes
of the ink level detecting device according to the present invention are disposed.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0035] Embodiments of the present invention will be described below with reference to the
accompanying drawings.
[0036] Fig. 5 is a schematic perspective view of an ink jet head cartridge in which an ink
tank portion and a recording head portion are formed as one unit and which incorporates
a remaining ink detecting device according to the present invention.
[0037] This ink jet head cartridge is constructed as a disposable one. A cartridge body
5 has an ink tank portion 8 which is an ink reservoir member, and a recording head
portion 9, as shown in Fig. 5. The ink tank portion 8 accommodates a ink reservoir
bag for absorbing and storing an ink or an ink absorbing body made of a porous material.
The ink stored in the ink tank portion 8 is supplied to the recording head portion
9 from an ink supply port 7, which is an inlet of ink to the recording head portion
9, through an ink supply passage 6.
[0038] The recording head portion 9 has a heater substrate 3 on which the electrothermal
energy conversion elements and a driving circuit therefor are disposed, and a sealing
plate 4 which forms an ink passageway 10, an ink discharge port 11, the ink supply
passage 6 and so on when it is bonded to the side of the heater substrate 3 and that
of the ink tank portion 8.
[0039] In addition to the ink jet head cartridge shown in Fig. 5 in which the ink supply
passage 6, the ink passageway 10 and so on are integrally formed by utilizing the
side of the ink tank portion 8, the present invention can also be applied to the type
in which a recording head portion 9 is provided separately from the ink tank portion
8 and in which the recording head portion 9 and the ink tank portion 8 are connected
to each other by means of the ink supply passage 6. This recording head portion 9
is composed of the heater substrate 3 with the electrothermal energy conversion elements
and the driving circuit disposed thereon, and the ceiling plate 4 which is bonded
to the heater substrate 3 to form the ink outlet 11 and the ink passageway 10. In
that case, the ink outlet 11 may be formed by mounting a plate member with a hole
formed therein on the member formed by bonding the heater substrate 3 to the sealing
plate 4 or by forming as one unit the member formed by bonding the heater substrate
3 to the sealing plate 4 and such a plate member with a hole formed therein.
[0040] The present invention can also be applied to a recording head in which an ink passageway
is formed by bonding the two members and in which the electrothermal energy conversion
elements for generating an emission energy are formed in correspondence with the ink
passageway.
[0041] In the thus-arranged ink jet head cartridge, electrodes 1 and 2 for detecting the
quantity of remaining ink are disposed at a predetermined interval in the ink supply
passage 6. The portions of the ink supply passage 6 where the electrodes 1 and 2 are
disposed are narrowed to form narrow portions 1A and 2A.
[0042] The above-described cartridge can be mounted on the body of an ink jet recording
apparatus such as that shown in Fig. 6 in such a manner that the driving circuit of
the heater substrate 3 is connected to the control unit provided in the apparatus
through a predetermined connecting portion. When a predetermined recording signal
is input to the driving circuit from the control unit, recording is performed to form
a desired image. At that time, an ink droplet is emitted as the result of film boiling
generated in the ink by utilizing the thermal energy generated by the above-described
electrothermal energy conversion elements. A voltage applied ranges from about 15
V to about 25 V. This value can be changed to any value which satisfies the ink emission
performance.
[0043] Fig. 6 shows an example of an ink jet recording apparatus on which the above-described
ink jet head cartridge is mounted to perform recording of a desired image. In this
ink jet recording apparatus, the rotational force of a driving motor 5013 is transmitted
to a lead screw 5005 through driving force transmission gears 5011 and 5009. A helical
groove 5004 formed in the lead screw 5005 is engaged with a carriage HC having a pin
(not shown). Rotation of the lead screw 5005 moves the carriage HC in the directions
indicated by the arrows a and b. A sheet of paper is pressed against a platen 5000
over the entire range thereof along which the carriage HC is moved by a paper pressing
plate 5002. A photocoupler 5007 and 5008 is a home position detecting means which
detects the presence of a lever 5006 of the carriage HC. The direction of rotation
of the motor 5013 is reversed when the presence of this lever 5006 is detected by
the photocoupler. A capping member 5022 for capping the front surface of a recording
head is supported by a member 5016. A suction means 5015 for sucking the interior
of this cap sucks the recording head through an opening 5023 formed in the capping
member. A cleaning blade 5017 is moved toward and away from the recording head by
means of a member 5019. Both the moving member 5019 and the cleaning blade 5017 are
supported by a supporting plate 5018. The cleaning blade is not limited to that shown
in this embodiment, but any of known cleaning blades may be employed. A lever 5012
for starting suction moves as a cam 5020 engaged with the carriage moves. The driving
force of the driving motor is transmitted to the lever through a known transmission
means such as clutch.
[0044] The capping, cleaning and suction processes are performed by means of the action
of the lead screw 5005 at corresponding positions when the carriage is returned to
its home position area. It may be arranged such that desired operations are performed
at a known timing.
[0045] Fig. 7 shows an equivalent circuit with electrical characteristics equivalent to
those of the remaining ink detecting device which is made up of the ink supply passage
6, the electrodes 1 and 2 disposed in the ink supply passage 6, and the heater substrate
3.
[0046] In the case of a heater substrate 3 which is driven by the matrix driving method,
as stated above, the circuit components are deposited at a high density, thus increasing
the possibility of a parasitic current flowing between the adjacent diode cells in
the diodes D₁ to D₃₂ disposed on the substrate. Hence, a sub electrode having the
same potential as that of the substrate is provided between the diode cells, and this
electrode is grounded so as to prevent the parasitic current from flowing into the
cells. In this embodiment, since the substrate is P type, it is grounded.
[0047] In consequence, the electrode 2 disposed close to the substrate 3 is also grounded,
like the substrate 3. The electrode 1 acts as a source electrode for the measurement
of an ink resistance.
[0048] In this way, the resistance between the substrate 3 and the electrode 2 becomes large,
and no leakage current flows between the electrode 1 and the substrate 3, although
a current flows between the electrodes 1 and 2. In consequence, the amount of remaining
ink can be detected with a high degree of accuracy by measuring the resistance between
the electrodes 1 and 2.
[0049] The electrode 1 disposed remote from the substrate 3 is at a potential V
H, which is different from that of the substrate 3 or electrode 2. In this embodiment,
the potential V
H may be set to a value ranging from 15 V to 25 V (constant-voltage measurement).
[0050] This potential V
H is substantially equal to the voltage employed to emit an ink droplet in the recording
head portion 9. The use of the driving voltage for the recording head eliminates the
provision of a voltage source dedicated for the ink level detection device, thereby
simplifying the configuration of the recording head portion.
[0051] Needless to say, the ink level detection (constant-current measurement) may also
be performed by providing a power source other than that for driving the recording
head and by applying to the electrode 1 a voltage different from that applied to the
recording head.
[0052] In this constant-current measurement, the ink resistance between the electrodes 1
and 2 is measured by causing a constant-current to flow from the first electrode toward
the second electrode.
[0053] Preferably, a current ranging from 1 to 50 mV may be supplied as the constant-current.
The voltage of the constant-current source may be set to about 15 V at a maximum.
[0054] In a case where the P type Si substrate which is grounded is employed, the electrodes
1 and 2 and the substrate 3 may be disposed such that they satisfy the relation expressed
by R₁₋₃/R₁₋₂ > 5, where R₁₋₃ is the resistance between the electrode 1 and the substrate
3 and R₁₋₂ is the resistance between the electrodes 1 and 2. ln a case where the N
type Si substrate having a potential higher than the head driving voltage, as will
be described in detail later, is employed, the relation expressed by R₂₋₃/-R₁₋₂ >
5 is satisfied, where R₂₋₃ is the resistance between the electrode 2 and the substrate
3.
[0055] When the resistance R₁₋₃ between the electrode 1 and the substrate 3 is sufficiently
large as compared with the resistance R₁₋₂ between the electrodes 1 and 2, it is not
necessary for the electrode 2 to be disposed close to the substrate.
[0056] An ink resistance R₁₋₂ exists between the electrodes 1 and 2 due to the presence
of ink in the ink supply passage 6, and an ink resistance R₂₋₃ exists between the
electrode 2 and the substrate 3 due to the presence of the ink.
[0057] As stated above, the current detected by the remaining ink detecting device according
to the present invention is determined only by the current which flows from the electrode
1 to the electrode 2, because the electrode 2 and the substrate 3 are at the same
potential and therefore no current flows between the electrode 2 and the substrate
3. In consequence, detection is not affected by the variations in the current caused
by the unstable flow of ink between the electrode 2 and the substrate 3, and stable
and accurate ink detection is therefore enabled.
[0058] Fig. 8 is a graph, showing the relation between the ink resistance and the amount
of remaining ink. A desired curve can be obtained by adjusting the positional arrangement
of the electrodes 1 and 2. It is therefore possible to detect a smaller quantity of
ink.
[0059] Fig. 9 shows another example of the equivalent circuit shown in Fig. 7. In this example,
the heater substrate 3 is of N type, and is therefore maintained at a predetermined
potential, e.g., at a potential V
H necessary to drive the electrothermal energy conversion elements. As a result, the
electrode 2 is maintained at a potential V
H, and the electrode 1 is grounded. In this circuit configuration, since the substrate
3 and the electrode 2 are at the same potential, as in the case of the equivalent
circuit shown in Fig. 7, no current flows therebetween. A current flows only between
the electrodes 1 and 2, and this current can be detected, resulting in stable and
accurate detection of the amount of remaining ink. This example exhibits the same
voltage characteristics as those of the aforementioned example which employ the P
type substrate.
[0060] Fig. 10 schematically shows part of the ink supply passage 6 shown in Fig. 5. As
shown in Fig. 10, the portions of the ink supply passage 6 where the electrodes 1
and 2 are provided are narrowed to form narrowed portions 1A and 2A. In consequence,
a stream of ink flows at a higher speed at these narrowed portions, thereby removing
bubbles or the like from the electrodes. As a result, the adverse effects of the bubbles
attached to the electrodes on the detection of the resistance can be eliminated, and
the current which flows between the electrodes 1 and 2 can be detected with a high
degree of accuracy.
[0061] In the above description, no means for detecting the resistance between the electrodes
1 and 2 is shown. However, any known resistance detection means may be employed.
[0062] When the amount of remaining ink is to be detected, the resistance between the electrodes
1 and 2 may be measured by applying constant-current or constant-voltage.
[0063] The present invention is particularly suitable for use in ink jet recording heads
or ink jet recording apparatuses which adopt the bubble jet method.
[0064] Such ink jet recording heads or ink jet recording apparatuses are described in the
specifications of, for example, U.S. Patent Nos. 4723129, 4740706. These apparatus
employ the basic principle of the ink jet recording method, and the present invention
is therefore preferably applied thereto. Although this bubble jet method can be applied
to both on-demand type and continuance type, it is preferable for it to be applied
to the on-demand type, because, 1) in the on-demand type recording head, at least
one driving signal is applied in response to the information to be recorded to each
of the electrothermal energy conversion elements which are disposed in such a manner
as to face the sheet in which the liquid (ink) is held and the liquid passage so as
to generate thermal energy in the corresponding electrothermal energy conversion element
and thereby causing film boiling to occur on the surface of the recording head, and
because, 2) a bubble may therefore be formed in the liquid (ink) for each driving
signal applied. The liquid (ink) is emitted from the outlet as the bubble grows and
contracts to form at least one droplet. When the driving signal has a pulse-like
form, growth and contraction of a bubble may be adequately performed, and liquid (ink)
can therefore be emitted with excellent response. Driving of the recording head by
means of a pulse-like signal has been proposed in the specification of, for example,
U.S. Patent Nos. 4463359 and 4345262. If the condition regarding the increase in the
temperature of the heat acting surface of the recording head, which is described in
the specification of U.S. Patent No. 4313124, is adopted, more excellent recording
is possible.
[0065] The recording head according to the present invention may be of the type in which
the outlets, the liquid passages and the electrothermal energy conversion elements
are provided in one-to-one correspondence (linear or bending liquid passages), like
those disclosed in the aforementioned specifications, of the type in which the heat
acting surface is disposed in a bending area, like those disclosed in the specifications
of U.S. Patent Nos. 4558333 and 4459600, of the type in which a slit is formed as
the common outlet for a plurality of electrothermal energy conversion elements, like
that disclosed in the specification of Japanese Patent Laid-Open No. 59-123670, or
of the type in which an opening for absorbing the pressure wave of the thermal energy
is formed for each outlet, like that disclosed in the specification of Japanese Patent
Laid-Open No. 59-138461.
[0066] The recording head according to the present invention may also be a chip type which
is exchangeable, which can be electrically connected to the body and to which an ink
can be supplied from the body when it is mounted on the body, or a cartridge type
which is formed as one recording head.
[0067] Preferably, the ink jet recording apparatus according to the present invention incorporates
various recording head restoring means and various auxiliary means for the purpose
of providing stable recording. Such means include a capping means, a cleaning means
and pressurizing or suction means for the recording head, a preliminary heating means
which employs the electrothermal energy conversion elements, another heating elements
or combinations of electrothermal energy conversion elements and another heating elements,
and a preliminary emission means for performing emission other than that conducted
for recording an image.
[0068] Furthermore, the ink jet recording apparatus according to the present invention may
be one in which an image is recorded in one main color which may be black, or one
in which an image can be recorded in a plurality of different colors or in a full
color. Color recording may be achieved by employing a recording head which contains
a plurality of colors or a plurality of recording heads which contain respective colors.
[0069] As will be understood from the foregoing description, in the present invention, since
the heater substrate and the second electrode disposed close to the heater substrate
are at the same potential, changes in the resistance detected between the first and
second electrodes represent only changes in the ink resistance between the first and
second electrodes. As a result, a remaining ink detecting device according to the
present invention is capable of detecting the amount of remaining ink with a high
degree of accuracy only by measuring the resistance between the first and second electrodes.
[0070] Furthermore, since the portions of the ink supply passage where the electrodes are
disposed are narrowed, attachment of bubbles on the electrodes can be prevented. This
enables stable detection of the quantity of remaining ink which represents the actual
quantity.
[0071] The ink jet heat cartridge according to the present invention is therefore capable
of stably and accurately detecting the quantity of remaining ink and thereby of eliminating
failures during the emission of ink droplets caused by the absence of ink.
[0072] The ink jet recording apparatus according to the present invention therefore incorporates
the ink jet heat cartridge exhibiting such excellent characteristics.
1. A device for detecting a quantity of remaining ink, comprising:
first and second electrodes provided in an ink supply passage which connects an ink
tank for storing an ink to a recording head for emitting the ink; and
a detection means for detecting a resistance between said first and second electrodes,
wherein said second electrode is provided in said ink supply passage in an area relatively
close to said recording head, whereas said first electrode is provided in said ink
supply passage in an area relatively far from said recording head with said second
electrode therebetween, and wherein said second electrode is maintained at the same
potential as that of a substrate which constitutes said recording head and on which
emission energy generating elements driven to emit the ink are disposed, whereas said
first electrode is maintained at a potential different from that of said second electrode,
so as to allow the amount of remaining ink to be detected by the measurement of changes
in the resistance between said first and second electrodes.
2. An ink jet head cartridge incorporating the device of claim 1 and having a recording
head portion composed of a substrate on which ink emission energy generating elements
are disposed.
3. An ink jet recording apparatus incorporating the device of claim 1 and the cartridge
of claim 2 and having a carriage provided in such a manner as to be movable with said
ink jet head cartridge mounted thereon.
4. A device as claimed in claim 1, or a cartridge as claimed in claim 2 or a recording
apparatus as claimed in claim 3, in which said substrate is a P type substrate, and
wherein both said substrate and said second electrode are grounded, whereas said first
electrode is set to a predetermined potential of VH.
5. A device, cartridge or recording apparatus as claimed in claim 3, wherein a resistance
R₁₋₂ between said first and second electrodes and a resistance R₁₋₃ between said first
electrode and said substrate have a relation expressed by R₁₋₃/R₁₋₂ > 5.
6. A device, cartridge or recording apparatus as claimed in claim 1, 2 or 3 respectively,
wherein said substrate is an N type substrate, and wherein both said substrate and
said second electrode are set to a predetermined potential of VH, whereas said first electrode is grounded.
7. A device, cartridge or recording apparatus as claimed in claim 6, wherein a resistance
R₁₋₂ between said first and second electrodes and a resistance R₂₋₃ between said second
electrode and said substrate have a relation expressed by R₂₋₃/R₁₋₂ > 5.
8. A device, cartridge or recording apparatus as claimed in claim 4, in which the
potential VH of said first electrode is substantially the same as the driving voltage for said
recording head, which ranges from 15 V to 25 V.
9. A device, cartridge or recording apparatus as claimed in claim 6, wherein the potential
VH of said substrate and said second electrode is substantially the same as the driving
voltage for said recording head, which ranges from 15 V to 25 V.
10. A device, cartridge or recording apparatus as claimed in either claim 1, 2 or
3 respectively, in which portions of said supply passage where said first and second
electrodes are disposed form narrowed portions where the cross-section of said ink
supply passage is reduced.
11. A device, cartridge or recording apparatus as claimed in claim 1, 2 or 3 respectively,
in which there are ink emission energy generating elements incorporated in said recording
head, said ink emission energy generating elements being electrothermal energy conversion
elements for generating thermal energy whose thermal energy is utilized to emit an
ink droplet.
12. A device for detecting the quantity of remaining ink, comprising:
first and second electrodes provided in an ink supply passage which connects an ink
tank for storing an ink to a recording head for emitting the ink, said first and second
electrodes being provided an area where the cross-section of said ink supply passage
is decreased; and
a detection means for detecting a resistance between said first and second electrodes,
wherein said second electrode is provided in said ink supply passage in an area relatively
close to said recording head, whereas said first electrode is provided in said ink
supply passage in an area relatively far from said recording head with said second
electrode therebetween.