[0001] The present invention relates to a method of shielding or protection against electromagnetic
radiation, including x-rays and gamma radiation, and to compositions for protection
against electromagnetic radiation that are mixtures of two or more radiation-absorbing
elements, or compounds thereof, that complement each other over a range of energies.
[0002] Exposure of matter, including humans, to electromagnetic radiation, especially x-rays
or alpha, beta or gamma radiation, from a wide variety of sources is increasing. Such
exposure may be deliberate, for example, in the x-raying of a patient or an object,
or treatment of a patient with radiotherapy or other radiation emitting devices, but
the exposure to radiation may also be an occupational hazard e.g. to the operators
of v-ray or other radiation emitting materials or equipment. Many steps are taken
to protect workers from exposure to radiation, including the extreme step of completely
separating the operator from the radiation source. However, on many occasions such
separation is impractical or even impossible. For instance, it may be beneficial to
have an operator in the vicinity of equipment that emits radiation, especially during
treatment or diagnosis of a patient using radiation, in order to facilitate operation
of the equipment and/or it may be desirable to shield a patient from radiation except
in those areas where the radiation is desired.
[0003] Individual energy absorbing elements have been proposed for use as protection against
or attenuation of electromagnetic radiation. The element is normally selected to reduce
or prevent penetration by the highest quantum level of energy in the spectrum, usually
the shortest wavelength or highest keV band. Typical methods involve the use of sheet
metal, especially metallic lead or lead compounds; lead and its compounds are frequently
used for protection against x-rays and beta and gamma radiation. Lead has the advantages
of being readily available at low cost and it has a high density and a high atomic
number, and is thus a compact absorber of medium to high energy radiation.
[0004] In embodiments, lead or compounds of lead are finely dispersed in a matrix e.g. an
inert, rigid or flexible, polymeric or elastomeric material, or laminated to flexible
or reinforced plastics or rubbers, or sintered into refractory lead bricks. One example
of such use is disclosed in Japanese patent application No. 58-053928 of K. Yamamoto,
published 1983 March 30, which discloses an elastic (rubber) foam material containing
large quantities of metal constituents e.g. lead oxide; use of barium ferrite/nickel
ferrite and barium ferrite/magnesium ferrite in such material for protection against
magnetic effects is also disclosed. Similarly, Japanese patent application No. 57-141430
of K. Yamamoto, published 1982 September 01, discloses a leaded foam material comprising
a foamed material having as its base a natural or synthetic rubber. Canadian Patent
815 609 of J. D. McCluer et al, issued 1969 June 17, discloses a flexible material
comprising a fabric base and a lead-loaded elastomeric layer adhering to at least
one surface of the fabric base.
[0005] Japanese patent application 61 228 051 of Dainichi Nippon Cables, published 1986
October 11, discloses compositions of ethylene copolymers that contain 5-50 parts
of antimony oxide and 5-100 parts of barium sulphate, per 100 parts of polymer, as
a wire coating composition that may be cross linked with electrons. U.S. Patent 4
563 494 discloses a polymer composition formed from at least one lanthanide oxide
or hydroxide for use as a shield against neutron radiation. U.K Patents 1 603 654
and 1 603 655, granted 1981 November 25, disclose use of compositions of metallic
lead in polyvinyl chloride as an x-ray absorption material.
[0006] In some instances, additional elements, or, compounds thereof, are added in small
quantities of from about 5 ppm to less than 5%, as processing aids or as modifiers
of the product obtained or to improve the metallurgical properties of lead. Such compounds
are known in their respective arts as refractory aids, polymer/rubber stabilizers,
alloying elements and the like, with the selection of those compounds not being related
to any energy absorption properties that the elements may exhibit.
[0007] As an example, UK 2 117 964A of Amersham International, published 1983 October 19,
discloses a radiation shielding brick formed from a layer of e.g. an alloy of lead
that contains 4% of antimony, and a layer of a plastic material. UK 1 137 554 of A.
Donath et al (Glasswell Projects), published 1968 December 27, relates to building
products formed from a paste or powder of compounds containing lead mixed with an
oil or epoxy resin; the lead compound may be a lead oxide or tungstate. UK 984 213
of Egon Rauschert et al, published 1965 February 24, relates to a refractory radiation
protection material comprising at least 50% by weight of an inorganic lead compound
and at least one inorganic compound of a rare earth metal e.g. a phosphate of cerium
or monazite sand; the material is stated to have a higher temperature resistance than
lead but only about half the absorption value of lead with respect to hard gamma rays.
[0008] Japanese Kokai 59 126 296 of S. Madao et al, published 1984 July 20, relates to a
laminated composition for shielding against radiation, formed from lead or lead compound
in a copolymer resin laminated to plasticized polyvinyl chloride. The copolymer may
contain roll releasing agents, blocking inhibiting agents and the like, while the
polyvinyl chloride is exemplified as containing tin maleate and magnesium oxide.
[0009] UK 1 122 766 of S. Sedlak, published 1968 August 07, discloses a flexible radiation
shielding material comprising an elastomeric matrix having filler particles distributed
throughout the matrix. The filler is formed from an alloy of an ionization absorbing
metal and at least one other metal. The latter is intended to overcome effects of
lead compounds e.g. oxides and carbonates, that tend to be naturally present in small
amounts in or on metallic lead, for instance as a result of atmospheric pollution,
and which act as accelerators for various types of rubber latices; in some instances
the same or related compounds are added to rubber latices to promote, catalyse or
stabilize reactions e.g. cross-linking or vulcanizing of the rubber. Lead/tin and
lead/antimony alloys are disclosed as overcoming such effects.
[0010] UK 954 593 of Gentex Corporation, published 1964 April 08, discloses shielding against
ionizing radiation that is in the form of lead coated fabrics that have been dipped
into mercury, thereby forming a lead amalgam, to impart flexibility to the coated
fabric. UK 903 488 of R.F. Fraser-Smith, published 1962 August 15, discloses containers
formed from tungsten metal in which particles of the tungsten metal are mechanically
held together by a matrix of lead; the containers may be used for substances emitting
harmful radiation e.g. radio-active isotopes.
[0011] UK 1 110 181 of F. Marxen et al, published 968 April 18, discloses a material that
is effective as shielding against radioactive rays. The material is in the form of
a body of cement or concrete having a 2.5-35% content of one or more lead, bismuth,
tungsten, zirconium, iron, tin, cadmium, lithium or barium compounds of stearic acid
and/or a fatty acid, and may be used as shielding against alpha, beta and gamma rays
and neutron radiation.
[0012] Heavy, thick sound insulation using specific low cost barium salts to replace lead
compounds is disclosed in Chinese patent application 8600457 of Liu et al. The addition
of 100-3000 parts by weight of a metal, metal oxide, metal salts or fillers e.g. iron
oxide, ferrite, lead oxide, tin oxide, barium or lead sulphate, barium or lead carbonate,
to bituminous or bituminous/rubber compositions is disclosed in Japanese patent application
60 079 065 of Ube Industries, published 1985 May 04. Sound insulating sheet may be
obtained by the coating iron foil with tin/lead, as is disclosed in Japanese patent
application 60 026 651 of Riken KK, published 1985 February 09.
[0013] Radiation protection materials, especially in the form of apparel, are disclosed
in the patent application of M.J. Lilley, J.M. MacLeod, G.E. Mawdsley, G.P. Reh and
M. J. Yaffe filed concurrently herewith. Highly filled compositions of metal compounds
in polymers for use in attenuation of energy are disclosed in the patent application
of M.J. Lilley, J.M. macLeod and R.H. Servant also filed concurrently herewith.
[0014] Unless specified to the contrary, all amounts of components of compositions or protective
layers specified herein are on a weight basis, calculated on the amount of primary
element e.g. if the compound was barium oxide, then the amount of component would
be calculated on the basis of the amount of barium.
[0015] A method for the protection of matter by attenuation of electromagnetic radiation,
using compositions or protective layers formed from two or more elements having different
and complementary radiation absorption characteristics, has now been found.
[0016] Accordingly, the present invention provides a method for the protection of matter
by fractional attenuation of an electromagnetic radiation spectrum having energies
in the range of 10-200 keV, said method comprising providing the matter with a protective
layer formed from at least two elements, or compounds thereof, selected from the group
consisting of actinium, antimony, barium, bismuth, bromine, cadmium, cerium, cesium,
gold, iodine, indium, iridium, lanthanum, lead, mercury, molybdenum, osmium, platinum,
pollonium, rhenium, rhodium, silver, strontium, tantalum, tellurium, thallium, thorium,
tin, tungsten, uranium and zirconium,
each element being in an amount of at least 5% by weight of the layer, said layer
consisting of at least 40% by weight of said elements, said elements being selected
to have complementary absorption characteristics in at least a selected portion of
said spectrum.
[0017] The present invention further provides a material for the protection of matter by
fractional attenuation of an electromagnetic radiation spectrum having energies in
the range of 10-200 keV, said material comprising a protective layer formed from at
least two elements, or compounds thereof, selected from the group consisting of actinium,
antimony, barium, bismuth, bromine, cadmium, cerium, cesium, gold, iodine, indium,
iridium, lanthanum, lead, mercury, molybdenum, osmium, platinum, pollonium, rhenium,
rhodium, silver, strontium, tantalum, tellurium, thallium, thorium, tin, tungsten,
uranium and zirconium,
each element being in an amount of at least 5% by weight of the layer, said layer
consisting of at least 40% by weight of said elements, said elements being selected
to have complementary absorption characteristics in at least a selected portion of
said spectrum.
[0018] In a preferred embodiment of the method or material of the present invention, the
protective layer attenuates electromagnetic radiation having energies of greater than
1 keV to an extent that is equivalent to a layer of metallic lead having a thickness
of at least 0.10 mm.
[0019] In a preferred embodiment of the invention, the protective layer has at least two
different elements selected such that at least one element is selected from the group
consisting of:
(A) actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium and uranium;
(B) bismuth, gold, lead, mercury and thallium;
(C) iridium, osmium, platinum, rhenium, tantalum and tungsten; and
(D) bromine, molybdenum, rhodium, strontium and zirconium; and at least one element
is selected from the group consisting of:
(E) barium, cerium, cesium, iodine and lanthanum; and
(F) antimony, cadmium, indium, silver, tellurium and tin, and in another preferred
embodiment the protective layer has at least two different elements selected such
that at least one element is selected from group (A) above and at least one element
is selected from the group consisting of (B), (C), (E) and (F) above.
[0020] The invention is illustrated in the drawing (Figure 1) in which energy fluence spectra
are shown for an unattenuated spectrum, for lead and for a composition of the invention.
[0021] The present invention relates to a method of protecting matter against the effects
of electromagnetic radiation by fractional attenuation of the radiation using a layer
of radiation protection material. In particular, the invention relates to protection
against radiation of at least two different wavelengths, especially in the form of
a spectrum of radiation. The combination of elements, or compounds thereof, forming
the protective layer will especially depend on the particular spectrum against which
protection is required, and particularly the distribution of wavelengths in that spectrum.
[0022] As an illustration, if the spectrum is a typical spectrum in the range of 10-60 keV,
a preferred protective layer comprises at least one element or compound thereof selected
from groups (A), (C) and (D) above with the remainder being at least one element or
compound thereof selected from groups (E) or (F), especially 20-70 parts and in particular
30-50 parts from groups (A), (C) and (D), per 100 parts of the protective layer, on
an element basis. Alternatively, if the spectrum is a typical spectrum in the range
of 20-150 keV, a preferred protective layer comprises at least one element or compound
thereof selected from group (A) above with the remainder being at least one different
element or compound thereof selected from groups (B), (C), (E) or (F), especially
50-85 parts and in particular 60-80 parts from group (A), per 100 parts of the protective
layer, on an element basis. For spectra containing radiation above 150 keV, pollonium,
actinium, thorium or uranium may be combined with another different element from groups
(A), (B) or (C). Similarly, for radiation having energies below 40 keV, an element
from group (F) may be combined with an element from groups (A), (C) and (D).
[0023] In preferred embodiments of the invention, the protective layer is formed from at
least three elements, or compounds thereof. For example, for a spectrum having radiation
predominantly in the range of 10-60keV, at least one element may be selected from
groups (A), (C) and (D), one element from group (E) with the remainder being selected
from group(F); preferred amounts of the elements are 20-50 parts per 100 parts of
the protective layer, on an element basis. Similarly, for radiation predominantly
in the range of 20-150 keV, at least one element may be selected from group (A), at
least one different element from groups (B) and (C), with the remainder selected from
groups (E) and (F); preferred amounts are 20-50 parts per 100 parts of the protective
layer, on an element basis.
[0024] By suitable selection of the combinations of the elements or compounds, including
selection of the proportions of the elements, it is possible to control not only the
amount of radiation that is attenuated but also the shape of the spectrum of the radiation
that is transmitted through the protective layer i.e. the shape of the radiation spectrum
remaining after fractional attenuation and which passes through the protective layer.
Both the shape of the photon spectrum and the so-called fluence spectrum i.e. the
spectrum formed by taking into account the relative energies of the transmitted radiation,
are important. An illustration of a comparison of the attenuation achieved by lead
and by a lead/barium tungstate (1:2 on a weight basis) composition is shown in Figure
1, which is a computer generated plot of an energy fluence spectra. Figure 1 shows
the spectral curve for the unattenuated or source radiation (Curve 1) as well as the
spectral curve as attenuated by a layer of lead (Curve 2) and by a layer of the lead/barium
tungstate composition (Curve 3); Curves 2 and 3 represent 3.2 % transmission of energy.
It will be noted that although both the lead and lead/barium tungstate composition
result in a substantial amount of attenuation of the radiation, the lead/barium tungstate
composition exhibits substantially higher attenuation of radiation in the 70-90 keV
range; that range is most often encountered with respect to protection of operators
of x-ray equipment.
[0025] It has been found that elements may be combined in both type and proportions such
that (a) the mass of elements or compounds required to absorb a predetermined fraction
of the radiation from a given source may be reduced by up to about 40% by weight compared
to a single element e.g. lead, or (b) for the same mass of elements, or compounds
thereof, the amount of radiation absorbed is substantially higher than for a single
element e.g. by up to 150% of the so-called "lead equivalency". Such properties are
particularly important in the field of radiation shielding and protective apparel
where better protection or the same protection at less weight of the apparel offers
important benefits to the user in terms of protection and/or comfort.
[0026] In preferred embodiments of the invention, the elements are antimony, barium, bismuth,
bromine, cadmium, gold, iodine, lanthanum, lead, mercury, molybdenum, rhenium, silver,
strontium, tantalum, tellurium, tin, tungsten, uranium and zirconium.
[0027] The elements may be in the form of elements per se or alloys, amalgams or compounds
of such elements. For example, the compounds may in the form of oxides, carbonates,
sulphates, halides (especially. bromides, fluorides and iodides), hydroxides, tungstates,
carbides, sulphides, uranates and tellurides, or metallic salts of organic acids e.g.
acetates, stearates, naphthenates, benzoates, formates, propionates, and other organotin
and organolead compounds. In the event that a compound is used to form the protective
layer, and particularly where efficient radiation protection per unit mass of absorbents
is required, the amount of element in the compound should be at least 70% by weight
of the compound. The compounds should be compatible with any copolymer, adhesive,
carrier or other supporting matrix component of the protective layer in which it is
used, although there may be interactions between the components that enhance the properties
of the resultant material.
[0028] Compounds or salts comprising the two, or more, required radiation absorbing elements
chemically bonded together are particularly efficient radiation absorbers, per unit
mass of the protective layer, since the diluent effect of non-radiation absorbing
elements e.g. oxygen, sulphur etc. is avoided. Examples include antimony tritelluride,
bismuth iodide, mercuric bromide and lead tungstate. For the same reason, metallic
alloys or amalgams are also useful, particularly where the element has unwanted impurities,
is too reactive or too costly to use in a pure form.
[0029] The protective layer may be formed in a wide variety of ways e.g. by laminating,
adhering or otherwise bonding together layers, including films and foils, formed from
each of the components. Alternatively, the components may be admixed and a layer formed
from the admixture, especially an admixture that has been melted so that a uniform
protective layer has been obtained. Layers may also be obtained by sintering, cladding
or depositing e.g. by means of electrodeposition or sublimation techniques, one or
more elements onto a substrate or another element. However, in many instances, the
protective layer will be formed of one or more compounds of the elements, and at least
one of the compounds may not be capable of being meltedor fused. In such embodiments,
or for other reasons, the compounds may be admixed with a carrier e.g. a polymer,
resin, elastomer or other solid material that is capable of being formed into the
protective layer e.g. into films, foils or coatings. Such carriers may be thermosetting
polymers or thermoplastic polymers, both of which are known in the art, or elastomers,
rubbers, waxes, organic adhesives or other binders.
[0030] In embodiments in which the protective layer is produced by sintering or other use
of metal powders or admixed with a carrier e.g. a polymer, the elements or compounds
thereof are used in a finely divided form and are uniformly dispersed throughout the
protective layer. For instance, the particle size should be less than 100 mesh (screened
to an average of less than 150 microns particle size) and in particular have an average
of about 200 mesh (screened to greater than 60 microns).
[0031] In embodiments in which the radiation absorbing protective layer of two or more elements
is admixed, dispersed, laminated or otherwise mechanically supported by, or with,
the use of non-radiation absorbing matter, the radiation absorbing component should
be at least 50% and preferably at least 65% of the total weight of the protective
layer. In preferred embodiments, the radiation absorbing component is at least 80%
of the total weight of the protective layer.
[0032] The protective layer is used in a thickness that attenuates radiation having energies
of greater than 10 keV, and is preferably the equivalent of a layer of metallic lead
having a thickness of at least 0.10 mm, especially at least 0.25 mm and in particular
at least 0.5 mm. Such equivalency is measured in the manner for determination of lead
equivalency known in the art, using for example x-rays having a spectrum energy of,
typically, a maximum of 100 kV, as described in Example I. In more general terms,
equivalence is determined by measuring the broad area transmission of radiation of
a sample of a protective layer for a radiation beam of known energy. The transmission
is then measured in the same manner for a set of samples of commercially-pure lead
of different known thicknesses, and the equivalence for the test sample is obtained
by interpolation. Such equivalence only applies to the energy spectrum used in the
test measurements. For diagnostic x-ray protection, a typical energy spectrum is obtained
when a potential of 100kVp (KiloVolts Peak) is applied to an x-ray tube. Transmission
is defined as the ratio of the exposure (coulombs/kg-air) measured in an ionization
chamber with material in the beam to the corresponding exposure obtained without material
in the beam.
[0033] The nature of the protective layer is such that the layers will provide superior
attenuation and hence greater protection than lead, or any other single element absorber,
per unit mass of element, against radiation having energies of greater than 10 keV,
preferably providing protection equivalent to 0.5 mm of lead with less mass of element
or better protection at the same mass of element. The improved attenuation applies
to a specific energy (wavelength) spectrum, and may be optimized, based on better
protection, lower mass and/or lower cost, for each individual energy spectrum or range
of spectra. The protective layers of the invention attenuate radiation and provide
protection over a broader range of energies of electromagnetic radiation than does
metallic lead or lead compounds, or other protective layers based on a single element.
[0034] The present invention may be used in a variety of manners. For instance, the method
may be used to protect humans against the effects of x-rays or other radiation e.g.
to protect operators of x-ray equipment during treatment of patients or operation
of other equipment that emits radiation that is potentially harmful to a human. Furthermore,
the method of the present invention may be used to protect other matter e.g. physical
objects, against effects of radiation. For instance, the method may be used to provide
coatings or layers of wrapping material for protection of articles during shipping
or use.
[0035] The present invention is illustrated by the following examples:
Example I
[0036] Compositions of metals were prepared and tested for absorption of x-rays. Absorbence
to x-rays was measured by the following procedure: Exposure rate was measured using
a calibrated ionization chamber at a position 100 cm from a tungsten target x-ray
tube collimated to provide a beam measuring 8 cm x 8 cm. The tube was powered by a
constant-potential x-ray generator providing 100 kV at 10 mA with a resultant half-value
layer (HVL) of 5.0 mm aluminum. Variation in output was less than 0.5%/hour. Samples
of the compositions and of lead of known thickness were placed in the beam, 15 cm
above the ionization chamber to determine the relative transmissions, and the lead
equivalence for the composition was obtained by interpolation.
[0037] The compositions prepared and the results obtained were as follows:
Run No. |
1 |
2 |
3 |
PbO (wt.%) |
27 |
40 |
48 |
SnO (wt.%) |
26.5 |
20 |
16 |
BaSO₄ (wt.%) |
26.5 |
20 |
16 |
Carrier*(wt.%) |
20 |
20 |
20 |
Elements in Inorganic Component (wt.%) |
80 |
83 |
85 |
Composition Density |
3.0 |
3.1 |
3.2 |
Lead Equivalence (mm) |
0.38 |
0.40 |
0.41 |
Weight Saving*** |
22 |
17 |
14 |
* ethylene.vinyl acetate copolymer, unplasticized |
** reduction in weight of sample, elemental basis, compared to lead to give same absorption
as 0.5 mm of lead at 100 kVp. |
Example II
[0038] A composition of PbO (29.75% by weight) and barium oxide (55.25% by weight) in an
ethylene/vinyl acetate copolymer (15% by weight) was prepared. X-ray absorption was
measured, for 100 kVp, using the procedure of Example I.
[0039] It was found that for absorption equivalent to 0.5 mm of lead, the composition weighed
5.9 kg/m², or 4.54 kg/m² based on the amount of absorbing elements only.
Example III
[0040] A composition of PbO (22% by weight), tungsten trioxide powder (20% by weight) and
barium fluoride (38% by weight) in an ethylene/vinyl acetate copolymer (17% by weight)
containing 3% by weight of dioctyl phthalate was prepared. The composition had a density
of 3.36 g/cm³. The composition contained 80% by weight of filler and had a flexural
modulus of 27.6 MPa.
[0041] It was found that for absorption equivalent to 0.5 mm of lead, the composition weighed
5.83 kg/m², or 3.85 kg/m² based on the amount of absorbing elements only. The elemental
weight saving compared to 0.5 mm of lead was 32% and a sample weight saving compared
to so-called "lead/vinyl", which has 80% lead in 20% polyvinyl chloride (w/w) and
weighs 7.3 kg/m², of 20%.
Example IV
[0042] A composition of lead tungstate (46.75% by weight) and barium fluoride (38.25% by
weight) in an unplasticized ethylene/vinyl acetate copolymer (15% by weight) was prepared.
The x-ray absorption was measured using the procedure of Example I.
[0043] It was found that for absorption equivalent to 0.5 mm of lead, the composition weighed
5.9 kg/m², or 4.31 kg/m² based on the amount of absorbing elements only. The elemental
weight saving compared to 0.5 mm of lead was 24% and the sample weight saving compared
to lead/vinyl was 19%.
[0044] This Example illustrates a composition that does not contain a plasticizer.
Example V
[0045] A composition of metallic lead (21.675% by weight), tungsten trioxide (22.95% by
weight) and barium fluoride (40.375% by weight) was prepared in Polymer I (7.50% by
weight) and Polymer II (3.75% by weight) was prepared. Polymer I was a blend of stabilized
polyvinyl chloride and an ethylene/butyl acrylate/carbon monoxidecopolymer, and Polymer
II was an ethylene/vinyl acetate/carbon monoxide copolymer having a melt index of
about 35 dg/min. The composition also contained 3.75% by weight of trioctyl trimellitate.
X-ray absorption was measured using the procedure of Example I.
[0046] It was found that for absorption equivalent to 0.5 mm of lead, the composition weighed
5.48 kg/m². The elemental weight saving compared to 0.5 mm of lead was 31% and the
sample weight saving compared to lead/vinyl was 26%.
Example VI
[0047] A composition of barium tungstate (84% by weight) was prepared in a blend of ethylene/vinyl
acetate copolymers (9.5% by weight) and Sunthene 4240 processing oil as plasticizer
(6.5% by weight). The polymer composition obtained had a density of 3.0 g/cm³. X-ray
absorption was measured using the procedure of Example I.
[0048] It was found that for absorption equivalent to 0.5 mm of lead, the sample weighed
5.51 kg/m². The elemental weight saving compared to 0.5 mm of lead was 29% and the
sample weight saving Compared to lead/vinyl was 24%.
[0049] The sample of the polymer composition was in the form of sheet having a weight of
4.47 kg/m². X-ray absorption was measured using the procedure of Example I but at
60 kVp, 80kVp, 100 kVp and 120 kVp. At 100 kVp, the sheet was equivalent to 0.39 mm
of lead; the corresponding results at 6okVp, 80 kVp and 120 kVp were 0.27 mm, 0.31
mm and 0.35 mm.
Example VII
[0050] A two-layer structure was prepared as follows: one layer was formed from powdered
metallic lead in a composition of ethylene/vinyl acetate copolymer containing a plasticizer
and a second layer was formed from barium tungstate in the same copolymer and plasticizer.
The ratio of lead to barium tungstate in the two layers was 0.70:1 on a weight basis.
The layers were placed together, and tested in the manner described herein for the
testing of polymer compositions.
[0051] It was found that for absorption equivalent to 0.5 mm of lead, the sample weighed
5.20 kg/m². The elemental weight saving compared to 0.5 mm of lead was 30% and the
sample weight saving compared to lead/vinyl was 29%.
[0052] The sample of the two-layer structure had a weight of 7.32 kg/m². The absorption
of the structure was compared with lead over a range of spectra energies and the lead
equivalence was determined. At 100 kVp, the sheet was equivalent to 0.72 mm of lead;
the corresponding results at 60kVp, 80 kVp and 120 kVp were 0.68 mm, 0.63 mm and 0.57
mm.
Example VIII
[0053] A composition of lead powder (25.3% by weight), barium tungstate (43.1% by weight)
and barium iodide (17.9% by weight) in a blend of ethylene/vinyl acetate copolymers
(9.6% by weight) and Sunthene 4240 aromatic processing oil (4.1% by weight) was prepared.
The polymer composition obtained had a density of 3.47 g/cm³. X-ray absorption was
measured using the procedure of Example I.
[0054] It was found that for absorption equivalent to 0.5 mm of lead, the sample weighed
5.31 kg/m². The elemental weight saving compared to 0.5 mm of lead was 30% by weight
and the sample weight saving compared to lead/vinyl was 27% by weight.
Example IX
[0055] A composition of lead powder (9.0% by weight), a powdered lead/tin (50:50) alloy
(35.8% by weight) and barium tungstate (44.6% by weight) in a blend of ethylene/vinyl
acetate copolymers (6.3% by weight) and Sunthene 4240 aromatic processing oil (4.3%
by weight) was prepared; thus, the composition contained 89.4% by weight of inorganic
component. The polymer composition obtained had a density of 4.02 g/cm³. X-ray absorption
was measured using the procedure of Example I.
[0056] It was found that for absorption equivalent to 0.5 mm of lead, the sample weighed
4.6 kg/m². The elemental weight saving compared to 0.5 mm of lead was 29% by weight
and the sample weight saving compared to lead/vinyl was 37% by weight.
Example X
[0057] A composition of a powdered tin/copper (97:3) alloy (13.8% by weight), a powdered
lead/tin (50:50) alloy (50.3% by weight) and tungsten trioxide (25.4% by weight) in
a blend of ethylene/vinyl acetate copolymers (6.0% by weight) and Sunthene 4240 aromatic
processing oil (4.5% by weight) was prepared; thus, the composition contained 89.5%
by weight of inorganic component. The polymer composition obtained had a density of
4.52 g/cm³. X-ray absorption was measured using the procedure of Example I.
[0058] It was found that for absorption equivalent to 0.5 mm of lead, the sample weighed
5.28 kg/m².
[0059] The elemental weight saving compared to 0.5 mm of lead was 21% by weight and the
sample weight saving compared to lead/vinyl was 28% by weight.
[0060] This example shows the use of two alloys in the composition.
Example XI
[0061] The following compositions were prepared:
Component |
Composition* |
|
A |
B |
Polymer** |
|
|
I |
5.70 |
9.18 |
II |
2.87 |
- |
Plasticizer*** |
6.43 |
5.82 |
Filler |
|
|
PbO |
23.38 |
23.38 |
WO₃ |
21.25 |
21.25 |
BaF₂ |
40.38 |
40.38 |
Density (g/cm³) |
3.39 |
3.39 |
* amounts are in wt. % |
** Polymer I was an ethylene.vinyl acetate copolymer having a vinyl acetate content
of 36% and a melt index of 0.8 dg/min. Polymer II was an ethylene/vinyl acetate copolymer
having a vinyl acetate content of 33% and a melt index of 25 dg/min, that had been
melt grafted with about 1.2% by weight of maleic anhydride. |
*** The plasticizer was an aromatic processing oil, available as Sunthene 4240 processing
oil from Sunoco Inc. of Toronto, Ontario, Canada. |
[0062] Compositions A and B were formed by blending the components in a Brabender Plasticorder™
twin rotor mixer at 170°C. Sheets of the compounded composition were then formed by
compression moulding, the sheets having a thickness of 1.59 mm.
[0063] Absorbence to x-rays was measured by the procedure of Example I.
[0064] The materials obtained above had an absorbence to x-rays equivalent to 0.58 mm of
lead. It was found that the weight equivalent required to provide the absorption exhibited
by 0.5 mm of lead was 5.35 kg/m² for both materials. This represents a weight saving,
compared to lead, of 36% but a weight saving compared to so-called "lead-vinyl" of
27%.
Example XII
[0065] The following composition was prepared:
Component |
Composition* |
|
C |
Polymer** |
|
I |
5.70 |
II |
2.87 |
Plasticizer*** |
6.43 |
Filler |
|
PbO |
46.75 |
BaWO₄ |
38.25 |
* amounts are in wt. % |
** Polymer I was an ethylene.vinyl acetate copolymer having a vinyl acetate content
of 36% and a melt index of 0.8 dg/min. Polymer II was an ethylene/vinyl acetate copolymer
having a vinyl acetate content of 33% and a melt index of 25 dg/min, that had been
melt grafted with about 1.2% by weight of maleic anhydride. |
*** The plasticizer was an aromatic processing oil, available as Sunthene 4240 processing
oil from Sunoco Inc. of Toronto, Ontario, Canada. |
[0066] Composition C was formed by blending the components in a Banbury twin rotor high
intensity mixer by feeding the components of the composition to the mixer. The composition
obtained was formed into sheets using a calendering process at a processing temperature
of about 50-55°C, the sheet having a thickness of 0.81 mm. The sheet was laminated
to nylon fabric using the adhesive properties of the polymer mixture at elevated temperature.
[0067] Absorbence to x-rays was measured by the procedure of Example I. It was found that
for absorption equivalent to 0.5 mm of lead, the composition weighed 5.73 kg/m². The
elemental weight saving compared to 0.5 mm of lead was 21% and the sample weight saving
compared to lead/vinyl was also 21%.
[0068] Additional tests were carried out using the procedure of Example I for the measurement
of absorption to x-rays but at 60 kVp, 80 kVp, 100kVp and 120kVp and the lead equivalence
was determined. At 100 kVp, the sheet tested was equivalent to 0.12 mm of lead; the
corresponding results at 60kVp, 80 kVp and 120 kVp were 0.10 mm, 0.10 mm and 0.12
mm
1. A method for the protection of matter by fractional attenuation of an electromagnetic
radiation spectrum having energies in the range of 10-200 keV, said method comprising
providing the matter with a protective layer formed from at least two elements, or
compounds thereof, selected from the group consisting of actinium, antimony, barium,
bismuth, bromine, cadmium, cerium, cesium, gold, iodine, indium, iridium, lanthanum,
lead, mercury, molybdenum, osmium, platinum, pollonium, rhenium, rhodium, silver,
strontium, tantalum, tellurium, thallium, thorium, tin, tungsten, uranium and zirconium,
each element being in an amount of at least 5% by weight of the layer, said layer
consisting of at least 40% by weight of said elements, said elements being selected
to have complementary absorption characteristics in at least a selected portion of
said spectrum.
2. The method of Claim 1 in which the protective layer attenuates electromagnetic
radiation having energies of greater than 10 keV to an extent that is equivalent to
a layer of metallic lead having a thickness of at least 0.10 mm.
3. The method of Claim 2 in which the protective layer has at least two different
elements selected such that at least one element is selected from the group consisting
of:
(A) actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium and uranium;
(B) bismuth, gold, lead, mercury and thallium;
(C) iridium, osmium, platinum, rhenium, tantalum and tungsten; and
(D) bromine, molybdenum, rhodium, strontium and zirconium;
and at least one element is selected from the group consisting of:
(E) barium, cerium, cesium, iodine and lanthanum; and
(F) antimony, cadmium, indium, silver, tellurium and tin.
4. The method of Claim 3 in which there are 20-70 parts of the element(s) from the
group of (A), (B), (C) and (D), per 100 parts by weight of said at least two different
elements.
5. The method of Claim 4 in which there are 30-50 parts of the element(s) from the
group of (A), (B), (C) and (D).
6. The method of Claim 3 in which there are at least three elements, at least one
from the group of (A), (C) and (D), at least one from group (E) and at least one from
group (F).
7. The method of Claim 6 in which each element is present in 20-50 parts by weight,
per 100 parts by weight of said at least three elements.
8. The method of any one of Claims 3-7 in which the radiation is in the range of 10-60
keV.
9. The method of Claim 2 in which the protective layer has at least two different
elements selected such that at least one element is selected from group (A) and at
least one element is selected from the group of (B), (C), (E) and (F), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (E) is barium, cerium, cesium, iodine and lanthanum; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
10. The method of Claim 9 in which there are 50-85 parts of the element from group
(A), per 100 parts by weight of said at least two different elements.
11. The method of Claim 10 in which there are 60-80 parts of the element from group
(A).
12. The method of Claim 2 in which there are at least three elements, at least one
from group (A), at least one from the group of (B) and (C) and at least one from the
group of (E) and (F), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (E) is barium, cerium, cesium, iodine and lanthanum; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
13. The method of Claim 12 in which there are 20-50 parts of each element, per 100
parts by weight of said at least three elements.
14. The method of any one of Claims 9-13 in which the radiation is in the range of
20-150 keV.
15. The method of Claim 2 in which one element is selected from the group consisting
of pollonium, actinium, thorium and uranium and a different element is selected from
the group of (A), (B) and (C), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium; and
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten.
16. The method of Claim 15 in which the radiation is greater than 150 keV.
17. The method of Claim 2 in which one element is selected from group (F) and at least
one element is selected from the group of (A), (C) and (D), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (D) is bromine, molybdenum, rhodium, strontium and zirconium; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
18. The method of any one of Claims 2-17 in which the elements are selected from antimony,
barium, bismuth, bromine, cadmium, gold, iodine, lanthanum, lead, mercury, molybdenum,
rhenium, silver, strontium, tantalum, tellurium, tin, tungsten, uranium and zirconium.
19. A material for the protection of matter by fractional attenuation of an electromagnetic
radiation spectrum having energies in the range of 10-200 keV, said material comprising
a protective layer formed from at least two elements, or compounds thereof, selected
from the group consisting of actinium, antimony, barium, bismuth, bromine, cadmium,
cerium, cesium, gold, iodine, indium, iridium, lanthanum, lead, mercury, molybdenum,
osmium, platinum, pollonium, rhenium, rhodium, silver, strontium, tantalum, tellurium,
thallium, thorium, tin, tungsten, uranium and zirconium, each element being in an
amount of at least 5% by weight of the layer, said layer consisting of at least 40%
by weight of said elements, said elements being selected to have complementary absorption
characteristics in at least a selected portion of said spectrum.
20. The material of Claim 19 in which the protective layer attenuates electromagnetic
radiation having energies of greater than 10 keV to an extent that is equivalent to
a layer of metallic lead having a thickness of at least 0.10 mm.
21. The material of Claim 20 in which the protective layer has at least two different
elements selected such that at least one element is selected from the group consisting
of:
(A) actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium and uranium;
(B) bismuth, gold, lead, mercury and thallium; (C) iridium, osmium, platinum, rhenium,
tantalum and tungsten; and
(D) bromine, molybdenum, rhodium, strontium and zirconium;
and at least one element is selected from the group consisting of:
(E) barium, cerium, cesium, iodine and lanthanum; and (F) antimony, cadmium, indium,
silver, tellurium and tin.
22. The material of Claim 21 in which there are 20-70 parts of the element(s) from
the group of (A), (B), (C) and (D), per 100 parts by weight of said at least two different
elements.
23. The material of Claim 22 in which there are 30-50 parts of the element(s) from
the group of (A), (B), (C) and (D).
24. The material of Claim 21 in which there are at least three elements, at least
one from the group of (A), (C) and (D), at least one from group (E) and at least one
from group (F).
25. The material of Claim 24 in which each element is present in 20-50 parts by weight,
per 100 parts by weight of the total amount of all such elements.
26. The material of Claim 20 in which the protective layer has at least two different
elements selected such that at least one element is selected from group (A) and at
least one element is selected from the group of (B), (C), (E) and (F), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (E) is barium, cerium, cesium, iodine and lanthanum; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
27. The material of Claim 26 in which there are 50-85 parts of the element from group
(A), per 100 parts by weight of said at least two different elements.
28. The material of Claim 27 in which there are 60-80 parts of the element from group
(A).
29. The material of Claim 20 in which there are at least three elements, at least
one from group (A), at least one from the group of (B) and (C) and at least one from
the group of (E) and (F), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (E) is barium, cerium, cesium, iodine and lanthanum; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
30. The material of Claim 29 in which there are 20-50 parts of each element, per 100
parts by weight of said at least three elements.
31. The material of Claim 20 in which one element is selected from the group consisting
of pollonium, actinium, thorium and uranium and a different element is selected from
the group of (A), (B) and (C), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (B) is bismuth, gold, lead, mercury and thallium; and
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten.
32. The material of Claim 20 in which one element is selected from group (F) and at
least one element is selected from the group of (A;, (C) and (D), wherein:
group (A) is actinium, bismuth, gold, lead, mercury, pollonium, thallium, thorium
and uranium;
group (C) is iridium, osmium, platinum, rhenium, tantalum and tungsten;
group (D) is bromine, molybdenum, rhodium, strontium and zirconium; and
group (F) is antimony, cadmium, indium, silver, tellurium and tin.
33. The material of any one of Claims 20-32 in which the elements are selected from
antimony, barium, bismuth, bromine, cadmium, gold, iodine, lanthanum, lead, mercury,
molybdenum, rhenium, silver, strontium, tantalum, tellurium, tin, tungsten, uranium
and zirconium.