[0001] The present invention relates to a pack for a fragile tubular object, which is provided
at both ends with relatively heavy end rings. In particular, the application relates
to a pack for a cylindrical screen of a rotary screen printing device. Such a screen
consists of a very thin cylinder which is 0.055 mm, bearing picture information in
the form of a lacquer pattern and having at both ends an aluminum ring weighing 2.5
kg. The screen cylinder is of the highmesh-type, made by welding flat high-mesh material
into cylinders using a laser and subsequently carrying out the picture transfer process.
This produces an extremely fragile, high-grade product which, due to the glued-in
aluminum end rings of relatively great weight, can easily be damaged beyond repair
if subjected to shock or impact stress. This risky shock or impact stress arises,
for example, during transportation of the finished product to the customers.
[0002] The object of the invention is to produce a pack with which damage during handling,
transport and storage is avoided in a reliable manner. This object is achieved according
to the invention in that the pack comprises a carrying tube of a relatively rigid
material enclosing the object at a distance, said carrying tube being provided at
both ends with supporting elements which are fixed relative to the carrying tube,
and which support each of the end rings of the object in the radial direction and
in at least one axial direction directed towards the opposite end ring. In this way
the fragile cylindrical wall of the object is suspended completely free inside the
pack, while pressure stresses on the cylindrical wall of the aluminum end rings are
absorbed by the carrying tube via the supporting elements, and thus do not act on
the cylindrical wall.
[0003] In a preferred embodiment of the invention, the suppor ting elements each have a
part lying against the outer periphery of the carrying tube which projects in the
axial direction beyond the carrying tube, a casing being provided which lies at a
distance from the carrying tube and rests against the outermost parts of the supporting
elements, said casing containing end partitions which rest against axially projecting
parts of the supporting elements when the pack is assembled. In this way the cylindrical
wall of the object is surrounded by a double-walled structure, while the outermost
parts of the supporting elements serve as spacers between the walls which are spaced
apart.
[0004] Each supporting element is preferably provided with a supporting leg extending inwards
from the outermost part through an aperture in the carrying tube until it is in contact
with the corresponding end ring of the object. The supporting leg can in this way
be pushed through an aperture provided or prepared beforehand in the supporting frame,
as a result of which these supporting elements are also fixed relative to the carrying
tube.
[0005] The invention will be elucidated with reference to the appended drawing, in which:
Fig. 1 shows a cutaway perspective view of the pack according to the invention containing
an object to be packed therein;
Fig. 2 is a cross-section along the line II-II in Fig. 1; and
Fig. 3 shows on an enlarged scale the detail III of Fig. 2.
[0006] As Fig. 1 shows clearly, a fragile tubular object to be packed, consisting of a cylinder
1 which is provided at both ends with a relatively heavy end ring 2, is surrounded
by a carrying tube 3 which is made of a relatively rigid material such as corrugated
cardboard. The carrying tube 3 is provided at both ends with a number of supporting
elements 4 which are made of a plastic foam material such as polythene.
[0007] In the embodiment shown in the drawing the carrying tube 3 has a rectangular cross-section,
and each supporting element 4 is made up of an angular part 5 which rests against
the outside of the carrying tube 3 and grips round each of the corner points thereof.
Four supporting elements are therefore present at each end of the carrying tube. Each
supporting element is provided with a supporting leg 6, which extends from the inside
of the angular part 5 through an aperture provided beforehand in the carrying tube,
and with its end comes into contact with one of the end rings 2 of the object to be
packed, in order to support this end ring in the radial and axial direction. The angular
parts 5 also project in the axial direction slightly beyond the carrying tube 3.
[0008] A casing 7 is provided round the carrying tube 3, which casing rests against the
outside of the angular parts 5 of the supporting elements, and is thus situated a
distance away from the carrying tube 3, the casing 7 and the carrying tube 3 forming
a double-walled structure in which the parts 5 form spacers between said walls. The
casing 7 has a cross-section corresponding to the cross-section of the carrying tube
3 and projects in the axial direction a little beyond the supporting elements 4. The
casing also has end partitions 8 forming the end sides of the casing. These end partitions
rest against the axial ends of the supporting elements 4 and are fixed to the casing
by means of staples 9.
[0009] Fixed on the parts of each supporting element projecting radially beyond the carrying
tube 3 there is also a radially inward-facing part 10 which extends past the outer
periphery of the end rings and can, if desired, be made integral with the supporting
element 4. This part 10 together with the axial end of the part 5 forms a stop face
for the end partition 8. The parts 10 can be designed as a single rectangular plate
which is provided with a central aperture, and in which the angular parts 5 of the
four supporting elements grip round each corner point of the plate.
[0010] The object shown in the drawing has end rings which are provided with a radially
projecting flange. As can be seen in Fig. 2, four supporting legs always grip behind
each flange in such a way that the object is fixed in the axial direction and the
cylinder 1 of the object in that state is held in position so that the cylinder 1
is relieved of the pressure forces exerted thereon by the end rings.
[0011] The packing of a fragile object takes place in the following manner. At one end of
the carrying tube the four supporting elements are fitted by inserting them by their
supporting leg 6 into an aperture made previously therein. The apertures can also
be prepared in such a way that a piece of cardboard is taken in with the supporting
leg, as shown in Fig. 3 by reference numeral 11. The object is then inserted into
the carrying tube from the side where the supporting elements are fitted until the
flange of the end ring rests against the supporting legs. After this, the supporting
elements are fitted at the other end of the carrying tube, in such a way that their
supporting legs grip behind the flange of the other end ring. The fragile cylinder
of the object is thus held stretched in the axial direction between the supporting
legs, so that this cylinder is relieved of impact and pressure forces. Thereafter
the casing 7 made of, for example, corrugated cardboard is fitted, and the end partitions
8 are stapled down.
[0012] The pack now forms a rigid unit which can withstand a falling test of 1.2 m without
damage to the object, and in which the end rings exert no forces on the fragile cylinder
during transportation.
[0013] Since the object to be packed is fully supported by the supporting elements, it is
possible to include objects with a difference in diameter of approximately 20 mm in
the same pack. In this case the supporting elements are compressed to a greater or
lesser extent.
[0014] The pack described above can also be used for other objects such as, for example,
a thin-walled glass tube with metal end rings.
[0015] It will be clear that the pack according to the invention is not restricted to the
embodiment described and shown here. The carrying tube can also have, for example,
a cylindrical cross-section, while the number and shape of the supporting elements
can vary.
1. Pack for a fragile tubular object (1) which is provided at both ends with relatively
heavy end rings (2), characterized in that the pack comprises a carrying tube (3)
of a relatively rigid material enclosing the object (1) at a distance, said carrying
tube (3) being provided at both ends with supporting elements (4) which are fixed
relative to the carrying tube (3), and which support each of the end rings (2) of
the object in the radial direction and in at least one axial direction directed towards
the opposite end ring.
2. Pack according to Claim 1, characterized in that the supporting elements (4) each
have a part (5) lying against the outer periphery of the carrying tube (3) which projects
in the axial direction beyond the carrying tube, a casing (7) being provided which
lies at a distance from the carrying tube (3) and rests against the outermost parts
of the supporting elements (4), said casing (7) comprising end partitions (8) which
rest against axially projecting parts (10) of the supporting elements (4) when the
pack is assembled.
3. Pack according to Claim 2, characterized in that the outermost parts of the supporting
elements (4) project in the axial direction beyond the carrying tube (3) and from
this projecting part there is a radially inward running part (10) which extends past
the outer periphery of a corresponding end ring (2).
4. Pack according to one or more of the preceding Claims 1-3, characterized in that
each supporting element is provided with a supporting leg (6) extending inwards from
the outermost part through an aperture in the carrying tube (3) until it is in contact
with the corresponding end ring (2) of the object.
5. Pack according to one or more of the preceding Claims 1-4, characterized in that
the carrying tube (3) has a rectangular cross-section, and the outermost parts of
the supporting elements (4) are angular.