[0001] The invention relates to a process and apparatus for the marking of cables during
laying thereof.
[0002] It is known to mark finished cables according to origin and quality to indicate the
type of cable and the manufacturer. This however does not give a coding of the cables
for a particular purpose.
[0003] When renewing or reparing cable connections often termination difficulties arise
if a very large number of terminals has to be handled, such as for office buildings,
apartments etc. Especially if cable terminals are disconnected by digging operations
or other undesirable events it is necessary to trace the terminals of cables which
correspond with each other, which is rather time-consuming and in practice can only
be carried out by trial and error.
[0004] The invention is directed to a process with which one is capable when starting operation
to apply an adjustable coding to the cables during laying thereof, as well as an apparatus
for carrying out this process, whereby the afore mentioned problems can be overcome.
Thus the operator is able to connect the cables during the operating steps in theright
way without loosing unnecessary time.
[0005] One of the problems which arises during marking of running cables is that the marking
means is at a standstill during the moment of coding, whereby easily damage may occur.
This is a consequence of the fact that the cable is carrying out a continous movement
and the marking means a periodic one.
[0006] The process according to the invention is characterized in that the cables during
laying or renewing or repairing are coded lengthwise at intervals in a non-destructive
manner before they finally are connected.The coding takes place in a non-destructive
manner to prevent damage to the cables. Preferably the coding is applied by superficially
scorching the cables just enough to visualize the coding, such as a cipher or letter
or combination thereof and keep is visible. This scorching step may not in any way
affect the further functioning of the cables or offer a place of attack for abrasion,
corrosion etc.
[0007] The cable is motor driven by guiding rolls, wherein the coding of the cables by a
marking means takes place with the same velocity as the cable is proceeding. For this
purpose the cable is motor driven through a pulley combination which movement is directly
coupled with a pulley mecanism that drives the marking means. In a special embodiment
this coupling takes place eccentrically so that the marking means during the coding
strike substantially carries out a translation movement.
[0008] The coding should be repeatable after fixed intervals en it must always be visible
for the operator,irrespective of the part treated. The coding applied by this process
can be adapted to any situation, for instance when laying cables for an apartment
building one may adjust the coding desirable for that situation or the coding may
be adapted to that which already exists for the apartment building.
[0009] The process is preferably carried out by guiding and coding the cable by means of
a motor, whereby various velocities can be adapted.
[0010] The invention further provides an apparatus for carrying out the process as described
with which the operator can apply the coding at the spot and adjust it without having
to interrupt his activities of to loose unnecessary time. It is an advantage of the
apparatus according to the invention that it can be driven and so arranged that the
cable is coded during running and the coding takes place with synchronic coupled velocities
of cable and apparatus, so that the problems during coding, such as non-smooth running
of the cable and unnecessary destruction are avoided.
[0011] The apparatus according to the invention thus comprises in its most general form
a cable guiding system en a cooperating marking means, so arranged that it carries
out a regular coding movement, wherein the cable guiding system and the marking means
are directly coupled with each other. The coupling preferably occurs by an endless
pulley which preferably is motor driven and at the same time is driving the cable
and the marking means.
[0012] In a special embodiment the pulley drive is arranged in a double way, i.e. the pulley
axis is carrying both the conveyor pulley,which is directly coupled to the motor and
the crank pulley, which may or may not have the same diameter as the conveyorpulley,
which through belts or conveyors is coupled to the marking means.
[0013] In a preferred embodiment of the invention the marking means is eccentrically coupled
to the pulley axis by means of the marking means holder so that the marking means
carries out a rotatable movement. The marking means, wherein the coding means is comprised
is moving with the marking means holder in such a rotating movement that cable and
marking means and thus the coding means are moving in the same direction during coding.By
means of this short synchronic movement of cable and coding means the difficulties
as above mentioned are prevented.
[0014] Although the contact time is short and the marking means immediately is moving away
from the cable by means of its rotating movement, the contact time as well as the
contact length are somewhat lengthened by a certain spring force existing in the system.
In practice this appears to be sufficient for a shockfree operation without damage.
[0015] The driving system consists of an endless conveyorsystem known per se provided with
guiding rolls which carry a conveyor belt. One of the axes of the rolls is motor driven.Preferably
the conveyor belt is kept taut by means of a tensioning roll arranged between both
rolls and along which the conveyor belt under tension must pass.The pulley axis is
lengthened and carries a crank pulley which in cooperation with a tensioning roll
placed underneath further guides the cable. The marking means holderplate is eccentrically
fixed to the crank pulley by means of a rotatable axis. The marking means itself consists
of a holder, fixed to the marking means holderplate, wherein is present the coding
means that directly operates on the cable.Preferably the coding means comprises one
or more rolls or wheels provided with marking means, such as letters or ciphers.It
is an advantage to use a number of rolls sothat one is able to apply codes with a
number of digits, if desirable.
[0016] The marking means is provided with a thermal element by which the coding means may
be heated. It is an advantage to arrange a temperature circuit to be able to adjust
the temperature of the coding means.The temperature is then adjusted at a predeterminded
value after the heating is switched on, the action of the apparatus being blocked
untill the desired temperature has been reached.When another cable has to be coded
the setting of the coding means is stepwise adjusted. Preferable an indicator is applied
which indicates the position of the marking and coding means and which may be set
from the outside, thus avoiding to set the coding at the place where high temperatures
prevail.
[0017] The guiding system of the cable comprises at the one hand pulleys with tensioning
rolls as already mentioned, which are moving the cable,and other guiding means which
especially assure that the cable has a fixed guided position when the coding signs
are applied.At the coding place therefore several guiding rolls may be provided which
keep the cable in its position laterally as well as vertically. These guiding rolls
are on the one hand connected to the marking means to guide the cable laterally and
on the other hand to the tensioning beam, on which the tensioning rolls which cooperate
with the pulley are fixed. One guiding roll may be arranged which assures the vertical
guidance or two guiding rolls which are at angles with each other and thus enclose
the cable within the space between these two guiding rolls and the guiding rolls connected
to the marking means.It is also possible to guide the cable elastically, in which
case the cable guiding means is fixed to the tensioning beam by means of a spring
so that vibrations etc are smoothed out by spring force.
[0018] The guiding system of the cable may further have other guiding means, like hollow
tubes,through which the cable passes.The said guiding and tensioning rolls are as
already mentioned mounted on a tensioning beam, which preferably is elastically by
spring force fixed to a housing. In this way the tensioning beam with tensioning rolls
and guiding rolls is kept pressed against the cable.The springs themselves are preferably
adjustable,for instance by means of an eccenter lever outside the housing to enable
adjustment of the desired spring force.
[0019] The marking means holderplate which is eccentrically fixed to the crank pulley may
take any form, provided that the movement of the cable is not hindered and a stable
movement remains possible. Thus the holder plate which has the shape of a yoke is
symmetrically made and it may be provided with recesses or holes to reduce its weight.
To further the stability the holderplate preferably is fixed with a rotatable axis
to the tensioning roll of the crank pulley, which has the same rotation velocity as
the holder plate.
[0020] The apparatus is so dimensioned that for a given thickness of the cable the right
marking distance on the cable is reached.The distance which the cable is moving before
being marked is equal to the circumference of the crank pulley, which in most cases
will not amount to more than 25 cm. The main parts of the apparatus are made as modules
and by exchanging them one can adapt the apparatus for coding of much thicker type
of cable. The motor can be set at different velocities but in practice one velocity
is maintained. Generally a cable velocity of 2,5 km per hour is suitable.
[0021] In a specific embodiment the marking rol is adjustable by means of a setting wheel
which cooperates with the marking rol via an intermediary cogwheel, which setting
wheel is cooperating with the cover or door of the marking means in such a way that
on opening said cover or door the setting wheel is connected to the marking rol and
a new setting of the existing code can be made, if necessary.
[0022] The invention will now be illustrated by means of the drawing,wherein
figure 1 is a schematic front view of an embodiment of the inventin,
figure 2 is a side view thereof,
figure 3 is a side view of part of the apparatus showing the position of the conveyer
pulley and the crank pulley,
figure 4 is cross-section of the cable carrying system different from the one shown
in figure 2,
figure 5 is a schematic front view of the marking means with adjustable setting and
figure 6 is a side view of the marking means of figure 5 .
[0023] In figure 1 the marking means is indicated by references 1,2 and 3, which show the
coding means consisting of three rolls of ciphers, the marking means holderplate and
the marking means holder resp.
[0024] In the marking means the thermal element is schematically indicated by 14. the cable
drive system comprises conveyor 11, which is running over conveyor pulleys ,rotatable
about pulley axes 16, which conveyors are kept taut by tensioning roll 6.To the conveyor
pulley 12 further a crank pulley 4 is connected, to which the marking means holder
plate is rotatably fixed. Cable 17 enters at the left hand side of the drawing and
is guided by tensioning rolls 9 placed in front of and after the marking means, which
cooperate with the crank pulley and the conveyor pulley resp. The tensioning rolls
9 are fixed to a tensioning roll beam 8, which itself is connected to a housing 15.The
tensioning roll 9 is fixed to the housing via guiding rod 13 provided with a spring.
The springs are adjustable by means of the eccenter lever 10.
[0025] In figures 2 and 3 the cable guidance at the marking means is shown, which consist
of guiding rolls 5 and guiding rolls 7 which are at an angle with the vertical direction
and are connected to the tensioning roll beam 8.The pulley axis 16 is indicated as
well as conveyor pulley 12 and crank pulley 4, for the marking means holder plate
(figure 3).
[0026] In figure 4 a modification of the cable guiding means is shown wherein the guiding
means 7 of cable 17 is coupled to tensioning beam 8 by means of springs 18. In figure
5 marking roll (3) rotatable in the direction of the arrow 24 can be coupled to setting
roll 20 via intermediary clog wheel 21.The rotations of these parts are indicated
by resp. arrows 22, 23 and 24.The positions of the door (or cover) 25 and a pivot
26 are schematically indicated.The numbers 1′-5′ refer to the number codes present
on the coding roll.
[0027] In figure 6 4 setting rolls 20 are illustrated(corresponding to the number of coding
rolls present)carried by axis 27. They are movable in the direction of arrow 28 to
accommodate for the position of the marking means which may be slightly displaced
in respect of the equilibrium position. To the axis 27 cams 30 are connected which
at their underside show a bevelled face 30a.The cams when moving downwards come into
contact with the axis 33 of the cogwheel 21 at which time the coupling between the
setting rolls 20 and the marking rolls is made.The intermediary wheel is fixed to
the axis 35 of the marking rolls. At the moment of stopping the marking rolls may
be slightly shifted from the dead point.During downward movement of the cams 30 they
come into contact with the beams 32 at the height of their bevelled faces, so that
also if the marking wheels are not exactly in their rest position they are engaged
and centralized. When further moving downward the cams come in contact with the axis
so that now the setting rolls 20 are engaged with the marking means and it is possible
to alter,if desired, the coding of the marking means, when the door is open. To the
door a strip is connected at right angles.During downward movement of the door the
strip presses against a cam which cooperates with a hingeable plate, which around
its pivot point moves the setting wheel axis upwards out of contact with the marking
means.
[0028] When the door is closed the reverse movement takes place and the setting rolls come
free from the marking means.
1. Process for the marking of cables, wherein the cables during laying or reparing
or renewing are coded lenghtwise in a non-destructive manner
2. Process according to claim 1, wherein the cables are coded by lengthwise non-destructive
superfical scorching
3. Process according to claims 1-2, wherein the cables are driven and coded lengthwise
at fixed intervals
4. Process according to claims 1-3, wherein the cable is driven by guiding rolls and
the coding of the cables is carried out by a coding means that during coding is moving
with substantially the same velocity as the cables are moved.
5. Process according to claim 4, wherein the driving means of the coding means is
directly coupled to the cable drive
6. Process according to claim 5, wherein the coding means is eccentrically coupled
with the cable drive.
7. Apparatus for carrying out the process according to claims 1-6, comprising a cable
guiding system consisting of guiding rolls and tensioning rolls, a marking means containing
a heatable coding means said marking means being accommodated in a marking means holder
plate which is directly connected to the drive of the cable by means of a crank mechanism.
8. Apparatus according to claim 7, wherein the cable guiding system and the marking
means holder plate are eccentrically coupled.
9. Apparatus according to claims 6-8, wherein the marking means holder plate with
a crank is connected to a tensioning roll of the driving system.
10. Apparatus according to claims 6-9, wherein the driving system comprises an endless
conveyor pulley.
11. Apparatus according to claims 7-10, wherein the coding means is adjustable from
the exterior by means of a setting roll means which engages with the coding means
via an intermediary clog wheel when the cover of the apparatus is opened