[0001] The invention relates to a device for producing a fold-up sheet, such as e.g. a map
or a plan, said sheet being provided with a number of zigzag-shaped folding lines
extending parallel to each other, whereby the sheet parts bounding a folding line
can be folded relative to each other about a folding line, in a direction opposite
to the direction in which sheet parts bounding an adjacent folding line can be folded
relative to said adjacent folding line, and with further folding lines extending parallel
to each other, transversely to the zigzag-shaped folding lines, said further folding
lines extending through the corner points in which each time two adjacent parts of
the zigzag-shaped folding lines join each other, whereby the sheet parts which are
located on both sides of a first part of a further folding line, which first part
extends between two adjacent zigzag-shaped folding lines, can be folded relative to
each other about said first part of the further folding line, in a direction opposite
to the direction in which the sheet parts, which are located on both sides of a further
part of the further folding line joining said first part of the further folding line,
can be folded about said further part of the further folding line.
[0002] Such a map and a device for producing such a map are known from the Japanese publication
No. 151460, which was deposited for public inspection in 1980. The device disclosed
in said publication comprises two opposed endless bands, each carrying a number of
blocks. The blocks of the two bands are made such that the blocks mounted on opposed
parts of the two bands engage each other. A sheet to be folded must be passed between
the bands in order to be folded by the engaging blocks.
[0003] Said device has a complicated construction and in practice it has become apparent
that it is not possible to fold a sheet correctly and accuretely by means of said
device.
[0004] The object of the present invention is to obtain a device of the above kind, by means
of which a sheet can be efficiently and effectively folded in the desired manner.
[0005] According to the invention this objective can be accomplished in that the device
comprises a forming block having a boundary plane built up of forming surfaces, which
slope downwards from a number of zigzag-shaped boundary lines extending parallel
to each other and being located in one plane, and which intersect each other according
to a number of further lines, which are located in a second plane extending parallel
to the first plane and which extend zigzag-shaped and parallel to the former zigzag-shaped
lines, and according to lines extending between the corner points where the parts
of the zigzag-shaped lines including an angle with each other intersect, whilst there
are provided a number of stamps, which are movable up and down relative to the forming
block, whereby the side of each stamp facing the forming block is designed such that
said side fits on a forming surface sloping downwards from a zigzag-shaped boundary
line at one side of said boundary line.
[0006] The invention will be further explained with reference to the accompanying figures.
Fig 1 is a plan view of a sheet provided with folding lines, which can be produced
by means of a device according to the invention.
Fig 2 is a larger-scale, diagrammatic side elevational view of a device according
to the invention.
Fig 3 is an elevational view of a forming block forming part of the device of Fig
2, seen along the line III - III in Fig 2.
[0007] The sheet illustrated in Fig 1, which e.g. constitutes a map, a plan or the like,
is provided with a number of zigzag-shaped folding lines 1 extending parallel to each
other, said folding lines alternately being shown as full lines and dotted lines.
Starting from the flat position of the sheet the parts of the sheet located on both
sides of a full folding line can be folded in one direction relative to said folding
line, such that the sides of said parts of the sheet located at the bottom side of
the sheet, seen in fig. 1, will come to lie against each other. On the other hand
the parts of the sheet located on both sides of a dotted folding line can be folded
with respect to each other from the flat position of the sheet in an opposite direction,
i.e. such that the upper sides the sheet parts bounding the dotted folding line, seen
in Fig 1, will come to lie against each other when the sheet is being folded.
[0008] As furthermore appears from Fig 1 there are provided further folding lines 2 in the
sheet, said folding lines extending transverse to the folding lines 1, between the
corner points in which the parts of the folding lines 1 including an angle with each
other join each other. As is illustrated in the Figure such a folding line 2 is built
up of parts extending between the folding lines 1 and the edges of the sheet, respectively,
said parts alternately being indicated by means of dotted lines and full lines. The
sheet parts located on both sides of a dotted part of a folding line 2 can again be
pivoted relative to each other about the folding line 2, such that the upper sides
of the sheet parts in question, seen in Fig 1, will come to lie against each other
when the sheet is being folded. On the other hand the sheet parts located on both
sides of a full part of a folding line 2 will come to lie against each other with
their lower sides, seen in Fig 1, when the sheet is being folded.
[0009] As already mentioned before such a sheet is known from the Japanese patent application
No. 53364 of 1979.
[0010] For providing the above-described folding lines 1 and 2 in a basic sheet use can
be made of a device according to the invention, as is illustrated in Figs 2 and 3.
[0011] The device comprises a frame 3 provided with a table 4 which is vertically adjustable
by means of a driving mechanism 5. A forming block 6 is supported on the table. Said
forming block 6 is provided with a few ribs 7 having a triangular cross-section, which
are arranged side by side and which extend perpendicularly to the plane of the drawing,
seen in Fig 2, said ribs being bounded at their upper sides by a number of zigzag-shaped
boundary lines 8 which are located in a horizontal plane. Forming surfaces 9 slope
downwards from said zigzag-shaped boundary lines 8, in the direction of further zigzag-shaped
boundary lines 10 which are located also in a horizontal plane. Each forming surface
9 is furthermore bounded by two boundary lines 11, which extend between the corner
points where the parts of the zigzag-shaped lines 8 and 10 including an angle with
each other intersect.
[0012] Above the forming block 6 there are arranged seven stamps 12 - 18, which are each
connected, by means of a vertically extending connecting rod 19, with a driving mechanism
20, by means of which the stamps 12 - 18 can be moved up and down independently.
[0013] Measured in a direction perpendicular to the plane of the drawing in Fig 2 the length
of each stamp 12 - 18 is equal to the length of the forming block 6, measured in a
direction perpendicular to the plane of the drawing in Fig 2. The boundary side of
each stamp 12 - 18 thereby furthermore corresponds with the design and arrangement
of the forming surfaces 9 located thereunder, so that each 12 - 18 can be brought
into close abutment with the row of forming surfaces 9 located thereunder and extending
perpendicularly to the plane of the drawing in Fig 2.
[0014] After the table 4, with the forming block 6 supported thereon, has been brought to
its desired height, a sheet to be folded can be put on top of the forming block 6
by means of a supply device (not shown), such that said sheet rests on the zigzag-shaped
boundary edges 8. The stamps 12 - 18 are adjusted such that the lowermost points of
said stamps 12 - 18 at least substantially rest on said sheet, so that the sheet cannot
make any undesired upward movements.
[0015] Then the stamps 12 - 18 are moved downwards one by one, until they abut the forming
surfaces 9 of the forming block 6 located thereunder, starting with the stamp 12.
The stamp 12 is moved downwards first, therefore, in order to press the left-hand
end, seen in Fig 2, of the sheet resting on the forming block 6 against the most left-hand
row, seen in Fig 2, of forming surfaces 9 located behind each other, by means of the
stamp 12. Then the stamp 13 is moved downwards in order to press a following part
of the sheet against the following row of forming surfaces 9, etc.
[0016] In practice it has become apparent that thus the desired folding lines can be provided
in the sheet in an effective manner. After all stamps have been pressed downwards
the stamps 12 - 18 and the forming block 6 can be moved again in a direction remote
from each other, after which the pre-folded sheet can be removed.
1. A device for producing a fold-up sheet, such as e.g. a map or a plan, said sheet
being provided with a number of zigzag-shaped folding lines extending parallel to
each other, whereby the sheet parts bounding a folding line can be folded relative
to each other about a folding line, in a direction opposite to the direction in which
sheet parts bounding an adjacent folding line can be folded relative to said adjacent
folding line, and with further folding lines extending parallel to each other, transversely
to the zigzag-shaped folding lines, said further folding lines extending through the
corner points in which each time two adjacent parts of the zigzag-shaped folding lines
join each other, whereby the sheet parts which are located on both sides of a first
part of a further folding line, which first part extends between two adjacent zigzag-shaped
folding lines, can be folded relative to each other about said first part of the further
folding line, in a direction opposite to the direction in which the sheet parts, which
are located on both sides of a further part of the further folding line joining said
first part of the further folding line, can be folded about said further part of the
further folding line, characterized in that the device comprises a forming block (6)
having a boundary plane built up of forming surfaces (9), which slope downwards from
a number of zigzag-shaped boundary lines (8) extending parallel to each other and
being located in one plane, and which intersect each other according to a number of
further lines (10), which are located in a second plane extending parallel to the
first plane and which extend zigzag-shaped and parallel to the former zigzag-shaped
lines (8), and according to lines (11) extending between the corner points where the
parts of the zigzag-shaped lines (8,10) including an angle with each other intersect,
whilst there are provided a number of stamps (12, 18), which are movable up and down
relative to the forming block, whereby the side of each stamp (12, 18) facing the
forming block is designed such that said side fits on a forming surface (9) sloping
downwards from a zigzag-shaped boundary line (8) at one side of said boundary line.
2. A device according to claim 1, characterized in that the stamps can be moved up
and down independently.
3. A device according to claim 1 or 2, characterized in that the forming block is
supported by a vertically adjustable table.
4. A method for producing a fold-up sheet, such as e.g. a map or a plan, said sheet
being provided with a number of zigzag-shaped folding lines extending parallel to
each other, whereby the sheet parts bounding a folding line can be folded relative
to each other about suid folding line, in a direction opposite to the direction in
which sheet parts bounding an adjacent folding line can be folded relative to said
adjacent folding line, and with further folding lines extending parallel to each other,
transversely to the zigzag-shaped folding lines, which extend through the corner points
in which each time two adjacent parts of the zigzag-shaped folding lines join each
other, whereby the sheet parts which are located on both sides of a first part of
a further folding line, which first part extends between two adjacent zigzag-shaped
folding lines, can be folded relative to each other about said first part of the further
folding line, in a direction opposite to the direction in which the sheet parts, which
are located on both of a further part of the further folding line joining said first
part of the further folding line, can be folded about said further part of the further
folding line, characterized in that use is made of a forming block (6) having a boundary
plane built up of forming surfaces (9), which slope downwards from a number of zigzag-shaped
boundary lines (8) extending parallel to each other and being located in one plane,
and which intersect each other according to a number of further lines (10), which
are located in a second plane extending parallel to the first plane and which extend
zigzag-shaped and parallel to the former zigzag-shaped lines (8), and according to
lines (11) extending between the corner points where the parts of the zigzag-shaped
lines (8, 10) including an angle with each other intersect, and the sheet is first
pressed against the forming surfaces (9) located near one end of the forming block
and sloping downwards from a zigzag-shaped boundary line (8) on one side of said boundary
line, and then against the forming surfaces (9) extending downwards on the other side
of said zigzag-shaped boundary line (8), and thus continuing in steps in the direction
of the other end of said forming block.