[0001] This invention relates to a sheet dispenser for dispensing predetermined lengths
of sheet material. The dispenser may be used for many different materials such as
thin film known as cling film, collagen film for wrapping food, or any other film-like
sheet which needs to be dispensed in predetermined lengths and to be cut from a roll.
[0002] An object of the invention is to provide a compact and efficient film dispenser which
will accurately dispense predetermined lengths of films and will cut them accurately
and neatly.
[0003] In accordance with the present invention the sheet material dispenser, particularly
for collagen sheet, comprises motor driven means to extract a predetermined length
of sheet material from a roll of material located in the cabinet, and means to sever
the dispensed sheet from the roll.
[0004] Preferably the means to sever the dispensed sheet from the roll comprises an electrically
heated wire.
[0005] The wire may be supported transversely of the cabinet and there may be two tension
rollers, carried by a tension head one above and one below the wire and means to press
the sheet against the rollers during severing. The means to press the sheet against
the roller may comprise a transverse bar with means to move the bar towards the wire
so that the bar contacts the tension rollers and move the tension head against spring
pressure so that the sheet contacts and is cut by the stationary hot wire.
[0006] Alternatively the dispensed sheet may simply be gripped and tension applied to it
by rollers or tension blocks and then the wire moved through the sheet so as to cut
it. The roll of material may simply be supported on either rollers and be driven by
motor driven rollers which are in contact with the sheet and pull it off the roller.
[0007] If a cutter bar is used it is preferably supported on pivoted levers which are operable
by solenoids.
[0008] The whole operation may be made automatic so that after a predetermined length of
sheet has been dispensed the cutting operation is automatically effected and the hot
wire, if used, is automatically held in contact with the sheet for a predetermined
time such as to sever the sheet without danger of burning or melting it.
[0009] In the accompanying drawings:-
Figure 1 is a side elevation of a sheet dispenser in for form of a collagen film dispenser,
the side panel of the dispenser being removed to show the internal workings;
Figure 2 is a front elevation of the dispenser with the cover and a cutter bar assembly
removed to enable other parts to be seen;
Figure 3 is a plan of the machine with the cover removed;
Figures 4a, b, c and d show one form of cutting head, and illustrate the stages in
the use of the cutting head to sever a dispensed length of collagen film;
Figure 5a, b, c and d is a similar illustration of use of a different type of cutting
head known as a beak cutting head;
Figures 6a, b, c and d show the use of another form of cutter known as a feed roll
tension bar cutter and show the different stages in operation of this cutter; and
Figures 7a and b illustrate yet another form of cutter known as s twin feed roll tension
head and illustrate stages in the use of this form of the invention.
[0010] The sheet dispenser which is about to be described is particularly adapted for dispensing
predetermined lengths of collagen film from a roll. As seen particularly in Figures
1, 2 and 3 the dispenser is contained in a cabinet 8 in which is placed a collagen
film roll 10 supported by a roll carrier 12 which has idler rolls 14 and 16 contacting
the base roll 11 which carries the collagen film. The collagen film roll simply rests
on the idler rolls and is not driven by them.
[0011] The collagen film 18 is extracted from the film roll by feed rolls 20 and 22, roll
20 being driven (as seen in Figure 2) by a motor 60 driving through a gear box 58.
[0012] After passing a hot wire cutter 24 the film is dispensed through the aperture 23
in the lower part of the casing 8.
[0013] The hot wire cutter is supported as shown in Figure 2 between electrical connections
52 and 54 is held in tension by spring 56.
[0014] Above and below the hot wire cutter in the arrangement shown in Figure 1, there are
tension head rollers 30 and 32 supported in a tension head 26 which is biased towards
the right as seen in Figure 1 by spring 28.
[0015] A cutter bar 34 is carried, as shown in Figure 3, by two levers 44 and 46 pivoted
respectively of 43 and 45 and linked to the cutter bar 34 by pins 48 and 50.
[0016] The levers 44 and 46 are movable by means of respective arms 40 and 42 operated by
solenoids 36 and 38. By operating both solenoids simultaneously the cutter bar may
be moved from right to left as seen in Figure 1 so as to contact rollers 30 and 32
and to push the tension head to the left against pressure of spring 28. Thus bringing
the collagen film 18 into contact with the hot wire 24 so that a predetermined length
is severed.
[0017] In use of the machine as shown in Figures 1, 2 and 3 the operator sets up a predetermined
length of collagen film which is to be dispensed and switches the machine on. The
setting he has selected results in the motor 60 operating for a predetermined time
so as to pass a predetermined length of film out of the casing 8. When the predetermined
amount has been dispensed the solenoids 36 and 38 automatically operate so as to move
the levers 44 and 46 to bring the cutter bar 34 into contact with the tension head
rollers 30 and 32 thus forcing the tension head back against the pressure spring 28
and bringing the collagen film into contact with the hot wire cutter. This causes
the film to be severed and the predetermined cut length of collagen film falls out
of the bottom of the casing 8 and may be collected in a suitable tray or other receptacle.
[0018] In Figures 4 and 5 two different types of cutting head are illustrated, the roller
cutting head which has already been described and illustrated in Figure 1 and a beak
cutting head 26a shown in Figure 5. The beak cutting head does not employ rollers
such as 30 and 32 but simply has a shaped pair of jaws 25 which together form a beak
against which the hot wire is held by the cutter bar 34 when the cutting action takes
place.
[0019] In operation of both of these cutting heads the operator first sets the sheet length
required on a potentiometer dial 15a and then presses a push button marked start 16a.
The two motor driven rolls feed the film into a catch tray, not shown. When the selected
length is reached the rolls stop.
[0020] The control circuit then applies current to the cutting wire. After a delay the cutter
bar indexes forward tensioning the film over the tension head. As the film is tensioned
the tension head is pushed back by the cutter bar bringing the film into contact with
the hot wire thus cutting the film. The cutter bar then retracts to its rest position
allowing the tension head to return. This action separates the cut sheet of film which
drops into a catch tray. The dispenser is then ready for use again. These operations
are illustrated in series in Figures 4a, b, c and d and in Figures 5a, b, c, and d.
[0021] An alternative method of cutting is shown in Figures 6a, b, c and d. Here the collagen
film 18 is again pulled off the roll 10 by driven rollers 20 and 22 and the hot wire
cutter similar to that shown in Figure 1 is employed.
[0022] Below the hot wire cutter are located tension blocks 62 and 64. In this method of
cutting collagen film the same principles are used as in the twin feed roll tension
head. Prior to cutting the tension block 62,64 grip the film 18 and tension is applied
in a downward direction. The hot wire is then passed through the film, the tension
block separate the film after cutting and the film is dispensed into the catch tray
as the tension blocks separate and return to the start position. These operations
are illustrated sequentially in Figures 6a, b, c and d.
[0023] Yet another arrangement in which there is no tension head or cutter bar employed
merely using a hot wire is illustrated in Figures 7a and b. Once again a roll 10 has
collagen film 18 which is pulled off the roll by driven feed rolls 20 and 22. The
film is maintained in tension by driven tension rolls 25 and 27. This method of cutting
collagen film is in principle the same as the roller cutting head and the beak cutting
head again by tensioning the film prior to cutting with a hot wire. In this instance
the film remains stationary after the feed measuring cycle and the hot wires pass
through the film. The tension rolls then continue to turn and dispense the film into
the catch tray.
1. A sheet material dispenser comprising motor driven means (20, 60) to extract a
predetermined length of sheet material from a roll (10) of material located in a cabinet
(8), characterised by means (24) to sever the dispensed sheet from the roll.
2. A sheet material dispenser according to claim 1 and characterised in that the means
to sever the dispensed sheet from the roll (10) comprises an electrically heated wire
(24).
3. A sheet material dispenser according to claim 2 and characterised in that the wire
(24) is supported transversely of the cabinet and there are two tension rollers carried
by a tension head, one above (30) and one below (32) the wire and means (26, 28, 30,
32) to press the sheet against the rollers during severing.
4. A sheet material dispenser according to claim 3 and characterised in that the means
to press the sheet against the roller comprises a transverse bar (34) and there are
means to move the bar (34) towards the wire (24) so that the bar contacts the tension
roller and moves the tension head (26) against spring pressure so that the sheet contacts
and is cut by the stationary hot wire (24).
5. A dispenser according to claim 1 or claim 2 characterised in that a cutting head
comprises beak shaped protrusions (25) which normally straddle the hot wire (24),
and a cutter bar (34) adapted to contact the sheet, press it against the beak shaped
protrusions (25) and bodily move the cutting head relatively to the wire so that the
sheet contacts the hot wire and is cut thereby.
6. A dispenser according to claim 2 and characterised in that the sheet (18) is pulled
from the roll by driven rollers (20, 22) on one side of the hot wire (24) and on the
other side of the hot wire is located a tensioning device consisting of tension blocks
(26) which are adapted to grip the sheet and apply tension to it when it is to be
cut, the hot wire being movable relatively to the sheet so as to pass through the
sheet and sever it.
7. A dispenser according to claim 6 and characterised in that tension blocks (26)
are replaced by tension rolls (14, 16) which serve the same purpose.
8. A dispenser according to any preceding claim and characterised in that there is
a timer to time the rotation of a driven roller (20, 22) so as to cause that driven
roller to pull out said predetermined length of sheet from the roll, and to bring
the hot wire (24) and sheet into contact with each other during cutting for an appropriate
period of time.
9. A dispenser according to any preceding claim characterised by including idle rollers
for supporting the roll of material.