[0001] The present invention relates to an electric conductor bushing, especially for use
in high-voltage distribution plants which are insulated by an insulating gas. SF₆
may be a suitable insulating gas.
[0002] Electric conductor bushings are generally manufactured to comprise a conductor with
a solid insulation which insulates against the surrounding earthed encapsulation wall.
In case of high voltages this will cause problems in the form of partial discharges
(glowing) in narrow air or gas gaps across the width of the insulation. This problem
is substantially, due to unequal distribution of the voltage drop across solid insulation
and air/gas, which is, in turn, caused by different dielectric constants.
[0003] In order to avoid this problem some kind of potential screen is commonly inserted,
e.g. an embedded earth screen or a conductive surface cover to short-circuit the air/gas
gap in critical locations.
[0004] SE Laid-Open Publication No. 457 487 discloses the manufacture of a pressure-tight
bushing, this, however, being accomplished by the aid of conventional technology as
regards control of dielectric conditions in the passage area through the wall, i e.
by utilization of a solid insulation and, consequently, necessary screening electrodes.
[0005] It is an object of the present invention to eliminate the requirement of such a potential
screen by minimizing the thickness of insulation, at the same time as the internal
spacing of insulation through an insulating gas, e.g. SF₆, is made long enough to
reduce the voltage so that the residual voltage across the external air gap towards
the earth potential is at an acceptable low level, which means below the breakdown
voltage of air.
According to the invention the above mentioned electric conductor bushing is characterized
by comprising a tubular insulating body, which extends continuously from the inside
of the plant to its outside through a hole in the wall of the plant and is gastightly
secured to the wall by the aid of a sealing flange on the insulating body. Also, at
least a first portion of said body extending into the plant has at least one opening
permitting insulating gas to penetrate into the void of said insulating body. An integral
bushing conductor extends coaxially and continuously through the insulating body from
the inside of the plant to its outside and is supported in said first portion and
is, furthermore, supported in a gastight manner at its extreme end by a second portion
of said body provided outside the wall. Also, the insulating body has a wall thickness
ensuring that the voltage drop across the insulating material of said body does not
exceed 5-20%, and the voltage drop in gas and air constitutes approximately 95-80%
of the total voltage drop.
[0006] Further characterizing feature of the electric conductor bushing is that the section
of insulating gas between the internal surface of said body and the bushing conductor
in said second portion is gradually reduced towards said extreme end in a manner known
per se.
[0007] Alternatively, the section of insulating gas between internal surface and bushing
conductor along said second portion is essentially constant in a manner known per
se. It would, furthermore, be suitable to maintain the spacing of insulating gas between
the internal surface of said body and the bushing conductor approximately constant
across the first portion in a manner known per se.
[0008] In case of a different kind of connection, e.g. an open cable or bar, it would seem
natural to make said second portion cylindrical, if desired, with insulating screens
like the arrangement of a common support insulator.
It would be suitable to provide said body with a wall thickness causing the voltage
drop across the insulating material of said body not to exceed 5-20%, the voltage
drop in gas and air constituting approximately 95-80% of the total voltage drop.
[0009] The invention is disclosed in more detail below with reference to the enclosed drawings,
in which
Figure 1 shows an electric conductor bushing partially shown in section, and
Figure 2 illustrates how e.g. a cable is connected with the electric conductor bushing.
[0010] A non-limiting embodiment shown in Figure 1 represents a bushing for an insulated
cable connection with a standard conical shape 1. Insulating body 2 of the bushing
is here made from a material permitting utilization of a thin wall which will, nevertheless,
maintain sufficient mechanical strength. Such a material is, e.g. a thermoplastic
material. Bushing conductor 3 is cylindrical with a hexagonal portion 8 at one end
to prevent rotation when a cable is connected, and with a stop against displacement
in the longitudinal direction. Its other end is provided with a stop ring and washer
9 preventing displacement. Bushing conductor 3 is mounted in guides 11, 12, respectively
at bushing ends. An opening 7 provides for communication between the insulating gas,
e.g. SF₆ of the encapsulation (distribution plant) and the internal space 5 of the
bushing. A gastight seal 4 prevents gas from leaking from internal space 5 of the
bushing to the environment A, and a corresponding seal 6 is provided between bushing
flange 13 and space B inside the encapsulation. The seal may, if desired, be provided
outside wall 14 if flange 13 is provided outside the encapsulation, i.e. outside wall
14. In order to obtain firm and secure mounting a fixing collar 15 is achieve, which
will urge flange 13 towards wall 14 of the encapsulation.
Connection of a cable is achieved by the aid of a cable end connector 10 of a flexible
material (see Figure 2) which is, upon connection of the conductor by the aid of a
screw or plug connection, pushed onto cone 1 and will form a seal against penetration
of dirt and moisture, as well as increasing flash-over resistance to earth. Internal
connection of bushing connector 3 with bus bars or conductors inside the distribution
plant is carried out in a manner known per se.
[0011] The above mentioned cone 1 is just a function of the conical shape of insulated cable
end connector 10 and is, thus, not to be regarded as critical to the conductor bushing.
If another kind of connection is used, e.g. an open cable or a bar, portion 1 will,
obviously, rather be cylindrical than conical. Insulating screens, like a common support
insulator may also be used with such a concept.
[0012] If a cable end termination with an external screen to earth is used, it may be necessary
to have a metallization or another kind of seal 4, since field density will be high
in this area due to a thick insulation and a correspondingly reduced insulating section
through gas. This problem would, obviously, not exist if said second portion is cylindrical,
if desired, provided with insulating screens, as mentioned.
[0013] In the shown embodiment, insulating spacing d through the insulating gas is approximately
16 mm in the critical area straight inside the earthed wall 14 and securing flange
13 and the wall thickness of the insulating body is approximately 6 mm, whereas the
external air gap (i.e. between insulating body and wall 14) may, e.g. be 1 mm. With
a dielectric constant of approximately 4 of the insulating material, as compared to
1 of SF₆ gas and air, a voltage drop constituting 92% of the total voltage drop will
occur in gas and air.
[0014] 24 kV AC on the conductor provides 19.6 kV to earth. In this case the voltage drop
across gas and air will be 19.6 x 0.9 = 18 kV, i.e. approximately 1-2 kV/mm, which
is below the breakdown voltage of air, even in case of a slightly unsuitable electrode
shape. There will, thus, be no great hazard of any discharge.
1. An electric conductor bushing, especially for use in high-voltage distribution
plants which are insulated by an insulating gas, e.g. SF₆, characterized in that it comprises a tubular insulating body (2) extending continuously from the inside
of said plant to its outside through a hole in the plant wall (14) and being mounted
in a gastight manner in said wall by the aid of a sealing flange on said insulating
body, that at least a first portion of said body extending into plant (B) is provided
with at least one opening (7) permitting insulating gas to penetrate into void (5)
of the insulating body, that a internal bushing conductor (3) is provided coaxially
and continuously through insulating body (2) from the inside of the plant to its outside
and is supported in said first portion, as well as being supported in a gastight manner
(4) at the extreme end of a second portion of body (2) extending outside (A) said
wall (14), and that the insulating body has a wall thickness causing the voltage drop
across the insulating material of said body not to exceed 5-20%, the voltage drop
in gas and air constituting approximately 95-80% of the total voltage drop.
2. An electric conductor bushing according to claim 1, characterized in that the insulating section between the internal surface of said body and bushing
conductor (3) in said second portion gradually decreases towards said extreme end
(8) in a manner known per se.
3. An electric conductor bushing according to in claim 1, characterized in that the insulating gas section between the internal surface of said body and bushing
conductor (3) is essentially constant along said second portion, in a manner known
per se.
4. An electric conductor bushing according to claim 1, 2, or 3, characterized in that the insulating section (d) between the internal surface of said body and bushing
conductor (3), as known per se, is essentially constant across said first portion.