Field of the Invention
[0001] The present invention relates to a vibration suppressing device for a wheeled construction
equipment, according to the preamble of claim 1.
Description of the Prior Art
[0002] Japanese Patent Laid-open (Kokai) No. 59-182195 discloses a vibration suppressing
device for suppressing vibratory motions of the working device of a wheeled construction
equipment, in which a spring and a damping mechanism are provided within the piston
rod of a hydraulic actuator for operating the boom of a truck crane.
[0003] Japanese Patent Laid-open (Kokai) No. 60-119830 discloses a vibration suppressing
device including suppressing devices each provided between the boom and arm actuator
of a hydraulic shovel loader or between the arm and bucket actuator of a hydraulic
shovel loader, in addition to the hydraulic actuators for operating the arms and the
bucket.
[0004] These known vibration suppressing systems are complicated in construction, expensive,
and more or less unsatisfactory from the practical point of view in performance for
suppressing vibrations of the chassis of the wheeled construction equipment.
[0005] The present invention has been made to solve those problems in the conventional vibration
suppressing systems for wheeled construction equipments.
[0006] Accordingly, it is an object of the present invention to provide a vibration suppressing
device for a wheeled construction equipment, having a simple construction, easy to
manufacture, capable of being manufactured at a reduced manufacturing cost, capable
of highly effectively suppressing vibrations of the working device of the wheeled
construction equipment, capable of remarkably improving the riding comfort of the
wheeled construction equipment to reduce causes of operator's fatigue, capable of
surely preventing the working device from hitting the body of the wheeled construction
equipment or the road while the wheeled construction equipment is running, and capable
of holding the working device at a predetermined safe height for the safe running
of the wheeled construction equipment. According to the invention this object is solved
by the features of claim 1.
[0007] Therefore the present invention provides a vibration suppressing device for a wheeled
construction equipment having a wheeled chassis, a working device operatively supported
on the wheeled chassis for up-and-down motion, and a hydraulic circuit including hydraulic
actuators for operating the working device for up-and-down motion, comprising an accumulator
for suppressing vibrations, and a mode changeover valve for connecting the accumulator
to the load bearing pressure chambers of the hydraulic actuators in a running mode
in which the wheeled construction equipment is operated for running and to disconnect
the accumulator from the load bearing pressure chambers of the hydraulic actuators
in a working mode in which the wheeled construction equipment operates for work, wherein
the accumulator is dimensioned such that the accumulator takes over the funktion of
a stopper for limiting the oscillation of the working device to a predetermined maximum
amplitude. Thereby, the dimension of the accumulator for achieving this effect can
be calculated by the following formulas :


where P
G is the pressure of a gas initially sealed in the accumulator, V
A is the capacity of the accumulator, P
H is static holding pressure maintained in the load bearing pressure chambers of the
hydraulic actuators in the running mode, V
F is volume variation in the load bearing pressure chambers of the hydraulic actuators,
and n is a coefficient of adiabatic change.
[0008] The gist of the invention is therefore to dimension an accumulator used in the known
manner for vibration suppression of a hydraulic actuator such that in the case of
a certain vibrational amplitude of the actuator the gas filling of the accumulator
is compressed to such an extent that almost its entire storage capacity is filled
with the actuator's incompressible hydraulic oil. According to the invention in this
way a hydraulic stop for limiting the vibrational amplitudes is created so that, if
the accumulator is suitably dimensioned with respect to a minimun height or maximum
vibrational amplitude of the actuator, it is for example prevented that a load supported
by the actuator touches down on the ground.
[0009] The working device is caused to vibrate in vertical directions by vibrations of the
wheeled chassis while the wheeled construction equipment is running entailing axial
vibratory motion of the piston rods of the hydraulic actuators for operating the working
device. The axial vibratory motion of the piston rods is damped by the damping action
of the accumulator, and thereby the riding comfort of the wheeled construction equipment
is improved remarkably. Furthermore, since the pressure P
G of the gas sealed in the accumulator is determined so as to meet the foregoing conditions,
there is no possibility that the working device is caused to lower below the minimum
limit height by the vibratory motion of the wheeled construction equipment during
running, the working device is restrained surely from hitting the chassis or the road,
and hence safe running of the wheeled construction equipment is secured.
Figure 1 is a side elevation of a wheeled construction equipment, namely, a shovel
loader, by way of example, to which the present invention is applied;
Figure 2 is a hydraulic circuit diagram showing a hydraulic circuit including a vibration
suppressing device in a first embodiment according to the present invention;
Figure 3 is a diagrammatic illustration of assistance in explaining the positional
variation of the working device of the wheeled construction equipment of Fig. 1;
Figure 4 is a graph showing the relation between the capacity of an accumulator and
the pressure of a gas sealed in the accumulator;
Figure 5 is a graph showing the variation of the quantity of hydraulic fluid flowing
into the accumulator with the pressure in the load bearing pressure chamber of a hydraulic
actuator;
Figure 6 is a hydraulic circuit diagram showing a hydraulic circuit including a vibration
suppressing device in a second embodiment according to the present invention;
Figure 7 is an enlarged fragmentary side elevation of a shovel loader into which the
vibration suppressing device of Fig. 6 is incorporated;
Figure 8 is a hydraulic circuit diagram of a vibration suppressing device in a third
embodiment according to the present invention;
Figure 9 is a hydraulic circuit diagram of a vibration suppressing device in a fourth
embodiment according to the present invention;
Figure 10 is a hydraulic circuit diagram of a vibration suppressing device in a fifth
embodiment according to the present invention; and
Figure 11 is a hydraulic circuit diagram of a vibration suppressing device in a sixth
embodiment according to the present invention.
[0010] The present invention will be described hereinafter with reference to the accompanying
drawings, as applied to a wheeled shovel loader, by way of example.
First Embodiment
[0011] Referring to Fig. 1, a shovel loader has a chassis 2, four wheels 1 suspended on
the chassis 2, and a working device 3 mounted on the front frame 2a of the chassis
2. The working device 3 comprises booms 4 pivotally joined at the base ends thereof
to the front frame 2a, a bucket 5 pivotally joined to the free ends of the booms 4,
links 6 and 7 linking the bucket 5 to the booms 4, boom actuators (hydraulic actuators)
8 each having one end joined to the front frame 2a and the other end joined to the
boom 4, a bucket actuators 9 (hydraulic actuators) each having one end joined to the
front frame 2a and the other end joined to the link 6.
[0012] This shovel loader is equipped with a vibration suppressing device 20 in a first
embodiment according to the present invention for suppressing the vibrations of the
working device 3 resulting from the vibrations of the chassis 2 caused by the undulation
of the road during running or by acceleration or deceleration.
[0013] The shovel loader is provided with a hydraulic circuit shown in Fig. 2 incorporating
the vibration suppressing device 20. The hydraulic circuit comprises a tank 10, a
pressure pump 11, a first directional control valve 13 for controlling the bucket
5, connected by a supply line 12 to the pressure pump 11, a second directional control
valve 14 for controlling the booms 4, connected to the pressure pump 11 by the supply
line 12, the bucket actuators 9 each having a head-side pressure chamber 9a and a
rod-side pressure chamber 9b connected to the first directional control valve 13 respectively
by lines 15a and 15b, the boom actuators 8 each having a head-side pressure chamber
(load bearing pressure chamber) 8a and a rod-side pressure chamber 8b connected to
the second directional control valve 14 respectively by lines 16a and 16b, and the
vibration suppressing device 20.
[0014] The vibration suppressing device 20 comprises a mode changeover valve 18 (two-port
two-position control valve) connected by a branch line 17 to the line 16a connected
to the head-side pressure chambers 8a of the boom actuators 8, and an accumulator
19 connected to the mode changeover valve 18. In a working mode, namely, an operating
mode of the shovel loader for construction work such as excavation, the mode changeover
valve 18 disconnects the accumulator 19 from the line 16a and, in a running mode,
namely, an operating mode of the shovel loader for running, connects the accumulator
19 to the line 16a. The vibration suppressing device 20 is connected to the head-side
pressure chambers 8a of the boom actuators 8 and to the second directional control
valve 14 by piping including the lines 16a and 17 and is disposed on the front frame
2a at an optional position so that the same will not interfere with the swing motion
of the booms 4 and the operation of the boom actuators 8. The vibration suppressing
device 20 may be provided on the cylinder of the boom actuator 8. The accumulator
19 is of a bladder type, a piston type or a diaphragm type.
[0015] A vent unload valve 21 is connected to the line 16b connected to the rod-side pressure
chambers 8a of the boom actuator 8. The vent unload valve 21 is connected also to
an auxiliary mode changeover valve 23 (two-port two-position control valve) by a vent
line 22. The auxiliary mode changeover valve 23 connects the vent unload valve 21
to the tank 10 in the running mode and disconnects the same from the tank 10 in the
working mode.
[0016] The mode changeover valves 18 and 23 are solenoid valves, which are connected electrically
to a mode changeover switch 24 and are operated by the mode changeover switch 24 between
a working-mode position (disconnecting position) for disconnecting the accumulator
19 and the vent unload valve 21 from the tank 10 in the working mode and a running-mode
position (connecting position) for connecting the same to the tank 10 in the running
mode. The mode changeover switch 24 may be interlocked with a running lever, not shown,
for switching operation simultaneous with the operation of the running lever according
to the operating mode of the shovel loader. The mode changeover valves 18 and 23 may
be substituted by hydraulically controlled valves. Indicated at 25 is a power source
such as a battery, at 26 is a main relief valve, at 27 are load check valves, at 28
are overload relief valves and at 29 are check valves for preventing cavitation.
[0017] While the shovel loader is working, for example, for excavation, the mode changeover
switch 24 is thrown to a working-mode position (opened) to hold the mode changeover
valve 18 and the auxiliary mode changeover valve 23 in the working-mode position as
shown in Fig. 2. In this state, the second directional control valve 14 for the boom
actuators 8 are operated to supply the hydraulic fluid discharged by the pressure
pump 11 to the head-side pressure chambers 8a or rod-side pressure chambers 8b of
the boom actuators 8 to turn the booms 4 to raise or lower the bucket 5 by projecting
or contracting the rods of the boom actuators 8, and the first directional control
valve 13 for the bucket actuators 9 is operated to supply the hydraulic fluid discharged
by the pressure pump 11 to the head-side pressure chambers 9a or rod-side pressure
chambers 9b of the bucket actuators 9 to tip the bucket 5 by projecting or retracting
the rods of the bucket actuators 9. Thus, the shovel loader scoops up loose material
and discharges it.
[0018] Sometimes, a high line pressure is applied to the head-side pressure chambers 8a
of the boom actuators 8 during excavation. However, the high line pressure is never
applied to the accumulator 19 to damage the accumulator 19, because the mode changeover
valve 18 is set in the working-mode position. In the working mode, the auxiliary mode
changeover valve 23 also is set in the working position (disconnecting position) as
shown in Fig. 2 to disconnect the vent line 22 from the tank 10, so that the hydraulic
fluid supplied to the rod-side pressure chambers 8b of the boom actuators 8 are unable
to flow directly into the tank 10 through the vent unload valve 21. Thus, the hydraulic
fluid is supplied smoothly to the rod-side chambers 8b of the boom actuators 8 to
control the boom actuators 8 properly to achieve the work such as excavation.
[0019] In the running mode, the bucket 5 is raised to a predetermined height, the first
and second directional control valves 13 and 14 are held in the neutral position as
shown in Fig. 2 to block the lines 15a and 15b connected to the bucket actuators 9,
and the lines 16a and 16b connected to the boom actuators 8, the mode changeover switch
24 is thrown to the running-mode position (closed), the mode changeover valve 18 and
the auxiliary mode changeover valve 23 are set in the running-mode position, and then
the wheels 1 are driven by an engine for running.
[0020] When the shovel loader runs on an undulatory road, the chassis 2 is caused to shake
by the undulations of the road or by acceleration or deceleration causing the working
device 3 to cause the booms 4 holding the working device 3 to swing up and down, and
the piston rods of the boom actuators 8 to project and retract accordingly. In such
a running state, since the mode changeover valve 18 is set in the running-mode position
to connect the head-side pressure chambers 8a of the boom actuators 8 to the accumulator
19, the hydraulic fluid filling the head-side pressure chambers 8a of the boom actuators
8 is allowed to flow through the mode changeover valve 18 into the accumulator 19
as the piston rods of the boom actuators 8 retract and the hydraulic fluid is allowed
to flow out from the accumulator 19 as the piston rods of the boom actuators 8 project.
Then, the axial vibration of the piston rods of the boom actuators 8 is attenuated
gradually by the shock absorbing action of the pressurized gas contained in the accumulator
19 and pressure loss attributable to the restrictive action (vibration damping action)
of the branch line 17 and the mode changeover valve 18, and thereby the vibration
of the working device 3 and the up-and-down swing motion of the booms 4 are suppressed.
Furthermore, since the auxiliary mode changeover valve 23 also is set in the running-mode
position to connect the vent unload valve 21 through the vent line 22 to the tank
10 while the shovel loader is running, the hydraulic fluid is able to flow into or
flow out from the rod-side pressure chambers 8b of the boom actuators 8 even if the
volumes of the rod-side pressure chambers 8b change according to the small axial movement
of the piston rods of the boom actuators 8. Accordingly, the appropriate vibration
suppressing function of the accumulator 19 is exerted continuously even if the shovel
loader operates continuously in the running mode for an extended period of time.
[0021] The vibration suppressing device prevents the lower surface of the working device
3, namely, the bottom of the bucket 5, from hitting the road surface 30 even if the
chassis 2 is caused to shake greatly by large undulations of the road surface 30.
[0022] In the running mode, the bucket 5 is required to be held so that the bottom thereof
is positioned at a minimum limit height H₀ (Fig. 1) or above from the road surface
30 in conformity with a relevant regulation prescribing security standards for traffic
and vehicles. Suppose that positions A, B and C are the positions of the bottom of
the bucket 5 where the bottom of the bucket 5 is at a minimum limit height H₀, bottom
of the bucket is on the road surface 30, and the bottom of the bucket 5 is at the
lowermost position to which the bucket 5 can mechanically be lowered, respectively.
It is possible to prevent the bottom of the bucket 5 from hitting the road surface
30 while the shovel loader is running with the bucket 5 is raised to the position
A, if the movement of the bucket 5 is controlled so that bucket 5 will not move below
the position B.
[0023] Referring to Fig. 3, volume variation V
F in the head-side pressure chambers 8a of the boom actuators 8 attributable to the
movement of the bucket 5 from the position A to the position B is expressed by

where D is the inside diameter of the head-side pressure chambers 8a of the boom actuators
8, L₁ is the length of the head-side pressure chambers 8a when the bucket 5 is at
the position A, L₂ is the length of the head-side pressure chambers 8a when the bucket
5 is at the position B, and N is the number of the boom actuators 8 (ordinarily, two).
[0024] While the shovel loader is running, the hydraulic fluid of a quantity corresponding
to a volume variation in the head-side pressure chambers 8a of the boom actuators
8 flows into or flows out from the head-side pressure chambers 8a, and thereby the
hydraulic fluid of the same quantity is urged to flow out or to flow into the accumulator
19 as the bucket 5 moves up or down, respectively.
[0025] However, the quantity of the hydraulic fluid allowed to flow into or to flow out
from the accumulator 19 is dependent on the volume of the gas α in the accumulator
19, which in turn is dependent on the capacity V
A of the accumulator 19, the initial pressure P
G of the gas, and the static pressure P
H in the head-side pressure chamber 8a of the boom actuators 8. The relation between
those factors are expressed by

where n is a polytropic coefficient. In this case, the volume variation of the gas
is assumed to be an adiabatic change, and hence n is assumed to be 1.41.
[0026] Accordingly, the bucket 5 held at the position A can be prevented from lowering below
the position B to hit the road surface 30 in the running mode, when the volume α of
the gas in the accumulator 19 is smaller than the volume variation V
F in the head-side pressure chambers 8a of the boom actuators 8. That is,

[0027] From the expressions (2) and (3),

[0028] Since it is desirable from the viewpoint of vibration suppression that the initial
gas pressure P
G in the accumulator 19 is lower than the static holding pressure P
H in the head-side pressure chambers 8a of the boom actuators 8,

[0029] Thus, the bucket 5 can be prevented from hitting the road surface 30 and excellent
vibration suppressing performance of the vibration suppressing device is secured by
selectively determining the capacity V
A of the accumulator 19 and the initial gas pressure P
G so as to meet the expressions (4) and (5).
[0030] Fig. 4 is a graph showing plots of the capacity V
A of the accumulator 19 vs. the initial gas pressure P
G for the static holding pressure P
H calculated by using the expression (4), in which the volume variation V
F in the head-side pressure chambers 8a of the boom actuators 8 is V
F1 = 1.5ℓ, and curves I, II and III are respectively for static holding pressures P
H1, P
H2 and P
H3.
[0031] Referring to Fig. 4, when the static holding pressure P
H = P
H2 = 30 kg/cm², a shaded area satisfied the expression (4). For example, a point a on
the curve II indicates that, when the static holding pressure P
H = P
H2 = 30 kg/cm², and the capacity V
A = V
A1 = 1.9ℓ, a maximum initial gas pressure P
G = P
G1 = 20 kg/cm². Practically, the capacity V
A1 of the accumulator 19 is reduced to a capacity V
A2 as shown in Fig. 5. In this state, the difference between V
A1 and V
A2 corresponds to the volume variation V
F1 in the head-side pressure chambers 8a of the boom actuators 8.
[0032] Similarly, a point b in the shaded area in Fig. 4 indicates that the capacity V
A = V
A1, and the initial gas pressure P
G is less than the initial gas pressure P
G1. In this case, the gas pressure P
G coincides with the static holding pressure P
H2 at a point b′ in Fig. 5, and a volume variation V
F2 corresponding to the difference between the capacities V
A1 and V
A3 is smaller than the volume variation V
F1. Conditions represented by the point b in Fig. 4 satisfies the expression (4) and
is safer than those represented by the point a in Fig. 4. Similar conditions can be
established by fixing the gas pressure P
G and reducing the capacity V
A of the accumulator 19.
[0033] A modification of the first embodiment employs a check valve for cavitation prevention
instead of the vent unload valve 21, an auxiliary mode changeover valve similar to
the auxiliary mode changeover valve 23, provided in the line 16b connected to the
rod-side pressure chambers 8b of the boom actuators 8, to connect the rod-side pressure
chambers 8b of the boom actuators 8 directly to or to disconnect the same from the
tank 10, and a slow-return check valve placed between the mode changeover valve 18
and the accumulator 19, for positive vibration attenuation in addition to the passive
vibration attenuation by the pressure loss in the branch line 17 and the mode changeover
valve 18.
Second Embodiment (Figs. 6 and 7)
[0034] The vibration suppressing device in a second embodiment according to the present
invention will be described hereinafter as applied to the same shovel loader as shown
in Fig. 1, in which parts like or corresponding to those previously described with
reference to the first embodiment will be denoted by the same reference numerals and
the description thereof will be omitted.
[0035] The second embodiment is substantially the same as the first embodiment in constitution,
except that a vibration suppressing device 20 in the second embodiment comprises a
mode changeover valve 18 (a two-port two-position solenoid valve), an accumulator
21, and a restrictor 120 provided in a line interconnecting the mode changeover valve
18 and the accumulator 19.
[0036] In the working mode, the mode changeover valve 18 is set in a disconnecting position
as shown in Fig. 6 to disconnect the accumulator 19 from the line 16a connected to
the head-side pressure chambers 8a of the boom actuators 8. Then, the second directional
control valve 14 is operated to supply the hydraulic fluid to the head-side pressure
chambers 8a or rod-side pressure chambers 8b of the boom actuators 8 to turn the booms
4 upward or downward. The first directional control valve 13 is operated to supply
the hydraulic fluid to the head-side pressure chambers 9a or rod-side pressure chambers
9b of the bucket actuators 9 to scoop or dump material. Since the accumulator 19 is
disconnected from the line 16a by the mode changeover valve 18, the accumulator 19
is never damaged even if the high-pressure hydraulic fluid is supplied through the
line 16a to the head-side pressure chambers 8a of the boom actuators 8.
[0037] In the running mode, the first directional control valve 13 and the second directional
control valve 14 are set in the neutral position as shown in Fig. 6, and the mode
changeover valve 18 is set in the running-mode position (connecting position). In
the running mode, the bucket 5 is held at a predetermined height from the road surface
in a maximum upward tilted position.
[0038] The principle and functions of vibration suppression of the second embodiment is
substantially the same as those of the first embodiment. The vibration suppressing
device 20 of the second embodiment suppresses the vibratory variation of the pressure
of the hydraulic fluid in the line 16a more positively by the function of the restrictor
120 in addition to the combined effect of the shock absorbing function of the accumulator
19 and the vibration attenuating effect of pressure loss in the mode changeover valve
18. The shovel loader is considered to be a dynamic vibration device consisting of
a primary vibration device, namely, the chassis 2 having a larger weight (mass), and
a secondary vibration device, namely, the working device 3 having a smaller weight
(mass). The capacity of the accumulator 19 and the pressure of the gas sealed in the
accumulator 19 are determined selectively so that the natural frequency of the secondary
vibration device is substantially the same as that of the primary vibration device.
[0039] In changing the operating mode of the shovel loader from the working mode to the
running mode, the bucket 5 is placed at a lower position (ordinarily, a position at
a height H on the order of 10 cm from the road surface) for safe running, and then
the mode changeover valve is set in the running-mode position. However, it occurs
in setting the mode changeover valve in the running-mode position that the bucket
5 has an abrupt descent, because a portion of the hydraulic fluid filling the line
16a and the head-side pressure chambers 8a of the boom actuators 8 flows into the
accumulator 19 upon the connection of the accumulator 19 to the line 16a. The greater
the weight of the bucket 5, the greater is the drop of the bucket 5. Accordingly,
it is possible that the bucket 5 drops on the road in changing the working mode for
the running mode, when the height H is not sufficiently large. It is also possible
that the bucket 5 is caused to descent to the road surface by the intense vibrations
of the chassis 2 of the shovel loader during running.
[0040] The vibration suppressing device in the second embodiment is provided for such accidental
descent of the bucket 5. As best shown in Fig. 7, a normally-closed limit switch 128
is attached to the front frame 2a of the chassis 2 and is connected in series to the
mode changeover switch 24, and an actuating cam 129 is attached to the base end of
the boom 4. The actuator cam 129 opens the limit switch 128 when the inclination ϑ
of the boom 4 decreases below a predetermined minimum inclination ϑ₁, namely, when
the height H of the bucket 5 decreases below a predetermined minimum height H₀. The
electromagnetic operator 18a of the mode changeover valve 18 can be actuated for setting
the mode changeover valve 18 in the running-mode position only when both the mode
changeover switch 24 and the limit switch 128 are closed.
[0041] When the height H of the bucket 5 decreases below the limit height H₀ in changing
the working mode for the running mode or in the running mode, the limit switch 128
is opened to hold the mode changeover valve 18 in the working-mode position, and hence
the running mode cannot be established even if the mode changeover switch 24 is closed
or the running mode is cancelled while the shovel loader is operating in the running
mode to prevent the drop of the bucket 5 on the road in changing the working mode
for the running mode or in the running mode, so that the safe running of the shovel
loader is secured.
[0042] It is desirable to change the limit height H₀ for the bucket 5, hence the limit inclination
ϑ₀ for the booms 4, depending on the conditions of the road and the weight of the
load. Therefore, it is desirable that the position of the limit switch 128 or the
actuating cam 129 is adjustable.
[0043] Thus, since the mode changeover valve is set in the working-mode position to disconnect
the vibration suppressing device 20 from the line 16a in case the height of the bucket
5 decreases beyond the predetermined limit height in changing the working mode for
the running mode and while the shovel loader is running, the accidental drop of the
bucket 5 on the road is prevented.
[0044] In modifications, the restrictor 120 of the vibration suppressing device 20 may be
substituted by a slow-return valve consisting of a restrictor and a check valve; the
vibration suppressing device 20 may be provided with no restricting means and provided
with a pipe capable of causing pressure loss for interconnecting the accumulator 19
and the mode changeover valve 18; the limit switch 128 may be substituted by a magnetic
sensor or a photoelectric sensor; or the vibration suppressing device 20 may be connected
directly to the head-side pressure chambers 8a of the boom actuators 8.
Third Embodiment (Fig. 8)
[0045] A vibration suppressing device in a third embodiment according to the present invention
will be described hereinafter as applied to the same wheeled shovel loader as that
shown in Fig. 1, in which parts like or corresponding to those previously described
with reference to the foregoing embodiments will be denoted by the same reference
numerals and the description thereof will be omitted.
[0046] The vibration suppressing device in the third embodiment is substantially the same
as the foregoing embodiments in constitution and principle, except that a vibration
suppressing device 20 employed in the third embodiment comprises an accumulator 19
for suppressing vibrations, a mode changeover valve (two-port two-position valve)
18 provided in the branch line 17 connecting the accumulator 19 to the line 16a connected
to the head-side pressure chambers 8a of the boom actuators 8, and a pressure reducing
valve 121 connected to the branch line 17 in parallel to the mode changeover valve
18. The primary port of the pressure reducing valve 121 is connected through the branch
line 17 to the line 16a while the secondary port of the same is connected through
the branch line 17 to the accumulator 19. The pressure reducing valve 121 is set for
a set pressure equal to the holding pressure of the head-side pressure chambers 8a
of the boom actuators 8. The vibration suppressing device 20 may be disposed at any
suitable position on the chassis 2 of the shovel loader or on the boom actuator 8.
The operating principle and functions of the vibration suppressing device 20 are substantially
the same as those of the vibration suppressing device 20 of the foregoing embodiments,
except that the accumulator 19 of the third embodiment is connected always to the
line 16a through the pressure reducing valve 121.
[0047] In the working mode, the mode changeover switch 24 is thrown to the working-mode
position (OFF position) to set both the mode changeover valve 18 and the auxiliary
mode changeover valve 23 in the working-mode position (disconnecting position). In
this state, the accumulator 19 communicates with the head-side pressure chambers 8a
of the boom actuators 8 through the pressure reducing valve 121, the branch line 17
and the line 16a. Although the high-pressure hydraulic fluid is supplied to and discharged
from the boom actuators 8 and the bucket actuators 9 through the lines 16a, 16b, 15a
and 15b to swing the booms 4 in vertical directions and to tip the bucket 5 under
the control of the first directional control valve 13 and the second directional control
valve 14, which are operated by the operator, the high pressure is not applied to
the accumulator 19 because the pressure reducing valve 121 is set for the holding
pressure lower than the high pressure for operating the boom actuators 8 and the bucket
actuators 9, and hence the accumulator 9 will never be damaged. Furthermore, in the
working mode, since the vent line 22 is blocked by the auxiliary mode changeover valve
23, the high-pressure hydraulic fluid flowing through the line 16b connected to the
rod-side pressure chambers 8b of the boom actuators 8 is unable to be discharged directly
into the tank 10, and hence the high-pressure hydraulic fluid is supplied smoothly
into and discharged smoothly from the rod-side pressure chambers 8b of the boom actuators
8, so that the boom actuators 8 are controlled properly.
[0048] On the other hand, when the second directional control valve 14 is set in the neutral
position after the end of the work such as excavation to stop the boom actuators 8
by blocking the lines 16a and 16b connected to the boom actuators 8, the pressure
of the accumulator 19 is maintained at a pressure equal to the holding pressure of
the boom actuators 8. Accordingly, the booms 4 is not allowed to turn abruptly downward
and hence the bucket 5 does not have an abrupt descent when the mode changeover valve
18 is set in the running-mode position to connect the accumulator 19 to the head-side
pressure chambers 8a of the boom actuators 8 after raising the bucket 5 to the predetermined
safety height, and thereby the bucket 5 is held at the safety height during running.
Fourth Embodiment (Fig. 9)
[0049] A vibration suppressing device in a fourth embodiment according to the present invention
will be described hereinafter as applied to the same wheeled shovel loader as shown
in Fig. 1, in which parts like or corresponding to those described with reference
to the foregoing embodiments are denoted by the same reference numerals and the description
thereof will be omitted.
[0050] The vibration suppressing device in the fourth embodiment is substantially the same
as the vibration suppressing device in the third embodiment in constitution and functions,
except that the vibration suppressing device in the fourth embodiment employs a vibration
suppressing device 20 comprising an accumulator 19, a mode changeover valve (four-port
two-position valve) 18 provided in a branch line 17 connecting the accumulator to
the line 16a connected to the head-side pressure chambers 8a of the boom actuators
8, and a pressure reducing valve 121 having a primary port connected to one of the
outlet ports of the mode changeover valve 18 and a secondary port connected to the
accumulator 19.
[0051] When the mode changeover valve 18 is set in the working-mode position, the accumulator
19 communicates with the head-side pressure chambers 8a of the boom actuators 8 through
the pressure reducing valve 121 and the mode changeover valve 18. When the mode changeover
valve 18 is set in the running-mode position, the accumulator 19 communicates with
the head-side pressure chambers 8a of the boom actuators 8 directly through the mode
changeover valve 18. Thus, the pressure of the accumulator 19 is maintained always
at a pressure equal to the holding pressure to prevent the abrupt drop of the bucket
5 in changing the working mode for the running mode.
Fifth Embodiment (Fig. 10)
[0052] A vibration suppressing device in a fifth embodiment according to the present invention
will be described hereinafter as applied to the same wheeled shovel loader as shown
in Fig. 1, in which parts like or corresponding to those previously described with
reference to the foregoing embodiments are denoted by the same reference numerals
and the description thereof will be omitted.
[0053] The vibration suppressing device in the fifth embodiment is substantially the same
as the foregoing embodiments in constitution and functions, except that the vibration
suppressing device in the fifth embodiment employs a vibration suppressing device
20 comprising an accumulator 19, a mode changeover valve 18 (two-port two-position
valve) provided in a branch line 17 connecting the accumulator 19 to the line 16a
connected to the head-side pressure chambers 8a of the boom actuators 8, a pressure
reducing valve 121 connected to the branch line 17 in parallel to the mode changeover
valve 18, and a restrictor 131 provided in a line connecting the primary port of the
pressure reducing valve 121 to the branch line 17 and connected to the primary port
of the pressure reducing valve 121.
[0054] This vibration suppressing device 20 exerts, in addition to the effects of the foregoing
embodiments, an effect of suppressing the abrupt flow of the high-pressure hydraulic
fluid into the accumulator 19. Even if the pressure stored in the accumulator 19 has
dropped below the set pressure of the pressure reducing valve 121 and the pressure
of the hydraulic fluid supplied to the head-side pressure chambers 8a of the boom
actuators has increased beyond the set pressure of the pressure reducing valve 121
in the working mode, the restrictor 131 restricts the abrupt flow of the high-pressure
hydraulic fluid into the vibration suppressing device 20 and enables the pressure
of the accumulator 19 to increase gradually to the set pressure corresponding to the
holding pressure. Accordingly, the hydraulic fluid is never discharged abruptly from
the head-side pressure chambers 8a of the boom actuators 8, and thereby the sudden
downward swing of the booms 4 is prevented, which improves the safety of the shovel
loader.
Sixth Embodiment (Fig. 11)
[0055] A vibration suppressing device in a sixth embodiment according to the present invention
will be described hereinafter as applied to the same wheeled shovel loader as shown
in Fig. 1, in which parts like or corresponding to those previously described with
reference to the foregoing embodiments are denoted by the same reference numerals
and the description thereof will be omitted.
[0056] The vibration suppressing device in the sixth embodiment is substantially the same
as those in the fourth and fifth embodiments in constitution and functions, except
that this vibration suppressing device employs a vibration suppressing device 20 capable
of exerting, in combination, the respective effects of the vibration suppressing devices
20 of the fourth and fifth embodiments. This vibration suppressing device 20 comprises
an accumulator 19, a mode changeover valve 18, namely, a two-port two-position valve
the same as that employed in the vibration suppressing device 20 of the fourth embodiment,
provided in a branch line 17 connecting the accumulator 19 to the line 16a connected
to the head-side pressure chambers 8a of the boom actuators 8, a pressure reducing
valve 121 the same as those of the vibration suppressing devices 20 of the fourth
and fifth embodiments, and a restrictor 131 capable of the same function as that of
the restrictor 131 of the fifth embodiment.
[0057] Although the present invention has been described as applied to a wheeled shovel
loader, the present invention is not limited thereto in its application, but may be
applied to other wheeled construction equipments such as wheeled power shovels, truck
cranes, tractor dozers, and the like.
[0058] As is apparent from the foregoing description, according to the present invention,
the capacity and the gas pressure of the accumulator of the vibration suppressing
device is determined selectively so as to satisfy the conditions stated hereinbefore
for effectively suppressing the vibrations of the working device of the wheeled construction
equipment and for effectively preventing the working device of the wheeled construction
equipment from hitting the body or chassis of the wheeled construction equipment and
the road, so that the present invention ensures the safety running of the wheeled
construction equipment and remarkably improves the riding comfort of the wheeled construction
equipment.
[0059] Furthermore, the accumulator of the vibration suppressing device is protected from
damages from the high-pressure hydraulic fluid supplied to the actuators of the wheeled
construction equipment in the working mode, which improves the mechanical life of
the vibration suppressing device.
[0060] Still further, the vibration suppressing device of the present invention is simple
in construction, capable of being manufactured at a reduced cost, and is capable of
simply being incorporated into the existing hydraulic circuit of a wheeled construction
equipment.
[0061] Moreover, the vibration suppressing device is capable of inhibiting the abrupt drop
of the working device attributable to the abrupt flow of the hydraulic fluid from
the load bearing pressure chambers of the actuators into the accumulator of the vibration
suppressing device in changing the working mode for the running mode, which further
improves the safety of the wheeled construction equipment.
[0062] Although the invention has been described in its preferred forms with a certain degree
of particularity, it is obvious to those skilled in the art that many variations and
changes are possible therein. It is therefore to be understood that the present invention
may be applied otherwise than specifically described herein without departing from
the scope and spirit thereof.
[0063] A vibration suppressing device for a wheeled construction equipment having a wheeled
chassis, a working device operatively supported on the wheeled chassis, and a hydraulic
circuit including hydraulic actuators for operating the working device for up-and-down
motion. The vibration suppressing device comprises an accumulator filled with a pressurized
gas for suppressing vibrations, and a mode changeover valve for connecting the accumulator
to the load bearing pressure chambers of the hydraulic actuators in a running mode
in which the wheeled construction equipment operates for running, and for disconnecting
the accumulator from the load bearing pressure chambers of the hydraulic actuators
in a working mode in which the wheeled construction equipment operates for work. When
the working device is held at a height in the range of zero to a minimum limit height
from the road, the vibration suppressing device meets conditions: P
G x V
An < P
H x V
Fn and P
G ≦ P
H, where P
G is the pressure of the gas initially sealed in the accumulator, V
A is the capacity of the accumulator, P
H is static holding pressure maintained in the load bearing pressure chambers of the
hydraulic actuators in the running mode, V
F is volume variation in the load bearing pressure chambers of the hydraulic actuators,
and n is a coefficient of adiabatic change.