[0001] The present invention relates to the suspension assembly of the motor-compressors
units within the tub of a sealed refrigerator compressor.
BACKGROUND OF THE INVENTION
[0002] As it is already known, the assembly of the motor-compressor units within the tub
of a sealed compressor shows always the problem of damping the unavoidable vibrations
that occur during operation of the compressor owing to the special assembly of the
plungers.
[0003] Several solutions have been devised to obviate this drawback, consisting in spring
hanging the motor-compressor unit, such that the above vibrations are absorbed by
this elastic assembly and cannot be transmitted to the tub walls and cause shocks
between the metal parts of the assembly and the corresponding noises.
[0004] Most of the adopted solutions are based upon inserting sets of helical springs between
the tub and the motor-compressor unit, secured at one end on the compressor body,
and at the opposite end to the tub or to supports provided in view of facilitating
the assembly of the motor-compressor unit within the said tub.
[0005] Thus, the US patent specification N
º 3 089 639 (Tecumseh) and the Spanish patent specifications 304 450 (Thomson), 405
551, 405 603 and 405 809 (Danfoss), describe several embodiments of this kind of assembly
based on the use of helical springs in a suitable number which are locked at their
ends in corresponding holes of the body of the motor stator and holes of the seats
or supports provided on the inner walls of the tub enclosing the unit. The holes of
the stator body and the tub supports are formed with inner surfaces mating with the
outer surface of the spring ends so that a forced screw thread engagement is obtained.
[0006] In either case, it has been ascertained that the spring engaged with the tub supports,
always suffer from a mobility originating, under the vibration of the motor-compressor
unit during operation, small movements of the spring turns, which are the source of
the noises referred to above. This is worsened by the fact that the holes of the supports
joined to the tub have their mouth usually flared or rounded off to make the introduction
of the spring easier, and as the spring enters the hole in a forced and slightly slanted
position, the vibration of the ensemble causes a escape and reinsertion of the last
turn of the spring engaged on the hole, with the resulting tapping and|or beating
which are the origin of the ensuing noise.
[0007] Another solution adopted for avoiding such tapping or beating between the spring
and its support, is that disclosed in the US specification N
º 3 849 028 (Sanyo), in which the tapped hole of the tub supports is substituted by
a fork shaped terminal in which the spring end is engaged by making the said fork
to penetrate between two end spring turns. It will be understood that this solution
is subject to a very low affidability in view of the constant vibration which the
ensemble of the coupling is subject to.
[0008] From French document FR-A. 2 145 999, granted on 29 January 1973 to ROBERT BOSCH
HAUSGERÄTE G.M.B.H., a motor-compressor unit is known, particularly for a small refrigerating
machine, which is suspended from a capsule through several helical springs attached
at one end in a screwed run and at the other end attached to the upper part of a support.
This support is attached by one of its legs to the inside surface of the capsule,
while its other free leg penetrates slightly horizontally into the inside of said
capsule. In the free leg of the support a circular cavity is provided whose diameter
corresponds approximately to the inside diameter of the helical spring. The marginal
area of the cavity is stamped in a run corresponding to the diameter of the said spring
so as to form a helical surface.
[0009] U.S. document US-A-2 145 419 granted on 31 January 1939 to A.E. HOPKINS reveals a
spring anchor adapted to various parts of different machines. The attachment of this
spring, adapted to avoid unintentional inverse movement, is performed through a stop
which can be in the form of a projection above the surface of the plate to which it
is attached.
[0010] In both cases, the spring is hold in place by friction.
[0011] Finally, in some cases recourse has been had to insert between the spring and its
support a layer of adhesive or metallic cement with the purpose of ensuring the immobilization.
DESCRIPTION OF THE INVENTION
[0012] The invention is intended to solve all of the above indicated problems and reach
a thoroughly stable and silent assembly, based on the technique of suspension through
helical springs as above explained. More specifically, the invention relates to the
engagement of the springs on the supports of the tub inner walls, with a view of avoiding
the beating or tapping between the elements and, furthermore, with the advantage that
the machining of the supports is extremely simplified and may be performed by means
of simple stamping, pressing and|or punching operations.
[0013] To this end, in a motor-compressor suspension for sealed refrigerator compressors
of the kind in which the motor-compressor unit is joined through helical springs to
a support secured to the walls of the compressor tub, the springs being screw thread
locked at one end to a tapped hole of the compressor body, and at their other end
in a tapped hole of the support, according to the invention the support hole is formed
by means of a deformation of the borders of this latter such that it assumes a closed
helical profile of a single screw thread pitch the ends of which are located at different
levels, mutually close and joined by a short longitudinal run, whereas a protruding
stop is formed in the support, as well by deformation of its material, against which
the outwards bent end of the spring will impinge to limit the penetration of the spring
end into the support.
[0014] The spring penetration stop may be obtained through very diverse manners, for example
by embossing a tenon to protrude from the upper face of the support, by punching and
rising a fin of the support material, or by a protruding deformation of the run joining
the two ends of the helical pitch defined by the edges of the support opening.
[0015] With the purpose of enhancing the immobilization of the spring turns, according to
the invention, the borders of the support opening in which the said turns are screw
thread engaged, can be formed with a profile of several shapes such as inclined surfaces,
preferably symmetric, straight or curvilinear, upon which the spring turns will perfectly
seat from both support sides.
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The enclosed drawing show a practical embodiment of the invention by way of an example.
In the said drawings:
Figure 1 is a view in half section of a sealed compressor unit for a refrigerator,
showing the suspension system according to the invention;
Figure 2 shows a perspective exploded view of the elements making up the suspension;
Figure 3 is a detail in section of the stop for limiting the spring introduction;
Figure 4 corresponds to an elevational front view of the support piece which is to
be engaged to the tub walls of the compressor;
Figure 5 is a side elevational and sectional view of the same piece of the previous
Figure;
Figure 6 is a plan view from the uderside of the same support piece;
Figure 7 is a side elevational view showing the engagement of the spring in the support
piece;
Figures 8 and 9 show at a greater scale, respective sectors of the engagement and
stop zone of the spring in feasible embodiments;
Figures 10, 11 and 12 are details in section of the spring engagement sector, showing
several embodiments of the insertion stop of the same, and
Figures 13, 14 and 15 are views similar to those of Figures 4, 5 and 6 for a possible
alternative embodiment of the support.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0017] The suspension shown in the drawings is of the type in which a spring R is screw
thread engaged by one its ends in the opening A, tapped or formed to mate the outer
surface of the spring end, of a support S which is fitted on the inside of the walls
of the tub C of a moto-compressor unit, whereas its opposite end is engaged in an
orifice O formed in the body of the unit stator E such that it conforms as well to
the spring end outer surface.
[0018] According to the invention, the opening A of the metal plate support S in which the
wires of the helical spring R are to be screw thread engaged, is formed by giving
to it a helical profile extending over a single pitch or turn 1. To this end the border
of said opening is deformed, with no cutting of the support metal plate, such that
it assumes a progressive circumferential inclined surface between two opposite points
2,3 of its periphery, close with one another though mutually spaced apart in the axial
direction of the opening and joined by a short intermediate plate material run 3a
(see Fig. 4 and 5).
[0019] The border 1 of the opening A is advantageously beveled or tapered on at least one
edge, either in an inclined surface, as seen in Figures 5 and 8, or in arcuate or
merely stepped shape as shown, respectively in solid and dotted lines in Figure 9,
with the purpose of facilitating the entrance of the turns of the spring R.
[0020] As shown in Figures 2 to 9, a tenon 4 is stamped from the material of the support
S to protrude from the upper face of this latter at a short distance of the edge of
opening A, against which the outwards bent end 5 of the spring R will impinge when
the spring is inserted in the opening, to limit the insertion length of the spring
end engaged in the opening A of the support S. However, the stop in question can also
be formed by merely rising a vertical fin 6 (Fig. 10), an inclined fin 7 (Fig. 11),
or under a deep deformation of the material run 3a joining the two ends 2,3 of the
helical pitch 1 of the opening A, thus forming in the same a protruding angle 3b (Fig.
12).
[0021] The deformation of the walls of the opening A can be effected such that the helical
pitch formed by the edges of said opening are terminated at its front part (Fig. 1
and 14) or, with just the same result, at its rear part, as shown in the embodiment
depicted in Figures 13 to 15.
[0022] In the same way, the support S, as already known in the known embodiments, may form
an independent piece which is removably engaged on a shoulder and fixed to the wall
inner surface of the tub C, or made of a single piece directly joined to the tub walls
in a fast manner.
[0023] In either of the represented cases, the obtained advantage resides on the fact that
the spring wires are firmly retained in the helical pitch 1 of the opening A, with
no risk that the normal vibration caused by the to and fro motion of the compressor
piston can escape, thus preventing any kind of beating or tapping.
[0024] Another advantage resides on the fact of the formation of the support S, either fast
or removable as regards the compressor tub C, because it can be obtained by means
of simple stamping and pressing operations with no additional machining, such that
the manufacture costs are significantly diminished.
1. Motor-compressor suspensions for sealed refrigerator compressors, of the kind in which
the motor-compressor unit is joined through helical springs (R) to a support (S) arranged
either fast or removable to the walls of the unit tub (C) the spring (R) being screw
thread locked at one end to a tapped hole (O) of the compressor body (E), and at their
other end in a tapped hole of the support (S), whereby the opening (A) of the support
(S) is formed by a deformation of the border of the opening (A), characterised in
that this border (1) assumes a closed helical profile of a single screw thread pitch
the ends (2,3) of which are mutually close spaced apart in the axial direction of
the opening (A), and joined by a short material run (3a), that a protruding stop (4)
is formed on the support (S), by deformation of the support material as well, against
which the outwards bent end (5) of the spring (R) will impinge to limit the penetration
length of the suspension spring (R) into the support (S).
2. Suspension according to the claim 1, characterized in that the stop for limiting the
penetration length of the spring (R) is formed by embossing a tenon (4) to protrude
from the upper face of the support (S).
3. Suspension according to claim 1, characterized in that the stop for limiting the penetration
length of the spring (R) is formed by punching and rising a fin (6) of the support
material.
4. Suspension according to claim 1, characterized in that the atop for limiting the penetration
length of the spring (R) is formed by a protruding deformation (3b) of the material
run (3a) joining the two ends (2,3) of the helical pitch defined by the edge (1) of
the support opening (A).
5. Suspension according to claims 1 to 4, characterized in that at least one of the edges
of the opening (A) for the suspension spring (R) in the support (S), is arranged in
an inclined surface, either straight or arcuate, to enhance displacement and seating
of the spring turns.
1. Motor-Kompressor-Aufhängungen für gekapselte Kühlgeräte-Kompressoren der Bauart, bei
der die Motor-Kompressor-Baugruppe durch Schraubenfedern (R) mit einer Stütze (S)
verbunden ist, welche entweder fest oder lösbar mit den Wänden des Gehäuses (C) der
Baugruppe verbunden ist, wobei die Feder (R) an einem Ende in ein Gewindeloch (O)
des Kompressorkörpers (E), und an ihrem anderen Ende in ein mit Gewinde versehenes
Loch der Stütze (S) eingeschraubt ist, wobei das Loch (A) mit einer Verformung des
Lochrandes versehen ist, dadurch gekennzeichnet, daß dieser Rand (1) ein geschlossenes
Schraubenprofil in Form eines einzelnen Schraubgewindeganges aufweist, dessen einander
eng benachbarte Enden (2, 3) in axialer Richtung der Öffnung (A) voneinander beabstandet
sind und miteinander durch eine kurze Materialbahn (3a) verbunden sind, daß an der
Stütze (S) ein vorspringender Anschlag (4) ebenfalls durch Verformung des Materials
der Stütze ausgebildet ist, gegen welchen das auswärts gebogene Ende (5) der Feder
(3) stößt, um die Eindringlänge der Aufhängungsfeder (R) in die Stütze (S) zu begrenzen.
2. Aufhängung nach Anspruch 1, dadurch gekennzeichnet, daß der Anschlag zur Begrenzung
der Eindringlänge der Feder (R) durch Ausprägen eines Zapfens (4) gebildet ist, der
über die obere Stirnfläche der Stütze (S) hinausragt.
3. Aufhängung nach Anspruch 1, dadurch gekennzeichnet, daß der Anschlag zum Begrenzen
der Eindringlänge der Feder (R) durch Ausstanzen und Hochstellen eines Lappens (6)
des Materials der Stütze gebildet ist.
4. Aufhängung nach Anspruch 1, dadurch gekennzeichnet, daß der Anschlag zum Begrenzen
der Eindringlänge der Feder (R) von einer vorspringenden Verformung (3b) der Materialbahn
(3a) gebildet ist, welche die beiden Enden (2, 3) des Schraubgewindeganges verbindet,
der vom Rand (1) der Öffnung (A) in der Stütze definiert ist.
5. Aufhängung nach den Ansprüchen 1 bis 4, dadurch gekennzeichnet, daß mindestens einer
der Ränder der Öffnung (A) für die Aufhängungsfeder (R) in der Stütze (S) in einer
entweder geraden oder bogenförmigen geneigten Fläche angeordnet ist, um das Einbringen
und Festsetzen der Federwindungen zu fördern.
1. Suspension de moteur-compresseur pour des compresseurs étanches de réfrigérateurs,
du type dans lequel le bloc moteur-compresseur est relié par l'intermédiaire de ressorts
hélicoïdaux (R) à un support (S) disposé de façon soit fixe, soit amovible, sur les
parois de la caisse (C) du bloc, le ressort (R) étant bloqué par vissage à une de
ses extrémités à un trou taraudé (O) du corps (E) du compresseur et, à son autre extrémité,
dans un trou taraudé du support (S), l'ouverture (A) du support (S) étant obtenue
par une déformation de la partie de bord de l'ouverture (A), caractérisée en ce que
cette partie de bord (1) prend un profil hélicoïdal fermé d'un seul filet de filetage
dont les extrémités (2, 3) sont faiblement espacées l'une de l'autre dans la direction
axiale de l'ouverture (A), et reliées par une courte longueur de matière (3a), en
ce qu'une butée saillante (4) est formée sur le support (S), par déformation de la
matière du support également, contre laquelle vient buter l'extrémité (5), coudée
vers l'extérieur du ressort (4) pour limiter la longueur de pénétration du ressort
(R) de la suspension dans le support (S).
2. Suspension selon la revendication 1, caractérisée en ce que la butée servant à limiter
la longueur de pénétration du ressort (R) est réalisée par emboutissage d'un tenon
(4) de manière qu'il fasse saillie de la face supérieure du support (S).
3. Suspension selon la revendication 1, caractérisée en ce que la butée servant à limiter
la longueur de pénétration du ressort (R) est formée par poinçonnage et rehaussement
d'une nervure (6) de la matière du support.
4. Suspension selon la revendication 1, caractérisée en ce que la butée servant à limiter
la longueur de pénétration du ressort (R) est formée par une déformation (3b) en saillie
de la longueur (3a) de matière reliée aux deux extrémités (2, 3) du filet hélicoïdal
défini par le bord (1) de l'ouverture (A) de support.
5. Suspension selon les revendications 1 à 4, caractérisée en ce qu'au moins un des bords
de l'ouverture (A) pour le ressort (R) de suspension dans le support (S), se trouve
dans une surface inclinée, soit rectiligne soit curviligne, pour augmenter la pénétration
et l'assise des spires du ressort.