[0001] This invention relates to an improved three-plate slide gate for a tundish.
[0002] In casting systems for molten metals, slide gates are known for application to the
tundish in order to control the molten metal jet running into the ingot mould. Slide
gates comprising three superposed plates are particularly known, in which the two
outer plates are fixed and each provided with a hole coaxial to that of the other
plate, whereas the intermediate plate, also provided with a hole, is mobile longitudinally
between the two fixed plates to enable its hole to be aligned with the holes of these
latter and thus establish continuity of passage for the molten metal towards the ingot
mould.
[0003] A considerable problem of known slide gates derives from the opposing requirements
of on the one hand the need for the intermediate plate to be slidable relative to
the outer plates; and on the other hand the need for a seals to exist between the
plates which is sufficient to prevent air infiltration through the plates and into
the steel discharge channel. In this respect, air or rather the oxygen contained in
it burns the carbon with which the plates have been treated to increase their mechanical
strength and their resistance to chemical attack by the steel, so causing the steel
to undergo reox- idation and quality decrease, thus nullifying all attempts to conduct
the casting operation out of contact with air.
[0004] In the case of three-plate slide gates the drawback is accentuated in that there
are two possible entry paths for air drawn in by the venturi effect of the molten
metal passing through the discharge channel, these being along the interfaces between
the plates.
[0005] In order to obviate or at least reduce this drawback it has been proposed to apply
by means of springs a mutual compression force between the two plates which tends
to keep them as close together as possible, preventing the formation of gaps and air
infiltration through them. This remedy has however proved unsatisfactory because of
the practical difficulty of obtaining sufficient adherence between the plates, as
they tend to curve under the effect of the springs, to consequently give rise to the
formation of said undesirable gaps.
[0006] The main object of the invention is to reduce this drawback by providing a three-plate
slide gate, particularly for a tundish, in which a substantial seal is provided between
the adjacent plates. In addition, in known slide gates it is very difficult for the
mobile plate to move relative to the fixed plates under conditions of perfect mutual
translation. In this respect, undesirable stresses arise leading to abnormal movementes
having componentes at an angle to the longitudinal slide plane of the mobile plate.
[0007] These abnormal movementes, allowed by the yieldability of the springs, again result
in gap formation between the plates, with further risk of air infiltration into the
casting channel. In particular, so- called steel seepage can occur, due to the molten
metal penetrating into the gaps between the plates caused by their non-mating condition,
and solidifying to produce small wedges which during subsequent movement increase
these gaps so that the phenomenon automatically worsens until unacceptable.
[0008] A further object of the invention is to obviate or at least reduce this drawback,
at least when the degree of wear between the plates is still small:
[0009] A further drawback of known slide gates is that as a result of all these stresses,
deformations and expansions to which the plates are subjected, a longitudinal crack
often forms on the mobile plate, beginning at the casting hole and extending along
the centre axis of the plate.
[0010] This crack also becomes a repository for molten steel, which then solifieds and under
the effect of the movement of the plate and the thermal stresses to which it is subjected
increases the phenomenon until the plate is made unserviceable.
[0011] A further object of the invention is to also obviate this drawback.
[0012] All these and further objects which will be apparent from the description given hereinafter
are attained according to the invention by an improved three-plate slide gate, particularly
for a tundish, of the type comprising two fixed plates rigid with the tundish and
provided with a coaxial hole, and, interposed therebetween, a mobile plate provided
with a hole and supported by a frame driven in such a manner as to cause said plate
to slide longitudinally between a position in which its hole is aligned with those
of the two fixed plates and a position of non-alignment, and a plurality of springs
acting in the sense of urging the lower fixed plate against the upper fixed plate
to provide sealed contact between the corresponding surfaces of the fixed plates and
mobile plate substantially for any position of this latter, characterised in that
the springs are transversely fixed with respect to the tundish and have their lines
of action lying within the longitudinal dimensions of the mobile plate for any position
of this latter.
[0013] The presente invention will be more apparent from the description of a preferred
embodiment thereof given hereinafter with reference to the accompanying in which:
Figure 1 is a vertical section on the line I-I of Figure 2 through a slide gate according
to the invention; and
Figure 2 is a view from below on the line II-II of Figure 1.
[0014] As can be seen from the figures the slide gate according to the invention is of conventional
three-plate type, of which the two outer plates are fixed to the tundish 3 while the
intermediate plate 4 is mobile tangentially to these.
[0015] Specifically, the upper fixed plate 1 is directly secured to the outer metal container
of the tundish 3, whereas the lower fixed plate 2 is secured to a structure 5, itself
fixed to said tundish 3.
[0016] Both the fixed plates 1,2 are provided with a passage hole 6,6 for the molten metal,
the two being equal and coaxial.
[0017] The mobile plate 4 is mounted sustantially as an exact fit in a perimetral frame
7 secured to the drive and guide members (not shown) for tangentially moving said
mobile plate relative to the adjacent fixed plates 1,2.
[0018] The mobile plate 4 is also provided with a casting hole 8, the movements of this
mobile plate being such that when in one of its two end positions the hole 8 is coaxial
to the holes 6,6' of the fixed plate 1,2, whereas when in the other end position the
hole of the mobile plate faces portions of the fixed plates not comprising the relative
hole.
[0019] Between the steel frame 7 of the mobile plate 4 and the mobile plate itself, which
is of refractory material with both surfaces carbon treated, there are interposed
a plurality of grub screws 9, the purposed of which is to exert on the plate a series
of forces of "centripetal" type, in particular at the casting hole 8.
[0020] To the structure 5 supporting the lower fixed plate 2 there are applied a plurality
of screws 10 acting on the lower surface of said plate for the purpose of pressing
it against the facing upper fixed plate 1 to keep the sandwich formed by the three
plates of the slide gate compressed vertically.
[0021] To said structure 5 there are also applied a plurality of springs 11 of vertical
axis, again for the purpose of transversely compressing the sandwich formed by the
three plates to compensate any slack which forms during use.
[0022] The springs 11 are disposed about the casting hole 6 at a distance therefrom such
that, taking into account the longitudinal dimensions of the mobile plate 4, their
line of action falls within the longitudinal dimensions of said mobile plate for any
position thereof.
[0023] The operation of the slide gate according to the invention is as follows.
[0024] When the mobile plate 4 has been mounted on its frame 7, the grub screws 9 are tightened
to keep the plate "compacted", for the dual purpose of reducing the risk of crack
formation and of slowing the rate of propagation of any which may have formed.
[0025] After the mobile plate 4 together with its frame 7 have been mounted in the slide
gate between the two fixed plates 1,2 and its frame has been connected to the relative
drive members, the screws 10 are tightened to "compact" the three plates 1,2,4 transversely
together to ensure mutual sealing and prevent any not perfectly tangential movements
of the mobile plate 4 causing the various plates to separate because of the inevitable
yielding of the springs 11.
[0026] The purpose of the springs 11 is to take up any slack between the plates 1,2,4, their
action extending over all three plates about the casting holes 6,6 8 and therefore
helping to provide an effective seal, even in the case of possible plate deformation.
[0027] Essentially, the combined effect of the springs 11 and screws 10 ensures an effective
seal between the plates for any relative position thereof, this on the one hand preventing
carburization of their mutually contactiong surfaces and on the other hand preventing
the entry of air drawn in from the outside with consequent oxidation of the jet of
molten metal.
1. An improved three-plate slide gate, particularly for a tundish, of the type comprising
two fixed plates (1,2) rigid with the tundish (3) and provided with a coaxial hole,
and, interposed therebetween, a mobile plate (4) provided with a hole and supported
by a frame (7) driven in such a manner as to cause said plate to slide longitudinally
between a position in which its hole is aligned with those of the two fixed plates
and a position of non-alignment, and a plurality of springs (11) acting in the sense
of urging the lower fixed plate against the upper fixed plate to provide sealed contact
between the corresponding surfaces of the fixed plates and mobile plate substantially
for any position of this latter, characterised in that the springs (11) are transversely
fixed with respect to the tundish and have their lines of action lying within the
longitudinal dimensions of the mobile plate (4) for any position of this latter.
2. A slide gate as claimed in claim 1, characterised by comprising a plurality of
screws (10) with their axis substantially parallel to the axis of said springs (11)
and acting against the outer surface of the lower fixed plate (2) to prevent it separating
from the upper fixed plate (1), said screws being closer that said springs to the
casting hole.
3. A slide gate as claimed in claim 1, characterised in that the frame (7) of the
mobile plate (4) comprises a plurality of screws (9) acting on the edge of said plate
orthogonally to the screws (10) to compress it in a transverse direction.
4. A slide gate as claimed in claim 1, characterised in that the springs (11) are
disposed about the casting hole (6') of the lower fixed plate (2) along a substantially
circular line.
5. A slide gate as claimed in claim 2, characterised in that two screws (9) situated
on opposite sides of the casting hole (8) are applied to each longitudinal side of
the support frame (7) for the mobile gate (4).
6. A slide gate as claimed in claim 3, characterised in that the screws (10) are applied
to a support structure (5) for the two fixed plates (1,2) which is itself fixed to
the tundish (3).