Field of the Invention
[0001] The invention relates to the area of electric gas cleaning, and more specifically.to
pulse voltage supplies for electrostatic precipitators.
Prior Art
[0002] Widely known in the art is a pulse voltage supply for electrostatic precipitators
(K.Porle et al.
[0003] International Conference on Electrostatic Precipitation, No. 12-15, 1984, Kyoto,
Japan, p.7?), comprising a thyristor controller connected to a sine voltage supply,
a step-up transformer, the primary whereof is connected to the thyristor controller,
with a voltage sensor connected to the corona-forming and precipitating electrodes.
The output of the voltage sensor is connected to the input of a control unit, the
outputs whereof are connected to the thyristor gates in the thyristor controller.
The secondary of the step-up transformer drives a bridge rectifier, the output whereof
is loaded onto a capacitor, the first lead whereof is connected to the precipitator's
corona-forming electrode via connected in series electronic key and first choke, with
the electronic key shunted by connected in series gate of opposite polarity and second
choke. The second lead of the capacitor is connected to the precipitating electrode.
The outputs of a pulse generator are connected to the heavy-duty terminal and to the
control input of the electronic key.
[0004] The repetition rate of pulses from the generator connected to the heavy-duty terminal
and to the control input of the electronic key is preset for each gas cleaning process
individually, depending on the properties of the dust being precepitated. The pulse
supply further comprises a resistor with the first lead thereof connected to the output
of the bridge rectifier and with the second lead thereof connected to a lead of the
first choke connected to the electronic key.
[0005] At an enabled electronic key the voltage across the precipitator electrodes is approximately
equal to the voltage of corona discharge initiation.
[0006] The capacitor connected across the bridge rectifier output is charged to a voltage,
the magnitude whereof is set by the thyristor controller, which receives a signal,
as specified by the precipitator process, from the output of the control unit. Enabling
the electronic key initiates an oscillatory process in the capacitor precipitator-choke
network, wherein the time dependence of the voltage across the precipitator electrodes
is determined by the precipitator and choke electric parameters, so that this voltage
exceeds the voltage across the capacitor. As a result, a.bell-shaped pulse is developed
across the precipitator. After the electronic key is disabled the voltage across the
electrodes drops off to the corona voltage. This bell-shaped waveform of the supply
voltage eliminates corona backfiring, liable to be generated when precipitating dust
of a specific electric conductivity over 10
10 0hm·m (high-resistance dust). However, a pulse supply voltage reduces the mean voltage
drop across the precipitator electrodes.
[0007] As is known, the efficiency of precipitation is determined by the mean voltage across
the precipitator, and therefore a lower mean voltage reduces the efficiency of dust
precipitation and the efficiency of dust gathering by the precipitating electrodes.
When cleaning gases of high-resistance dust, the main mechanism reducing the efficiency
of charging and precipitating the dust particles is corona backfire at the precipitating
electrode. A pulsed supply waveform allows elimination of corona backfire and thus
makes it possible to intensify the process of dust particles charging and precipitation
on the precipitation electrode.
[0008] When cleaning gases from dust with a specific electric resistivity below 10
9 0hms·m (medium-resistance dust) a low mean voltage across the precipitator electrodes
due to bell-shaped pulse waveforms leads to a low velocity of charged particle drift
to the precipitating electrodes, this resulting in a lower cleaning efficiency of
the precipitator, despite the particles acquiring a higher charge due to pulse power
supply.
Disclosure of the Invention
[0009] This invention is to provide a pulse voltage supply for electrostatic precipitators,
the design configuration whereof, by increasing the mean voltage, would improve the
efficiency of gas cleaning in electrostatic precipitators.
[0010] This is achieved by that in the pulse voltage supply for electrostatic precipitators,
comprising a step-up transformer with the primary thereof connected to a sine voltage
supply via a hhyristor controller, a control unit with the outputs thereof connected
to the thyristor gates in the thyristor controller, a precipitator parameters sensor
with the inputs thereof connected to the corona-forming and precipitating electrodes
of the electrostatic precipitator and with the output thereof connected to the input
of the control unit, a bridge rectifier with the inputs thereof connected to the secondary
of the step-up transformer and with the first and second outputs thereof electrically
connected to the corona-forming and precipitating electrodes., a capacitor with the
first lead thereof connected via connected in series choke and electronic key shunted
by an opposite connected gate to the corona-forming electrode of the electrostatic
precipitator and with the second lead thereof connected to the precipitating electrode
of the electrostatic precipitator, a pulse generator with the outputs thereof connected
to a heavy-duty contact terminal and to the control input of the electronic key, according
to the invention the outputs-of the bridge rectifier are directly connected to the
corona-forming and precipitating electrodes of the electrostatic precipitator.
[0011] The use of this invention allows improvement of gas cleaning efficiency from dust
with a specific resistivity below
10
9 obm.m (medium-resistance dust) by increasing the mean voltage across the electrostatic
precipitator electrodes, while applying a pulse voltage to these electrodes.
Brief Description of the Accompanying Drawings
[0012] The invention will now be described in greater detail, with reference to specific
embodiments thereof and to the accompanying drawings, wherein:
Fig. 1 shows the block diagram of the pulse voltage supply for electrostatic precipitators,
according to the invention;
Fig. 2a shows a plot of the voltage at the output of the sine voltage supply as a
function of time;
Fig. 2b shows the voltage across the electrodes of the electrostatic precipitator
as a function of time;
Fig. 2c shows a plot of the output voltage of the control unit as a function of time;
- Fig. 2d shows a plot of the output voltage of the pulse generator as a function of
time.
Preferred embodiment
[0013] The pulse voltage supply for electrostatic precipitators comprises thyristor controller
1 (Fig. 1) designed with two thyristors 2,3 in parallel-opposition connection. Thyristor
controller 1 is connected to the first terminal of primary 4 of step-up transformer
5. Primary 4 of step-up transformer 4 has its first terminal connected to a sine voltage
supply (not shown in the Figure) via thyristor controller 1 and its second terminal
directly connected to this sine voltage supply. Secondary 6 of step-up transformer
5 is connected to the inputs of bridge rectifier 7 comprising diodes 8,9,10,11. The
first output (negative terminal) of bridge rectifier 7 is connected directly to corona-forming
electrode
14 of electrostatic precipitator 13, with precipitating electrode 14 thereof connected
to common bus 15. The second output (positive terminal) of bridge rectifier 7 is connected
to common bus 15. The pulse voltage supply further comprises control unit 16 of generally
known design (T.M. A.Aliev. "Agregati pitaniya elektrofiltrov" (Electrostatic Precipitator
Power Supplies), Moscow, Energoizdat Publishers, 1981, pp. 53-60. In Russian). The
output of control unit 16 is connected to gates 17 of thyristors 2,3 in thyristor
controller 1. The pulse voltage supply yet further comprises capacitor
18 with the first lead thereof connected via a network of connected in series first
choke 19 and electronic key 20 to corona-forming electrode 12 of electrostatic precipitator
13, with electronic key 20 shunted by connected in opposition to it gate 21 and second
choke 22. The second lead of capacitor 18 is connected to common bus 15.
[0014] The outputs of pulse generator 25 are connected to the terminal of heavy-duty contact
23 and to control input 24 of electronic key
19. The repetition rate of pulse generator 25 is preset individually for each dust precipitation
process, according to the properties of the dust being precipitated. The pulse repetition
rate remains approximately constant during the entire process.
[0015] The pulse voltage supply comprises voltage sensor 26 serving as a sensor of the electric
parameters of the electrostatic precipitator and designed as a voltage divider with
resistors 27, 28 connected in parallel to electrostatic precipitator 13. The first
lead of voltage sensor 26 is connected to corona-forming electrode
12 of electrostatic precipitator 13, the second lead is connected to common bus 15,
with sensor 26 output connected to the input of control unit 16.
[0016] The pulse voltage supply for electrostatic precipitators functions as follows.
[0017] Voltage U1 (Fig. 2a) from a sine voltage supply (not shown) is applied to primary
4 (Fig, 1) of step-up transformer 5 via thyristor controller 1. The voltage from the
terminals of secondary 6 of step-up transformer 5 is applied to the input of bridge
rectifier 7, the output voltage whereof features an amplitude and frequency determined
by the properties (specific resistivity) of the dust being precipitated by electrodes
12 and 14 of electrostatic precipitator 13. The output signal of voltage sensor 26
carries data on processes taking place in electrostatic precipitator 13, such as corona
discharge in the precipitator, dust particle charging and drift to the precipitating
electrode, precipitation of dust particles on this latter, to the input of control
unit
16.
[0018] Voltage pulses U
i1 (Fig. 2c) from the output of control unit 16 are applied to the gates in thyristor
controller 1, with the algorithm of the pulse sequence dependent on the processes
taking place in electrostatic precipitator 13 (Fig. 1) and determining the firing
angle of thyristors 2,3 in thyristor controller 1. As a result, firing thyristors
2,3 of thyristor. controller 1 at the moment of time to, voltage U
1 (Fig. 2a) transformed by step-up transformer 5 (Fig. 1) and rectified by bridge rectifier
7 charges the equivalent capacitance between the corona-formirg electrode 12 and precipitating
electrode 14 of electrostatic precipitator 13. At a disabled electronic key 20, voltage
U
2 (Fig. 2b) across electrodes 12,
14 of electrostatic precipitator 13 (Fig. 1) features a pulsed rectified waveform with
the ripple frequency and voltage amplitude (Fig. 2b) equal to twice the frequency
of the sine voltage U
1 (Fig. 2a) and approximately 1.45 ripple amplitude (Fig. 2b).
[0019] Voltage U
2 (Fig. 2b) is maintained at a level, corresponding to breakdown of the interelectrode
gap in electrostatic precipitator 13 by the signal arriving from the output of control
unit 16 (Fig. 1). Capacitor 18 is charged via gate 21 to a voltage of U
1 magnitude (Fig. 2a) simultaneously with charging the interelectrode capacitance of
electrostatic precipitator 13.
[0020] With enabled electronic key 20 (Fig.
1), voltage pulses U
i2 (Fig. 2d) arriving at the moment time t
1 from the output of pulse generator 25 (Fig. 1) at the terminal of heavy-duty contact
23 and at control input 24 of electronic key 20 establish an oscillatory process in
the network capacitor 18 - electrodes 12, 14 of electrostatic precipitator 13, this
causing voltage pulses U
1 with durations of dozens and hundreds of microseconds to be superimposed ontojpulsed
rectified voltage U
2, and applied across electrodes 12, 14 of electrostatic precipitator 13.
[0021] Due to corona-forming and precipitating electrodes 12,
1.4 (Fig.
1) of electrostatic precipitator 13 being directly connected to the outputs of bridge
rectifier 7, the mean value of voltage U (Fig. 2b) applied to electrodes
12,
14 of electrostatic precipitator 13 is increased by an increased amplitude U (Fig.
2b) of the voltage. This leads both to an increased charge of dust particles by voltage
pulses U
i and to a higher velocity of dust particle drift to precipitating electrode 14 (Fig.
1) in electrostatic precipitator 13. As a result, the efficiency of gas cleaning from
dust with a specific resistivity below 10
9 Ohm·m (medium resistance dust) is improved.
[0022] The use of the pulse voltage supply for electrostatic precipitators improves the
efficiency of gas cleaning, reduces wear of electrostatic precipitators and prolongs
their service life, and reduces power consumption.
Industrial Applicability
[0023] This invention can be advantageously applied in thhermal power engineering, in ferrous
and non-ferrous metallurgy, in the chemical industry, and in the construction material
industry.