[0001] This patent application for an industrial invention concerns a chain-cutting device,
designed to cut off the thread in stitching, which protrudes from the fabric, forming
chains. Therefore, the device in question, is intended to be fitted to sewing machines,
with a single thread, which is normally drawn from below, by means of a special hook
needle, able to effect chain stitching, often used as embroidery, either alone or
accompanying other embroidering materials. Once the stitching of the piece is concluded,
it is necessary to cut the thread while keeping it constantly stretched, so as to
ensure that the working of the subsequent piece is correctly started off.
[0002] Currently to do this, the operator must grip and manually pull the thread, holding
it firm in such a way that the thread coming off the reel, stays stretched even during
cutting, which obviously is effected along the piece of thread which extends beyond
the gripping point. The aim of this invention is actually to create an automatic
chain-cutting device, which at the right moment, is able to carry out the aforementioned
actions in rapid succession, namely hooking up and pulling the thread coming off the
reel, temporarily blocking it on the work top and cutting it off immediately at a
point just below the end blocked on the work top.
[0003] The device in question is essentially composed of a flat arm with a hooked end, screwed
in a radial position to the top of a small shaft, on a vertical axis, which, when
activated, as required, rotates 360°, during which it also traslates vertically, up
and down, by means of a cam and related tappet.
[0004] Said arm at rest is positioned within a sunken 'U' shaped nest, on the edge of a
platform designed to be installed next to the work top, in such a way that the work
top and the platform are perfectly coplanar.
[0005] The platform must be placed in such way as regards the sewing needle, that during
a complete turn by the small shaft, the radial arm can also turn and position itself
above the work top, so as to be able to grip the thread with its hooked end thus pulling
it sideways, where it must pass under a momentarily raised blade, provided for the
purpose on the work top near the needle.
[0006] Before completing rotation, the arm passes over a blade, positioned within the aforementioned
nest, which cuts off the thread, the end of which remains blocked on the work top,
due to the fact that said blade moves down and just before cutting, grips and blocks
the thread drawn by the arm.
[0007] In other words, the thread coming off the reel, is first of all stretched and blocked
on the work top and then cut at a point below said blade, which holds it blocked on
the work top, in such a way that the thread is stretched to the right extent, ensuring
that the subsequent stitching operation can be started off without problems or delays.
For further clarity of explanation, the description of the invention continues with
reference to the attached drawings, reproduced for illustrative and not limitative
purposes, wherein;
Fig.1, is an axonometric protection of the chain cutting device according to the invention,
drawn schematically;
Fig.2, shows the chain-cutting device according to the invention, seen from above
- the arm is illustrated by an uninterrupted line when at rest, and by a dotted line,
in the several different positions assumed during its 360° rotation.
[0008] With reference to the aforementioned drawings, the chain-cutting device according
to the invention, comprises a bearing platform (1), to be installed at the side of
the sewing machine work top, in such a way that the top surface (1a) of the platform
(1), is on the same level as the top surface of the work top (P.L.).
[0009] On the edge of said platform (1), there is a sunken 'U' shaped slot (1b), within
which a flat arm (2) is positioned it being radially screwed to the top of a small
vertical shaft (3), near the edge (1c) of the platform (1), which meets the side edge
of the work top (P.L.)
[0010] Said shaft (3) has an annular groove (3a) which together with a fixed tappet (4)
with a corrugated section, is able to make the shaft (3) at each turn, carry out an
upwards movement followed by a descending return stroke.
[0011] Therefore, during one complete turn of the small shaft (3) there is a gradual lifting
of the arm (2), which comes out of its sunken slot (1b), stays in the air for a certain
time and finally returns to its original position, following the gradual descent of
the small shaft (3), during the last part of its rotation.
[0012] The dimensions of the arm (2) and the position of the platform (1) with regard to
the sewing thread (F) are such that, during a complete turn of the arm (2), the hooked
end (2a) of the arm passes exactly over the hole (5) crossed by the thread (F).
[0013] Within the sunken slot (1b) a blade (6) is lodged, which is touched by the arm during
the last part of its rotation as it gradually descends.
[0014] With particular reference to Fig.2, the instructions for use of the chain-cutting
device in question will be briefly described : to this end, three positions will be
considered which are assumed one after the other by the arm (2) while in rotation,
these having been illustrated by the dotted line in Fig.2 and indicated by the ordinal
numbers I, II and III.
[0015] The arm (2) when at rest, remains within the sunken slot (1b), an area almost diametrically
opposite the point on the work top (P.L.) where the hole (5), crossed by the thread
is situated.
[0016] After rotating slightly more than 180°, the arm (2), which in the meantime, has reached
sufficient height to be able to pass over the work top (P.L.) takes up position I,
and at this point, it grips the sewing thread (F) with its hooked end (2a).
[0017] Having hooked the thread (F), the arm (2), while continuing to rotate, draws and
pulls the thread (F), which just after emerging from the hole (5) assumes a horizontal
position, the direction of which may vary coinciding with as many radial directions
starting from the centra which is formed by the hole (5).
[0018] While moving from position II to position III, the arm (2) traslates the thread (F),
in such a way that it passes below a blade (7) on the work top (P.L.), this blade
being lowered and only ascending after the arm (2) has reached position II.
[0019] Just before the arm (2) reaches the cutting station, said blade (7), activated by
a control rod (7a) is automatically lowered, so that the thread (7) coming off the
reel is blocked on the work top before this self same thread is cut.
[0020] In the right of this description with reference to the attached drawings, it now
becomes clear how the device in question is able to carry out, automatically and in
quick succession, the thread hooking operation, the blocking of the thread on the
work top and immediately the cutting action below the blocked point, so that the thread
coming off the reel is constantly stretched even in the period of time during which
the stitching operation has to be suspended temporarily to allow the piece just finished
to be separated from the subsequent piece.
[0021] In Fig.2, it is supposed that along the work top there is a line of sewing machines
in operation, therefore, other holes (5) and blades(7) are also visible.
[0022] In this case, the work top (P.L.) is motorised and slides in such a way that the
thread to be cut is brough before the fixed chain-cutting device each time.
1) Chain-cutting device for single thread sewing machines, characterised by the fact
that it consists of a platform (1), on the surface of which (1a), near the edge (1c),
there is a sunken 'U' shaped slot (1b), within which a vertical shaft (3) is positioned,
to the top of which a radial arm (2) is screwed, having a hooked end (2a), said arm,
when at rest, is precisely lodged within the slot (1b), whereas the complete rotation
of the supporting shaft (3), said arm rises gradually to be able to grip the thread
(F), and pull it towards a blade (6), positioned within the said slot (1b), which
cuts off the thread (F), just after it has been blocked on the work table (P.L.) ,
by means of a rod (7), automatically raised and lowered at the right moment, below
which rod, the thread ( F ) is transported by the arm (2) during its rotation.