[0001] The present invention relates to a machine for pile-driving. The machine is transported
on railway and is able to drive piles from a position on the rails. The invention
furthermore relates to a method for transport and erection of such a machine and to
a method for establishment of a foundation next to a track.
[0002] A large number of foundations is used along railway tracks for various equipment
to be installed next to the track. For purposes such as signal masts, masts for various
electric wires, and masts for carrying the overhead traction wire above electrified
tracks, foundations of a substantial size are required due to the strict requirements
for stability of the masts. For example, foundations of a size up to 1.5 tons and
a length of up to 5.5 meters are used for masts for overhead traction wires. The establishment
of such foundations represents a major task, not only by new installations, but also
in connection with renewal of existing installations, such as replacement of damaged
foundations or replacement of existing foundations by more stable types of foundations,
etc. Often the foundations are to be established on locations where the ground is
sloping either upwards or downwards in relation to the rails, and where there is very
limited space. Moreover, the work is impeded by the requirement for maintaining the
railway traffic with the lowest possible delays, and by safety measures to be taken
for the workers. Methods developed for mechanized establishment of foundations at
other locations can very often not be used along railways due to the very narrow space
and difficulty of access and, therefore, traditional methods requiring a large amount
of manual work are used. Such methods often involve pouring of the foundations on
site which is a very time-consuming process requiring a considerable amount of manpower
and many different kinds of equipment on location, and if weather conditions are not
optimal, it can be very difficult to perform this work with a satisfactory result.
[0003] For other purposes it is known to pre-fabricate concrete piles which are subsequently
transported to the location where they are to be driven into the ground. It is thereby
possible to produce concrete piles of good quality in economical and controlled manner
and indoors, so that a very rational production is achieved. Driving of the piles
on location can to a large extent be mechanized and may be performed relatively quickly
by using specially developed piling rigs. Such piling rigs normally comprise a vehicle
with power supply and a driver's cab to which a mast with leader is connected, i.e.
the slide guide for the hammer also called the pile hammer. The mast is provided with
a hoisting arrangement for the hammer assembly and for hoisting the pile. The mast
must be of a considerable length as there must be space for the entire length of the
pile above ground, for the hammer assembly above the pile, which hammer assembly in
itself may have a height of f. ex. 2 meters, and for the hoisting arrangement. Piles
having a length of abt. 6 meters therefore require a mast of a length of about 10
meters, and it is obvious that transport and erection of such a mast can be a very
difficult job. In practice, the mast must be transported lying in horizontal position
and erected on location into practically vertical position, which often requires a
good deal of assembling work.
[0004] A pile-driving rig is known, which in its swayable upper part has a horizontally
projecting, telescopically extensible boom, called the guide boom, to which the mast
is hinged about a horizontal axis in such a manner that it can be swung about the
hinge between its horizontal transport position and its vertical working position,
said mast being supported by two stays holding the mast in the area near the middle
and which is anchored at the upper rear portion of the swayable upper part of the
vehicle. Manual operation is still required for erecting and dismantling the mast,
as the hoisting gears for the hammer and the pile are mounted on the rig in such a
manner that the wires extending from the rig to the mast top must be manually fixed
and loosened, respectively, during these operations. The mast is erected by means
of hydraulic actuators, and the hammer assembly itself is driven hydraulically, hydraulic
power being transmitted through hoses from the rig to the mast and onward to the hammer
assembly.
[0005] The company Atlas-Weyhausen in Delmenhorst, West-Germany, produces a machine suitable
for driving on road as well as railway and which can carry, and operate with a pile
driving mechanism. This vehicle comprises an undercarriage with rubber wheels for
driving on road and with uncoupled rail rollers which can be raised and lowered hydraulically
to enable the vehicle to raise on these wheels for transport on railway. The vehicle
may be adjusted for combined support on both road and rail wheels, in such a manner
that the rail wheels keep the vehicle on the track, while the contact of the road
wheels against the rails enables the vehicle to transmit and utilize the normal power
of propulsion of the road wheels. If the vehicle has to leave the track, this can
be done by drawing the rail wheels upwards away from the rails, whereafter the vehicle
can drive on the rubber wheels alone. The upper part of the vehicle wherein the motor
and the driver's cab are arranged, is mounted on the driving chassis so that it can
swivel about a vertical axis called the swivel axis lying in the longitudinal middle
plane of the driving chassis.
[0006] The machine can be mounted with leader and hammer carriage or hammer assembly for
pile-driving, the mast with the leader being carried by a guide boom being pivotable
about a horizontal axis of the upper part of the machine, and where the leader is
pivotable in relation to the guide boom about an axis parallel to the first axis.
For transport the leader is tilted backwards over the machine, and the guide boom
is directed forward in practically horizontal position, but sloping slightly upwards.
The mast can be erected by hydraulic actuators and raised and lowered to a limited
degree by swinging the guide boom, but there is no true possibility of adjusting the
distance between the leader in the working position and the swivel axis. The hoisting
gears for hammer and pile are mounted on the upper part of the machine and it is,
therefore, necessary to manually arrest and free the wires for erection and dismantling,
respectively, of the mast. To permit transport and erection without unacceptably displacing
the centre of gravity, the guide boom must in the chosen geometry of assembly be rather
long, and the machine can, therefore, only with difficulty operate with the guide
boom in horizontal position, as the centre of gravity will thereby be placed too far
out from the area of support of the machine, even if supporting legs are used. If
the machine is in operation standing on the rails at a location with parallelly extending
double tracks at usual spacing, it will not be possible to erect the mast without
blocking the neighbour track, because the mast cannot be raised while the upper part
of the machine is placed in direction longitudinally to the track, as the bottom part
of the machine will then be in the way of the end of the mast swinging downwardly.
It will, therefore, be necessary first to swivel the upper part of the machine transversely
to the track. As double tracks may be laid with a distance between their centre lines
of down to 4.5 meters, a mast being approx. 10 m long will have to overhang the neighbour
track before it can be tilted upwardly. Although the machine itself can leave the
track, this will in practice only be possible if the ground is plane and very firm
which often is not the case where it is desired to drive piles.
[0007] The special geometry makes the machine uncapable of performing an occasionally useful
adjusting movement which may be performed by certain other pile-driving machines,
i.e. forcing a pile slightly sidewards during driving, so as to adjust its position
in case it should initially have been slightly displaced in relation to the desired
position. This function must be considered necessary for driving piles into an uneven
base, and where accuracy is required. This known machine is therefore not considered
to be practically applicable for driving piles from a position standing on the track.
[0008] It should be remembered that there are particularly strict requirements for a rapid
operation of a machine for driving piles from a position standing on a track, including
erection and dismantling of a mast, because the railway traffic must necessarily be
suspended as long as the machine is in operation.
[0009] According to the invention a machine as described in Claim 1 attached hereto is provided.
[0010] A machine is hereby achieved which even in an embodiment with a relatively long mast
may be transported with the hammer mechanism in position within the structural gauge
section for railway vehicles, and the machine is, therefore, very suitable for driving
on railway tracks. Furthermore, a very simple erection and dismantling of the mast
for pile-driving is achieved, and an appropriate possibility of adjustment of the
mast is achieved so that pile foundations may be driven down at different distances
from the track.
[0011] According to a suitable embodiment, the winches for hoisting of a pile and a ramming
mechanism are mounted on the part of the boom being connected to the mast. Erection
and dismantling of the mast is hereby facilitated, as it will not be necessary to
take special measures for arresting or freeing the hoisting wires for erection and
dismantling operations, as by the prior art machines. It is furthermore achieved that
the mast may be displaced sidewardly during a working operation without this having
any influence on the hoisting gears.
[0012] According to suitable embodiments, power-driven actuators are provided for all operations
for erection and dismantling of the mast. It is hereby achieved that erection and
dismantling of the mast may be carried out fully automatically from a control panel
in a very rapid and safe manner. This is a very important advantage as there will
often only be very short periods of time available where there is no traffic on the
track.
[0013] According to advantageous embodiments of the invention, the control means for the
erection and dismantling operations are provided with blocking means so that the mast
must be raised into a certain angular position before the upper part of the machine
may swivel and so that it can only swivel to one side of the track. The oblique angle
is so adjusted that the mast top is raised to a position where it will not be in the
way of traffic on the other half of a double track, irrespective of swivelling of
the upper part of the machine. By such blocking means a safety of the control of operations
is achieved to an extent that the machine may operate on one half of a double track
for establishment of foundations on the outer side of the double track while at the
same time traffic is allowed on the neighbour track. This counts for all working operations
of the pile-driving machine, i.e. ramming, transport, erection and dismantling. The
blocking means is, of course, so adapted that it can optionally be switched to one
side or the other, under observance of appropriate precautionary measures.
[0014] According to a suitable embodiment of the invention the two parts of the boom are
so arranged that they may mutually turn about an axis being parallel to the direction
of extension. It is hereby achieved that the mast may be inclined sidewardly so that
foundations may be placed in directions diverging from vertical within a plane parallel
to the rails. The mast is supported by the stays, and said stays are suitably so arranged
that they are extendable in longitudinal direction and individually controllable,
hereby enabling adjustment of the angle of the mast.
[0015] According to a further suitable embodiment of the invention, a support is provided
for supporting the mast in the transport position on the upper part of the machine,
said support being so adapted that it can swing the mast upwardly from horizontal
into oblique position. From this oblique position, the mast can be raised further
upwards by means of an actuator acting on the stay slide in direction towards the
boom. With the chosen geometry, this actuator itself may hardly be able to raise the
mast from the horizontal position where the angle between actuator and stay is very
acute so that the system will almost be at a dead angle, and it will therefore be
expedient to arrange the support so that it can lift the mast during this part of
the movement.
[0016] According to the invention a method for transport and erection of a machine for pile-driving
is achieved as stated in Claim 11. Advantages are hereby achieved in accordance with
the above statements.
[0017] According to the invention a method as stated in Claim 12 is provided for establishing
a foundation next to a track. It is hereby achieved that such foundations may be established
very rapidly and without requiring much labour on location.
[0018] In the following, the invention will be further explained with reference to embodiments
shown in the drawings, in which
Fig. 1 shows the machine on the track, seen from the side, with mast and upper part
in the transport position,
Fig. 2 shows the machine on the track, seen from the side, during a step of the erection
of the mast in a position abt. 50° above horizontal plane,
Fig. 3 is a view at right angles to the track, showing the machine in the last step
of the erection of the mast and in operational position,
Fig. 4 is a plane view of the machine in operational position,
Fig. 5 is a sectional view of the machine seen in longitudinal direction of the track
and in the operational position, in a larger scale than Fig. 3, and
Fig. 6 is a sectional view of the machine, seen from the side of the track, and in
the operational position.
[0019] It is remarked that the figures are not drawn to scale and that they only show fundamental
details being essential for explaining the invention. In all figures, the same or
corresponding parts are denoted by like reference numerals.
[0020] Reference first being made to Fig. 1, a pile-driving machine or vehicle is shown,
generally referred to by reference numeral 1, said machine comprising a driving chassis
or carriage 3 and a machine top section 4. The driving chassis 3 is provided with
rubber wheels 6 which by means of control and driving means, not shown in detail,
enable the machine to drive on a ordinary road. The driving chassis 3 is, furthermore,
at the ends provided with uncoupled track rollers or rail wheels 5 mounted on swing
arms 11 so that they may be raised and lowered in relation to the driving chassis
by means of guidable actuators 9. For road transport the rail wheels 5 are in raised
position (not shown), whereafter the machine is carried by the rubber wheels 6. In
the other direction the rail wheels 5 can be lowered so far downwardly that the rubber
wheels are disengaged from the track, whereafter the machine 1 can be hauled. In the
position shown in Fig. 6 the rail wheels are adjusted so that the weight of the machine
is supported by both the rail wheels 5 and the rubber wheels 6. The machine is hereby
guided by the rails, i.e. it is moved as a railway vehicle, while the contact of the
rubber wheels against the rails provides sufficient friction to enable the machine
to utilize the normal propelling machinery of the rubber wheels, and the machine is
thus self-propelling.
[0021] The driving engine 7 and the driver's cab 8 are provided in the upper part 4 of the
machine, and upper eyes 44 and lower eyes 45 are provided, with horizontal, parallel
axes, for carrying working equipment. The engine is provided with a hydraulic system,
not shown in detail, so that it may provide hydraulic power for various manoeuvering
and working functions. The upper part 4 of the machine is mounted on the driving chassis
3 in such a manner that the upper part can turn or swivel about a vertical axis 13
by means of a power-driven swivel gear 14. The machine is provided with supporting
legs or feet 12 which are in raised position during transport and which can be lowered
to provide a stable support for the machine during the working operations. The mast
215 is seen at the top, with the hammer assembly or hammer carriage 16 being transported
in substantially horizontal position. The mast 215 comprises a slide guide or leader
217 for the hammer assembly. The mast top 223 with wire rollers 24 are seen to the
left in Fig. 1. The mast and the hammer mechanism are supported by the guide boom
227 which comprises a base part 228 pivoting about a horizontal axle 233 being stationary
in relation to the upper part of the machine 4, and a telescopically extensible part
229 connected to the leader 217 by means of slide guides which together form the boom
slide 203. The mast is thus extensible in its longitudinal direction in relation to
the extensible part 229 of the guide boom, but is not tiltable in relation thereto.
With the mast in folded position, as shown in Fig. 1, the whole equipment lies within
the normal structural gauge section for vehicles moving on rails. In this way the
machine may, with raised supporting legs, be driven along the rails to the working
site, where it is stopped and the feet 12 are placed on the sleepers or on the ground
to give the machine a stable support. This is the situation shown in Fig. 1.
[0022] By means of lifting mechanisms to be explained in more detail later herein, the mast
is thereafter raised from the horizontal position into the oblique position shown
in dashed lines in Fig. 2, and which may be f. ex. 50° above horizontal plane. As
can be seen from Fig. 2, the mast cannot be tilted much further before the driving
chassis of the machine gets in the way of the lowermost end of the mast. The upper
part of the machine with mast is thereafter swivelled away from the direction longitudinally
to the track into direction transversely to the track, i.e. into the position shown
in dashed lines in Fig. 3. The mast can thereafter be raised right up into vertical
position and its elevation may thereafter be be slightly adjusted in up- or downward
direction so as to adjust the installation to the configuration of the ground.
[0023] Fig. 3 shows the machine standing on one part of a double track, and a train is sketched
in driving on the neighbour track. The figure shows a situation where the rails are
sloping slightly from the horizontal plane, such as the rails may be laid in curves
to compensate for centrifugal forces during driving of the train. It can be seen from
the figure that even in this case where the top of the train on the neighbour track
is inclined very closely towards the piling machine, the latter will still clear the
structural gauge section of the neighbour track, i.e. the section to be kept clear
for traffic on the neighbour track. The machine may here swivel through 180° between
the two positions longitudinally to the track without getting in the way of the passing
train. By comparison with Fig. 2, it will be obvious that this will only be possible
after the mast has been raised into the position shown in dashed lines, or higher.
It will also be understood that the placement of the tilting point of the mast at
a distance below the mast, at the beginning of its swinging movement will cause the
mast top and the stays to move relatively quickly forward, so that in the transverse
position it can go clear of the neighbour track without having to be raised so much
upwards as would be necessary if it had to swing about a point closer to the mast.
[0024] Reference is now being made to Fig. 5 which in larger scale illustrates parts of
the machine being essential for the invention, the uppermost part of the mast not
being shown here. The machine is seen in the operational position with a pile 2 carried
by wires holding a lifting rod going through an eye 254 in the pile. In relation to
the ramming mechanism the pile is guided by a ram head 110. It can be seen how the
mast 215 is supported by stays 200 being anchored at the back of the upper part of
the machine at anchoring points 201, said stays at the opposite ends being pivotally
anchored to the stay slide 202. As appears from Figs. 4 and 6, two stays are mounted
in a triangular arrangement to give the mast a stable support. The stay slide 202
is provided with slide claws 221 gripping around slide bars 220 on the leader 217
(see Fig. 4). The mast can thus be displaced freely in its longitudinal direction
in relation to the stay slide 202.
[0025] Two triangular, vertical base plates 252 are mounted on the upper part of the machine
(see Figs. 4 and 5) said plates being fixed to the hinge eyes 44 and 45. At the axle
233 a pivot pin 10 is mounted through the triangular base plates 252, said pin forming
a support for the base part 228 of the guide boom which is freely tiltable about the
pin. The extensible part 229 of the guide boom can be moved telescopically within
the base part by means of a built-in actuator 230 shown in dashed lines in Fig. 5.
The extensible part 229 of the guide boom is firmly connected to slide guides, together
forming the boom slide 203 holding the mast so that it may slide freely up and down
in relation to the extensible part 229 of the guide boom. The slide guides of the
boom slide are mounted at a mutual distance and are of a sturdy construction so that
the angle of the guide boom in relation to the mast, here approx. 90°, is accurately
retained, even under considerable stress.
[0026] For controlling and manoeuvering the longitudinal displacement of the mast a mast
foot actuator 251 is mounted between the extensible part 229 of the guide boom and
the mast foot 219. A socalled stay slide actuator 250 is mounted between the extensible
part 229 of the guide boom and the stay slide 202. It will be appreciated from Fig.
5 and Figs. 2 and 3, that the stay slide actuator 250 may be used for inclining the
mast, as an extension of the actuator in relation to the position shown in Fig. 5
- provided that the stays are of constant length - will tilt the mast backwards, i.e.
towards horizontal position.
[0027] When the mast approaches its horizontal position (see Fig. 2), the angle between
the stay slide actuator 250 and the stays 200 will become very acute, so that both
the stay slide actuator and the stays 200 will be subjected to a considerable stress
if they are the only supports for the upper part of the mast. According to an advantageous
embodiment of the invention a support 257 is therefore provided for supporting the
upper part of the mast in the transport position, and being so adapted that it can
raise the mast slightly, f. ex. 10°, from horizontal position by means of built-in
actuators, whereafter the stay slide actuator 250 alone can control the further upward
tilting motion.
[0028] Fig. 5 furthermore shows two winches 26 with wires 25 used for hoisting, partly of
the ram mechanism 16, partly the pile 2. By arranging these winches on the extensible
part of the guide boom, erection and dismantling of the mast is very much facilitated,
as these operations may then be carried out without the necessity of manual arresting
or freeing the hoisting wires. It is furthermore achieved that the up- and downward
movement or changes of the angular position of the mast will be of no importance for
the wire tightening, so that the winches may just be in a fixed position during such
movements.
[0029] Although the machine in Fig. 5 is shown with the mast in vertical position or perpendicular
to the plane of the rail surfaces, it will be obvious that also other positions may
be achieved by displacement of the stay slide actuator 250, and the machine may thus
operate with the mast tilted as much as 10° outwardly from or 45° inwardly over the
upper part of the machine. Height adjustment of the mast is readily carried out by
the mast foot actuator 251, so that the placing may be adapted to the sloping of the
ground and other conditions.
[0030] According to an advantageous embodiment, the stays are so arranged that their displacement
can be individually controlled, so that they may be used for tilting the mast within
a plane parallel to the track over a range of attitudes inclining f. ex. up to 3°
from vertical to either side. To make this possible, the guide between the two parts
of the guide boom is of cylindrical configuration, so that the extensible part 229
is pivotal about the longitudinal axis in relation to the base part 228.
[0031] Fig. 6 further shows the arrangement of the lifting rod 255 in the pile, said lifting
rod being held by wires from a lifting yoke 256. This arrangement allows space for
the ram mechanism (not shown in Fig. 6) so that it may be hoisted up or down in relation
to the pile.
[0032] According to an advantageous embodiment of the invention a particular slide 253 is
provided, being movable in relation to the leader and having guide rollers 24 for
the wires. This slide is held by a part of the stay slide actuator 250 so that it
is kept in a fixed distance from the extensible part of the guide boom. A suitable
guidance of the wires is hereby achieved being independent of inclinations of the
mast, and, in particular, a firm securing of the wires during dismantling of the mast.
[0033] The machine can operate at right angles to the track, but may also be swivelled into
various inclined positions within an angular space of abt. 45° to each side, as shown
in Fig. 4 in dashed lines 43.
[0034] In a preferred embodiment of the invention all manoeuvering functions, including
the propelling engine, winches and all actuators are driven hydraulically by power
being transmitted through suitable tubes and hose connections from the engine 7 of
the machine and controlled from a manoeuvering panel (not shown) in the driver's cab.
It is obvious that there are numerous other ways of transmitting and controlling the
manoeuvering powers, such as by means of mechanical connection, compressed air or
electricity, and the invention comprises all such variants.
[0035] For establishing a foundation, the machine is erected into the position shown in
Figs. 3-6, and a wire is fastened to a pile 2 which in advance has been placed on
location so that the pile may be hoisted into position below the ram 16 and driven
into the ground.
[0036] If the pile during driving is slightly displaced in relation to the desired position,
it will be possible to adjust it by pulling or pushing in direction transversely to
the track during the subsequent driving. For this purpose the pile may optionally
be fastened to the mast foot by means of chains, or an intermediate plate, such as
a wooden plate, may be placed between pile and mast foot, whereafter the telescopic
extension mechanism of the guide boom is utilized for exerting a lateral force on
the pile during the subsequent driving.
1. A pile-driving apparatus comprising a driving carriage for driving on railway,
an upper part pivotally mounted about a vertical axis, denominated the swivel axis,
so that it may swivel relative to the driving carriage and having power-driven swivel
means, to which upper part a mast is connected, said mast being provided with a slide
guide for a ram mechanism, means for hoisting said ram mechanism, and means for hoisting
a pile, said mast being adapted to erection to a substantially vertical, operational
position for the purpose of pile-driving, in which position it is supported by stays
being linked to a slide which is supported displacably in longitudinal direction on
the mast, and said mast being adapted to lowering into substantially horizontal position
for the purpose of relocating said apparatus, said apparatus comprising a power supply
for powering said ram mechanism, said hoisting means and said swivel means, CHARACTERIZED
in that said mast is connected to the upper part by means of a telescopically extensible
and contractible boom having a base part linked to said upper part by a hinge with
a hinge axis perpendicular to the swivel axis, and a telescopically extensible part
connected to the base part, said telescopically extensible part being connected to
the mast by being connected to a slide fixture being displacable along the longitudinal
axis of the mast, while maintained at a fixed, predetermined angle between the axis
of the mast and the extension axis of the boom.
2. An apparatus according to Claim 1, CHARACTERIZED in that the slide fixture is adapted
to maintain the extension axis of the boom substantially at right angles to the axis
of said slide guide for the ram mechanism.
3. An apparatus according to Claim 1 or 2, CHARACTERIZED in that power-driven and
controlled means are provided for exerting forces in the longitudinal direction of
the mast between the slide of the stays and the slide fixture.
4. An apparatus according to any of the Claims 1-3, CHARACTERIZED in that the hoisting
means comprise winches mounted on the extensible part of the boom.
5. An apparatus according to any of the Claims 1-4, CHARACTERIZED in that power-driven
and controllable means are provided for exerting forces in longitudinal direction
of the mast between the mast and the slide fixture.
6. An apparatus according to any of the Claims 1-5, CHARACTERIZED in that swivelling
of the upper part is controlled by control means being provided with switchable blocking
means for securing that the upper part can only be swivelled to a preselected side
of the track.
7. An apparatus according to Claim 6, CHARACTERIZED in that the control means controlling
the swivel movements are provided with blocking means for securing that the upper
part can only be swivelled away from the longitudinal direction of the track when
the mast has been raised to a predetermined oblique angular position.
8. A method for relocation and erection of a pile-driving apparatus, whereby a mast
carrying a slide guide for a ram mechanism is relocated while in substantially horizontal
position on a railway carriage within the conventional, structural gauge section for
railway vehicles, and whereby said mast is erected to substantially vertical position
for the purpose of driving a pile into the ground beside the track, CHARACTERIZED
in that the mast is tilted upwards into an inclined attitude, in that the mast is
swivelled about a vertical axis between the rails into a direction substantially transversely
to the rails and in that the mast is thereafter raised into substantially vertical
position.
9. A method for installing a foundation beside a rail track, CHARACTERIZED in that
the foundation is prefabricated and transported to the site of installation, in that
an apparatus with ram mechanism is erected by the method according to Claim 8, in
that the foundation is hoisted into position below the ram mechanism and in that the
foundation is rammed down.
10. A method according to Claim 9, CHARACTERIZED in that a lateral force is exerted
on the foundation during ramming, by pulling or pushing the mast transversely in its
area immediately above the ground towards or away from the track, the foundation if
necessary being attached to the lowermost portion of the mast.