[0001] This invention relates to a fixing system for a channel member.
[0002] Channel members are used in the building industry as anchorages embedded in concrete,
so that on setting of the concrete the channel can receive the head of a tee-headed
bolt, to the screw-threaded shank of which is then secured items of machinery, brackets
or other fittings.
[0003] In order to embed the channel member in the concrete it is necessary to mask the
channel against the ingress of the fluid concrete, and to secure the channel member
to shuttering defining the desired form of the concrete. At present, the channel is
provided with holes in its base, and through these the member is nailed to the shuttering.
However, such a securing method does not provide full rigidity of the channel member
on the shuttering, and after the concrete has cured and the shuttering removed the
nails remain extending into the channel and have to be broken, or bent along the base
of the channel, to provide access for the tee-headed bolt.
[0004] According to the present invention there is provided a fixing system for a channel
member, comprising a bracket having means for allowing its securement to shuttering,
and means on the bracket co-operative with the channel member to provide a substantially
rigid connection therewith.
[0005] Preferably the bracket is engageable with an end portion of the channel member thereby
to provide a closure for said end portion during pouring of the concrete.
[0006] Typically, the means for allowing securement to the shuttering is provided by a through
hole in the bracket for passage of a nail which will secure the bracket and the channel
member to the shuttering. Most preferably, the through hole is directed so as to be
normal to the base of the channel in use.
[0007] The bracket may take the form of a fitment to be secured to the shuttering prior
to the application of the channel member thereto. A snap-type connection may be provided
between the bracket and the channel member so that after securing the bracket to the
shuttering the channel member can be easily fitted to it, and after the concrete has
set the bracket is removed from the channel member along with the shuttering, so that
there are no residual nails on the channel member which is then ready to receive the
tee-headed bolt.
[0008] Embodiments of the present invention will now be described by way of example with
reference to the accompanying drawings, in which:
Fig. 1 is a front view of a bracket for use in a fixing system of this invention;
Fig. 2 is a side sectional view on A-A of Fig. 1;
Fig. 3 is a top view of the bracket of Fig. 1;
Fig. 4 is an underneath view of the bracket of Fig. 1; and
Fig. 5 is a side sectional view of the bracket of Fig. 1 in use.
[0009] Referring to the drawings, a bracket 1 is generally rectangular in front view (Fig.
1) and is formed from 4 mm thick polypropylene. A side wall 2 extends from three sides
of the bracket 1, its inner corners 4 being radiussed to correspond to the radius
of the base of a channel member on which it is to fit. An apertured boss 6 is integrally
formed along a portion of the side wall 2, and a through bore 8 within the boss 6
extends parallel to the side portion of the side wall 2.
[0010] The through bore 8 has four projections 9 which each have a tapered end 11, which
is recessed within the bore 8 adjacent the top end 7 of the boss 6. The four projections
9 extend from the tapered ends 11, along the inside of the bore 8 to a base 13 of
the boss 6.
[0011] The bracket 1 has a generally rectangular gap 10 defined by its rear and side walls,
and a tang 12 projects from the side wall 2 into the gap 10. The lower edge of the
gap 10 as defined by the rear wall has a further resilient lip 14 extending inwardly
of the bracket 1.
[0012] A pair of projections 16 of rectangular cross-section project from a lower part of
the rear wall of the bracket inwardly of the bracket 1.
[0013] In use, the bracket 1 is installed on a channel member 18 as shown in Fig. 5, with
a leg 20 of the channel member being threaded through the gap 10 until the bracket
fits tightly around an open end face of the channel member and is held thereon by
engagement of the bracket on the outer surface of the channel member's wall. The bracket
is then held in position by engagement of the tang 12 and the lip 14 with the leg
20, while the projections 16 engage within respective grooves formed along the channel
member by virtue of its side walls being bent inwardly and upwardly to provide a retaining
face for the tee-headed bolt.
[0014] An identical bracket is installed on the opposite open end of the channel member
18 and the channel member is then installed on shuttering 22 by driving nails 24 through
the bore 8 of each bracket into the shuttering. The projections 9 within the bore
8 resiliently grip the nail 24 so that each bracket 1 is firmly mounted on the shuttering
22.
[0015] When thus installed, the brackets close off the ends of the channel member to concrete
poured into the shuttered volume, and the open channel itself is closed by abutment
against the shuttering; the interior of the channel is thus effectively sealed against
ingress of concrete, and when the concrete has set the shuttering can be removed by
forcing it free of the nails through which it is held to the channel member. By virtue
of the brackets, the nails are positioned at the ends of the channel member and do
not interfere with the function of the channel in receiving a tee-headed bolt slidable
along the channel. Further, the position of the apertured boss 6 on a side of the
bracket ensures that the channel member is secured to the shuttering at diagonally
opposed end locations, thus providing full stability for the fixture.
[0016] This embodiment of the invention not only avoids the need for deflecting or breaking
nails inserted through the base of the channel, but also ensures that the nails are
supported within the apertures 8 over a longer distance than with such prior art arrangements,
thus providing greater resistance to bending and greater rigidity for the channel
member on the shuttering. It also provides for the nails to be supplied already inserted
in the aperture 8 and held therein by friction with the aperture wall, thus reducing
frustration caused by lack or loss of nails during fitting.
[0017] Modifications and improvements may be incorporated without departing from the scope
of the invention.
1. A fixing system for a channel member comprising a bracket having means for allowing
its securement to shuttering, and means on the bracket co-operative with the channel
member to provide a substantially rigid connection therewith.
2. A fixing system according to Claim 1, wherein the bracket is engagable with an
end portion of the channel member.
3. A fixing system according to Claim 2, wherein the bracket is detachably engaged
with the channel member.
4. A fixing system according to Claim 2 or Claim 3, wherein the bracket provides a
closure for the end portion.
5. A fixing system according to any of the preceding Claims, wherein the means for
allowing securement to the shuttering is provided by a through hole in the bracket
which enables passage of a nail to secure the bracket and the channel member to the
shuttering.
6. A fixing system according to Claim 4, wherein the through hole is in a direction
which is substantially normal to the base of the channel in use.