Technical Field
[0001] This invention relates to an inflatable self-seal type buffer sheet, and more particulartly
to a buffer sheet comprising a series of individual air bags made of a heat-sealable
material such as palstic or rubber films, inflatable when air is blown thereintb but
having normally a flat shape, and equipped with a self-seal type valve inside each
of air bags. The buffer sheet of the present inventtion can be used as a retainer
material, a buffer material or packaging material.
Background of the Invention
[0002] A buffer material named "air cap" is known in the art which comprises two layers
of films adhered together, and a plurality of small protrusions or cells formed on
either of the films and filled with air. This is a buffer sheet having air encapsulated
preliminarily in each closed cell and a constant volume or thickness initially invariably
determined. So, the "air cap" buffer sheet has many disadvantages that it cannot be
used widely in different applications such as filling larger or staller spaces than
its original volume, or inserting into irregular gaps, and that it occupies relatively
large volume even during transportation or storage.
[0003] In view of these disadvantages, applicant of the present application has developed
a novel self-seal type buffer material which has a flat shape before use and, when
inflated by air, has several portions thereof bulging variably and independently in
which air blown from outside is confined by a self-seal type valve formed in respetive
bulged portions. This type of buffer material may be called "post-inflating" type
and is desclosed in my co-pending application, Japanese Utility Model application
No. SHO 60-184510 (Laid Open Publication No. SHO 62-93066). This new type of buffer
material has several advantages in that it has normally a thin thickness prior to
use and can have several portions inflated variably and independently from each other
under the influence of surrounding pressures or forces acting thereon.
[0004] Unfortunately, however, the self-seal type buffer sheet in my co-pending application
has relatively complicated structure requiring various components and a large amount
of materials, and is relatively expensive to manufacture, all these factors being
to be improved. Further, the buffer sheet in my prior application is originally contemplated
to be used for covering relatively large areas rather than to be used as narrow strips
or as "one point" buffer to be inserted into a small gap and basically is not suited
to a vide variety of use. Moreover, the buffer material in my co-pending application
is relatively uneasy to manufacture due to its complicated structure and multiple
components as well as delicate manual labor involed therein, and is not adaptable
to mass-production processes.
Disclosure of the Invention
[0005] Accordingly, it is an object of the present invention to provide an inflatable self-seal
type buffer sheet which can be used in a vide variety of applications and can be economically
manufactured using minimum materials and components through relatively simple procedures.
[0006] Another object of the present invention is to provide a novel self-sealable buffer
sheet of the "post-inflating" type comprising a series of multiple air bags connected
in tandem, each of which has a simplest self-seal type check valve formed "in situ"
in each of infalted bags and can even be disconnected, if desired, from the remaining
bags as a single air bag to be used as "one point" buffer.
[0007] Yet another object of the present invention is to provide an inflatable and self-sealable
buffer sheet comprising a series of air bags which can be mass-produced with ease
and has a vide variety of uses.
[0008] These and other objects of the present invention can be accomplished by providing
a novel buffer sheet comprising individual air bags which are made of tough and flexible
films or sheets such as plastic or rubber and connected in series, and which are in
flat shapes prior to use, but can be expanded by blowing air into the respective bags.
Each of air bags has at least one air blow tube of similar film material inserted
therethrough and fixed thereto for air passage therethrough as well as self-seal type
check valve therein. The air blow tube has two flat surfaces at least inside the respective
bags and either of these flat surfaces is formed with at least a slit or slot for
each bag, which is sealingly engaged with the other flat surface to form self-sealing
check valve when two flat surfaces are pressed against each other.
[0009] In another embodiment of the present invention, an inflatable and self-sealable buffer
sheet can be mass-produced by a relatively simple, economical and practical process
comprising:
(a) providing an upper and a lower heat-sealable films having respectively continuous
length and certain vidth,
(b) trueing up respective side edges of the upper and lower films,
(c) performing longitudinally heat-sealing operations on the trued edges to form a
continuous flat tubular member,
(d) separately providing another upper and lover film strips having narrower width
than the tubular member, either of these strips having slits or slots formed thereon
at predetermined distances, and also either one of the strips having non-fusable or
non-heat-sealable coatings applied to its inside surface,
(e) superimposing thèse two strips one on the other and heat-sealing longitudinally
the side edges thereof to form an air blow tube,
(f) inserting thus formed air blow tube into and through the above-mentioned flat
tubular member, and
(g) performing transversely heat-sealing operations on the tubular member at positions
not overlapping with the slits or slots formed on the blow tube, thereby to yield
a novel inflatable self-seal type buffer sheet comprising individually defined and
consecutively connected air bags and an air blow tube inserted therethrough having
self-sealing check valves for each of the air bags.
[0010] The inflatable self-seal buffer sheet of the present invention comprises essentially
two components, i.e., individual air bags functioning as buffer or retainer and an
air blow tube combined therewith functioning as air passage for all of the air bags
and also as check valves by themselves so that there are no inutile portions of materials
present in the buffer sheet of the present invention. The self-sealing check valve
according to the present invention is formed by the air blow tube itself, i.e. by
slits or slots formed on one flat surface of the tube and by the other flat surface
engaging with the slits or slots, so that. it uses minimum of material and is simple
in structure, easy to manufacture and most inexpensive. So long as the self-seal type
check valves of the present invention function upon inflating of individual air bags,
the blow tube can be cut off at any locations between adjacent inflated bags without
fear of leakage of air from any bags. By virtue of this nature, the buffer sheet comprising
a series of air bags of the invention can even be dic connected, if desired, at any
locations between the bags so that even a single bag can be used for "one point" buffer
to fill a small or short gap. Usually, the buffer sheet of the present invention is
employed as a "linear" buffer or retainer comprising multiple air bags connected in
tandem or linearly which are inserted in the gaps between multiple objects, while
it may also be used as "wrapping" or "spiral" buffer such that the buffer sheet is
wrapped twice, trebly or more around any object. That is, the buffer sheet of the
present invention can be used not only for covering linear spaces, but also for enveloping
relatively large and wide surfaces or areas. Thus, the buffer sheet of the present
invention has a wide variety of unlimited use, such ar "one point" buffer, "linear"
buffer, and "face" buffer. In particular, where it is needed to fill a thin gap or
irregular gaps, then the buffer sheet of the present invention can advantageously
be inserted there in a flat state with no air blown, whereupon the individual air
bags can readily be inflated by air blown from the tube end projecting outside the
gap. The individual air bags can inflate up to their individually allowed limit to
effectively and reliably fill the associated gaps.
Brief Description of the Drawings
[0011]
Figure 1 is a perspective view showing. a portion of a first embodiment of an inflatable
self-seal type buffer sheet having multiple air bags according to the present invention.
Figure 2 is an enlarged sectional view taken along the line II - II in Figure 1 showing
an air bag and a self-seal type valve or flat valve contained therein.
Figue 3A is an enlarged sectional view schematically showing a behavior of the flat
valve during blowing of air into an air bag.
Figure 3B is an enlarged sectional view of an air bag and a flat valve in it upon
completion of air blowing.
Figure 4 illustrates a portion of the buffer sheet of the present invention comprising
multiple air bags fully inflated.
Figure 5 is a partial perspective view showing a second embodiment of the buffer sheet
comprising multiple air bags in a flat state of the invention with a portion of a
bag cut away to show an inside structure.
Figure 6 is a partial perspective view showing a preferred and practical third embodiment
of the inflatable self-seal type buffer sheet in a flat state of the present invention.
Figure 7 is an enlarged partial sectional view taken longitudinally of an air blow
tube shown in Figure 6 and representing an example of the self-seal type valve formed
on the tube.
Figure 8 is an exploded parital perspective view of various components forming the
buffer sheet shown in Figure 6.
Figure 9 is an enlarged and partially broken away sectional view taken substantially
along the line IX-IX in Figure 6 showing the bonding between the air bag and the blow
tube.
Figure 10 is a partial enlarged perspective view with potions cut away of a modified
form of the air blow tube and the self-seal type valve.
Figure 11 shows schematically an operation of individual air bags during blowing of
air.
Figure 12 illustrates an air bag upon inflated and its self seal valve acting to shut
off air flow.
Figure 13 schematically shows inflated buffer sheets of the invention being used as
retainer or buffer between a container and articles placed therein.
Best Mode-for Carrying out the Present Invention
[0012] Referrubg to Figure 1, a first embodiment of an inflatable self-seal type buffer
sheet according to the present invention comprises a series of individual air bags
1 and an air blow tube 2 inserted through and bonded to the bags 1. Each of individual
air bags 1 is formed by folding a square piece of film, preferably plastic film, and
sealing three sides of the folded film as by heat-sealing or adhesives as illustrated
by broken lines S. Prior to the formation of sealed portions S, a flattened air blow
tube 2 of similar film is inserted through opposed ends of each air bag 1. Then, sealing
is made at opposite ends la and 16 of each bag to thereby bond together the outer
surface of the tube 2 and the inner surface of the air bag 1. Thus, a plurality of
air bags 1 are connected in series by a single air blow tube 2.
[0013] Inner surfaces of the tube 2 at the sealed portions S are left unsealed and opened
as an air passage, as described hereinafter more specifically in connection with a
second and a third embodiments. At least one of longitudinal ends 2a is left open
for an air intake end.
[0014] The air blow tube 2 has a flat upper side 2u and a flat lower side 2Q as seen from
Figure 2 which are contiguous to each other prior to blowing of air and present normally
a flat shape. The air blow tube 2 is provided with a self-sealing check valve 3 in
each of the individual bags 1. In Figure 1, the self-seal valves 3 are shown by broken
lines.
[0015] The self-sealing valve 3 preferably comprises a slit formed longitudinally in the
upper flat surface 2u as seen in Figure 2, and thus has a flat shape in normal state.
The slit 4, when air is blown into the tube 2, opens to admit air into the air bag
1 as more fully described later. When air bag 1 is filled with air and blowing is
ceased, the tube 2 is pressed by surrounding air pressure and the slit 4 is forced
to engage closely with the opposite flat surface 2Q to thereby form self-sealing check
valve to shut off air flow out of the inflated air bag 1.
[0016] Air bags 1 and air blow tube 2 of the present invention may be made of tough and
flexible film materials such as plastic or rubber films. There are no particular limitations
imposed as to the configuration and the size of the individual air bags and air blow
tube. For example, the individual air bags 1 of the flat square shape shown in Figure
1 may have the sides of from a few centimeters to about 50-60 centimeters long, and
the air blow tube may have a width of from a few millimeters to about 100 millimeters
and a continuous lengths. Air bags having the sides of even 1 meter or more can be
obtained if a thick and tough film is employed. In such case, two or more air blow
tubes 2, each having slit valves formed thereon are desirably provided in parallel
and inserted through each air bag. In addition, the individual air bags may be made
having roundish sides instead of linear or square sides.
[0017] Such inflatable self-sealable buffer sheet of the present invention may be utilized,
e.g., for protecting articles such as grass bottles by winding the sheet around the
articles, or inserting it into gaps between a container and articles positioned therein.
In any case, the buffer sheet of the invention can be set in a desired place before
blowing air through the blow tube 2 and inflating the individual bag. To this end,
air is injected into the open end 2a of the tube 2 as by an air compressor (not shown).
The tube 2, normally in a flat state as shown in Figure 2, is inflated as seen in
Figure 3A to admit air therethrough and at the same time the slit 4 of the tube 2
opens to let air in the individual air bags 1 as indicated by arrows to inflate them.
The individual air bags 1 can be inflated freely if no restrictions exist around them.
When the air bags are inflated t.o the desired extent, blowing of air is ceased upon
which the blow tube 2, as shown in Figure 3B, is compressed by internal air pressure
inside air bags 1 and the slits are pushed naturally onto the opposite flat surfaces
to form self-sealing valves for shutting off air flow out of the individual air bags
1 and holding the air bags in their inflated states. Figure 4 illustrates a series
of inflatd air bags 1 which are connected with each other by a flat air blow tube
2 presenting a unique appearance for the buffer material.
[0018] Figure 5 represents a second embodiment of the buffer sheet of the present invention
comprising a series of air bags. The buffer sheet of the second embodiment is manufactured
by providing a continuous tubular member made of, e.g., plastic film, inserting into
and through the tubular member an air blow tube 2 having a series of slots 14 forming
self-seal type check valves 3, and forming transverse heat-sealed portions E as shown
by hatching for clarity purpose in Figure 5 at positions not overlapping with the
slots 14 to tereby form individual air bags 11. Prior to forming heat-sealed portions
E, non heat-sealable tapes or powders should be disposed within the blow tube 2 at
least at positions corresponding to heat-sealed portions to be formed in order to
leave air passage opened therewithin and adhere the outside surface of the tube 2
to the inner surface of the tubular member. More practical and preferred method for
leaving the air passage open will be described in connection with Figure 9. In the
embodiment of Figure 5, slots 14 forming the self-sealing check valves are seen as
having vider width than the slits 4 shown in the previous example and yet they will
perform the same function as the slits 4 in that they are pressed against opposed
flat surface of the tube by internal air pressure in the inflated air bags 11 to form
the self-closing check valves.
[0019] A more practical and preferred embodiment of the inflatable self-seal type buffer
sheet comprising a series of air bags of the present invention is shown in Figure
6. The buffer sheet of this embodiment comprises a series of consecutive air bags
21 which are normally flat in shape and inflatable individually, and a common air
blow tube 22 inserted in a normally flat shape through the consecutive air bags and
having at least one self-sealable check valve 23 at a position inside each air bag
21. The blow tube 22 has an end 22e extending outwardly from a terminal air bag 21
and forming an air intake. The other end (not shown) of the tube 22 may be conveniently
closed for easy and efficient blowing of air into the respective air bags, though
it may be left open.
[0020] The air blow tube 22 with its self-sealable valve 23 is partially illustrated in
Figure 7 in an enlarged longitudinal sectional view. The tube 22 has two flat surfaces
22u and 22Q of which one surface is provided with transverse slits 24 r.es- pectively
forming self-sealable check valves 23 as shown in Figure 6 in cooperation with the
opposing flat surface 22Q. The slits 24 can take various forms such as + or X marks
in place of the linear slits shown in previous examples.(see Figure 10)
[0021] A non-fusable coating 25 is applied to the inside surface of the blow tube 22 as
expediently shown by numerous dots on a lower strip 22Q in Figure 8. The coating 25
may be applied to the inside of either of upper or lover film strips 22u or 22l. The
non-fusable or non-heat-sealable coating 25 is preferably made of heat-resistant releasing
agents based on silicone compositions, although other heat-resistant inks or paints
may also be used. In any event, it is desirable to utilize readily applicable liquid
materials to form non-fusable coating 25. Further, tinted or colored liquid materials
may be used to form a visible coating 25.
[0022] Now referring to Figure 8, a practical method for readily mass-producing the inflatable
and self-sealable buffer sheet of the present invention will be described in connection
with the practical embodiment shown in Figure 6. To form consecutive and individual
air bags 21, an upper film 21u and a lover film 21l respectively of heat-sealable
materials having continuous length and certain width are provided. Two films 21 u
and 21l are trued up at their side edges and heat-sealed thereat as indicated by longitudinal
sealed portions 27 in Figure 8 to form a flat and inflatable tubular member.
[0023] The air blow tube 22 is constituted by two heat-sealable strips 22u and 22Q having
respectively slightly longer length and narrower width than the tubular member. Preferred
material both for films 21 and strips 22 is a laminated film based upon nylon and
polyethylene, although other film or sheet materials having heat-sealability and permeability
as well as appropriate physical strength can be used. In particular, relatively thick
and tough materials are desirably employed for films 21u and 21Q forming the individual
air bags. Slits 24 for forming the check valve 23 of self-seal type are preliminarily
formed at predetermined intervals on one of strips, e.g., upper strip 22u in the illustrated
embodiment. On the other strips, lower strip 22l, is applied the non-fusable coating
25 as previously described. These two strips 22u and 22Q are combined toghether and
heat-sealed at their respective side edges as indicated by phantom lines 29 to form
a normally flat air blow tube 22.
[0024] The flat tube 22 is inserted between upper and lower films 21u and 21Q of the flat
tubular member with the end 22e extending therefrom. Then, heat-sealing operations
is performed on the tubular member transversely at positions not overlapping with
slits 24 on the tube 22 to form pairs of transvers seals 28 on each position thereby
to yield the inflatable and self-sealable buffer sheet of the present invention comprising
a series of individual air bags 21 consecutively connected through link portions 30
as depicted in Figure 6.
[0025] Each of individual air bags 21 is defined by longitudinal sealed lines 27 and transverse
sealed lines 28 to form an independent inflatable body. As illustrated in Figure 9,
upper and lover films 21u and 21P at the transverse sealed line 28 are bonded securely
at their inner surface to the outer suraces of the blow tube 22 by heat-sealing operation,
whereas the inner surfaces of the tube 22 remain unadhered due to the existence of
the non-fusable coating 25 applied thereto and an air passage is secured through the
individual air bags 21. In Figure 9, portions represented by hatching indicate adhesion
of upper and lover films 21 u 21l with the blow tube 22, the sections of the films
21u and 21Q being shown with no hatching. Non-fusable coating 25 on the inside surface
of the blow tube 22 is expediently represented by numerous dots.
[0026] The inflatable and self-sealable buffer sheet illustrated in Figures 6 through 9
is essentially adaptable to the mass-production in that it is readily and efficiently
manufactured by relatively simple procedures comprising:
applying non-fusable coating 25 to the inside surface of one of the strips and forming
slits 24 at predetermined distances on either of the strips,
forming longitudinal heat-seals 29 onsuperimposed side edges of strips 22u and 22l
to produce the flat tube 22,
inserting the tube 22 between the upper and lover continuous films 21u and 21l followed
by forming longitudinal and transverse heat-seals 27 and 28 to yield the individual
consecutive air bags 21.
[0027] Referring now to Figure 10, a varied form of the buffer sheet in Figure 6 is shown
as a partial enlarged perspective view. This varied form is substantially the same
as the embodiment shown in Figure 6 except that it has partial coatings 26 of non-heat
sealable nature at the locations corresponding to transverse seal lines 28 and check
valves 23 of the self-seal type composed of X marks instead of linear slits. Non-heat-sealable
partial coatings 26 may be applied to the inside surface of either strips as a single
small area covering a pair of seal lines 28 or discrete areas respectively underlying
each seal line 28. When the flat tube 22 is inserted into the tubular films 21 u and
21Q, partial coatings 26 should be exactly aligned with the locations on which respective
seal lines 28 are to be formed. In this respect, it is advantageous to use colored
heat-resistant materials to form partial coatings 26. Between paired partial coatings
26 are formed spaces 30a which are to be aligned with respective link portions 30
between individual air bags 21. Consecutive individual air bags 21 may be devided,
if desired or necessary, into a single air bag or two or more consecutive air bags
by cutting the same along the intermediate line between adjacent bags as indicated
by a broken line 31 in Figure 10, just the same as cutting of the blow tube 2 along
the line H-H in Figure 1. In such cases, the cut end of the blow tube need not be
sealed for ensuring maintenance of inflated state of devided air bag or bags, while
cut ends may of course be sealed for safety purpose.
[0028] Referring to Figures 11 and 12, operations of the buffer sheet of the present invention
will be described as to inflating of individual air bags (Figure 11) and maintaining
the inflated state by virtue of the self-seal type check valve according to the present
invention (Figure 12).
[0029] In Figure 11, air is injected by an appropriate means such as an air compressor P
into thé tube end 22e protruding from a terminal air bag 21
1, which is yet in a flat shape as shown in Figure 6, whereby the blow tube 22 distends
as illustrated in Figure 11 to supply an air flow A into consecutive air bags 21
1, 21
2,21
3 ...to inflate them increasingly in this order. Slit valves 24 of the respective air
bags 21 are opened by air blow A of which certain protions a enter the respective
air bags to expand them to the extent required for each bag. Then, stopping the injection
of air through means P causes the blow tube 22 to be pressed and flattened, as shown
in Figure 12, by the reaction r from the internal air pressure and the slit valve
24 to be closed to shut off air passage through the tube 22, thus preventing air blown
into the inflated air bags from escaping or leaking therefrom even if air intake end
22e be left open. Preferably, however, some cutoff means S may be employed on the
intake end 22e for the safety purpose.
[0030] The inflatable self-seal type buffer sheet according to the present invention can
be used in a vide rariety of appications. An example of such use is illustrated in
Figure 13 in which a container C accommodates a number of articles B having different
sizes so that spaces of irregular sizes are left between the container and the respective
articles. If conventional buffer or retainer materials having a constant thickness
are to be used to fill such uneven spaces, it is necessary to employ several buffr
materials having several thicknesses corresponding to the respective spaces or to
repeatedly use the buffer materials of a constant thickness to completely fill such
spaces. This is very cumbersome and time-consuming procedures. In contrast, according
to the present invention, a single continuous buffer sheet comprising a series of
individual air bags initially in a flat state can be inserted into uneven spaces,
e.g., at the left side of the container in Figure 13, before or after the articles
are placed in the container C, and then air is blown into the protruding intake end
22e to inflate the individual air bags 21
1, 21
2, 21a and 21
4 independently to the extent that the respective air bags are allowed within the respective
spaces of uneven sizes. Thus, uneven spaces inside the container can be effectively
filled up in a single and simple procedure. Of course, spaces of substantially uniform
size such as shown at the right . side of the container C can equally be filled up
by inserting a flat buffer sheet therein and then inflating the same to a uniform
volume as shown by individual air bags 21. Operations for filling the spaces with
the buffer or retainer materials of the present invention are far more easier and
speedier than those utilizing the conventional materials having constant thickness
or volume, and yet the far more reliable results can be obtained by the present invention.
[0031] Another usage is that the buffer sheet of the present invention can be advantageously
utilized for protecting bittle articles such as glass bottles to be packed in the
container. In this case, many brittle articles can be individually wrapped with the
buffer sheets in flat states of the present invention, and then the articles are placed
in the container with spaces left thereamong. Thereafter, the buffer sheets wrapped
around the respective articles can be inflated by air through the respective protruding
ends to the respectively allowed limits, thus eliminating cumbersome procedures such
as inserting of individual buffer materials into individual spaces after the articles
are placed in the container, which may lead to dangerous situations that operators
may hurt their hands when bottles are accidentally broken, as well as undesirable
conditions that inaccessible spaces are insufficiently filled up. Thus, the present
invention provides speedy, safe and reliable packing of the brittle articles with
low operational costs.
[0032] A remarkable feature of the inflatable and self-sealable buffer sheet of the present
invention resides in that the individual air bags are independent from each other
as to their abilities to expand and maintain expanded states. For example, if any
one of air bags is broken, the remaining all of air bags can maintain their fully
inflated state without being affected by the broken air bag so long as their self-seal
type check valves function. Likewise, any air bags received in larger spaces after
or downstream of smaller space can be fully inflated to their own limits irrespective
of insuffidiently inflated upstream air bag. Further, any of inflated air bags in
series can be taken out by cutting at any desired linking portions without affecting
all other bags independently inflated. Cutting may be done before inflating air bags,
so the buffer sheet of the present invention can be used in a desired length irrespective
of the initial length or even in a single air bag as "one point" use. Thus, the buffer
sheet of the present invention can be widely used in variable fashions such as one
point buffer, linear buffer, spirally wound buffer or buffers arranged in parallel
covering some surface areas.
[0033] The buffer sheet of the present invention provides maximum effects by minimum components
and materials in that its blow tube with slits or slots can form by itself self-seal
check valves upon blowing of air. Simple structure of the buffer sheet of the presetn
invention with minimum components enables nass-production with low cost and vide usage.
1. An inflatable self-seal type buffer sheet comprising:
a séries of individual air bags made of heat-sealable material, which are inflatable
independently, but normally in flat shapes, and
at least one air blow tube also made of heat-sealable material and penetrating said
air bags longitudinally and bonded thereto, said air blow tube or tubes being equipped
with slits or slots forming self-seal type check valves at positions inside the respective
air bags.
2. The inflatable self-seal type buffer sheet as claimed in Claim 1 wherein said individual
air bags are spaced apart from each other and said air blow tube penetrates said spaced
apart air bags and is bonded to the opposite ends of each air bag by heat-sealing,
the inside surfaces of said air blow tube at heat-sealed positions being left unadhered
as open air passage.
3. The inflatable self-seal type buffer sheet as claimed in Claim 1 wherein said séries
of individual air bags are formed from a heat-sealable tubular member of continuous
length through which said air blow tube is inserted and on which transverse heat-sealings
are made at positions not overlapping with said slits or slots on the air blow tube
to yield longitudinally consécutive individual air bags.
4. The inflatable self-seal type buffer sheet as claimed in Claim 1 wherein a plurality
of air blow tubes penetrate in parallel said individual air bags.
5. The inflatable self-seal type buffer sheet as claimed in Claim 1 wherein said series
of air bags are formed by providing upper and lower heat-sealable films of continuous
length and of relatively vide width, heat-sealing said two films along their both
side edges to form a continuous tubular member, and, in addition, providing upper
and lower heat-sealable film stips of narrower width and slightly longer than the
tubular member, forming slits or slots to be self-sealable valves at predetermined
distances on either of said film strips, applying non-heat-sealable coatings on the
inner surface of either of said film strips, then heat-sealing said two film strips
along their both side edges to form said air blow tube which is inserted into and
through said tubular member with at least its one end protruding from the end of said
tubular member, and performing transversely heat-sealing operations on said tubublar
member at its ends and at positions not overlapping with said slits or slots on the
air blow tube to thereby yield longitudinally consecutive individual air bags.
6. The inflatable self-seal type buffer sheet as claimed in Claim 5 wherein said non-heat-sealable
coatings are formed by heat-resistant silicone releasing compositions, colored or
uncolored.
7. The inflatable self-seal type buffer sheet as claimed in Claim 6 wherein said non-heat-sealable
coatings are applied partially to the areas on the film strip over which said transverse
heat-sealings are to be made.
8. The inflatable self-seal type buffer sheet as claimed in Claim 5 wherein said transverse
heat-sealings are comprised of paired seal lines spaced apart by narrow widths.