Technical Field
[0001] The invention relates to single-dose articles which are suitable for treating fabrics
in a washing machine, and which contain a fabric-treatment composition such as a detergent
composition.
Background of the Invention
[0002] Although the marketing of detergent compositions packaged in bulk is common practice,
it has been found that single-dose devices containing detergent compositions offer
a number of advantages in terms of convenience of use and product efficiency.
[0003] In particular, these devices improve dosage control and considerably reduce loss
of detergent composition caused by retention in the dispensers of washing machines.
[0004] Several kinds of single-dose detergent products have already been described in the
art; a common property of these devices is their ability to discharge the detergent
composition they contain during the wash cycle : bags which are made of water-soluble
material have been disclosed, as well as bags made of water-insoluble material fitted
with a water soluble seal, as in GB 1.483.082, or a mechanically-weak seal, as in
EP-B-0 040 931.
Sachets equipped with a rigid stud are disclosed in EP-A-249439.
[0005] However, such sachet-type products are not fully satisfactory in terms of their handling
both before and after the wash; in most cases, a certain number of sachets are packed
together in boxes and it may be difficult to take a single sachet out of a box; further,
because of a rather unpleasant feel, it is desirable to avoid holding the sachets
in the hand.
[0006] After the wash cycle, the empty sachets are flat or in the form of sheets, so that
they offer even less grip than in the initial form; moreover, the sachets are wet
and often stick to the drum of the washing machine, which makes them uneasy to locate
and grip.
[0007] The present invention provides single-dose fabric treatment products, in the form
of sachets, which are easy to manipulate both before and after the wash cycle.
[0008] The present invention provides sachets containing a fabric-treatment product which
are equipped with a permanent handling device.
Detailed description of the invention
[0009] The sachets of the present invention are preferably rectangular, and formed either
from two rectangular sheets of flexible material bonded together at their four edges,
or from a single sheet of flexible material folded over and with the remaining three
edges bonded together.
[0010] The sachets of the present invention are characterized in that a handling device
is permanently attached to the sachet.
[0011] The handling device consists of a rigid or a semi rigid component of such a shape
so as to allow it to be gripped easily. Preferably, the rigid or semi rigid material
is selected from polyethylene or polypropylene.
[0012] The handling device may be a full or hollow moulded component, but in a preferred
embodiment, it consists in a loop formed by a rigid or semi rigid material; Preferably,
such loop has a triangular cross section.
[0013] In the case where the handling device consists of a hollow, moulded component, it
will preferably have a ring or doughnut shape.
[0014] The handling device may consist of a component directly attached to the sachet; in
such case, any adhesive compound can be used but preferably, the component will be
attached using an ultrasonic welding technique.
[0015] In the case where the component has a ring or doughnut shape, it is suitable to use
sachets which have at least one perforation on an extended fin or an edge, in which
the ring or doughnut component may be permanently fastened.
[0016] In another embodiment, the handling device contains a rigid or semi-rigid component
indirectly attached to the sachet; in such a case it is necessary to provide a means
to attach the rigid or semi rigid component to the sachet. In a preferred embodiment,
such means consist in a thread made of rigid or flexible material, and the rigid or
semi-rigid component is of a shape such as to be held easily in the hand; for instance,
a spherical shape is appropriate.
[0017] The handling device has several different possible locations on the sachet :
In one embodiment of the invention, the handling device is attached to one edge of
the sachet, but in a preferred embodiment, the handling device is attached to an integral
fin extending outward from one of the edges of the sachet or to an integral fin extending
outward from one surface of the sachet.
[0018] The handling device according to the invention may be colored, printed or embossed
by any means such as to make them easy to locate and/or identify by a logo or a brand
name.
[0019] The present sachets can be non-opening, in which case, the sheet material is such
as to allow water to pass through and dissolve the detergent composition, which is
then released.
[0020] It is preferred, in the context of the present invention, that said sachets contain
at least one opening side, i.e. a side which, while being closed by closing means
before use of the sachet, opens up when in use in a washing machine, and allows dispensing
of the fabric-treatment composition contained in it.
[0021] Most preferred in the present context, are sachets which are formed of a single sheet
of flexible material folded over, and with the three remaining edges being opening
sides, such as defined above. After the wash cycle, such sachets are in the form of
a sheet.
[0022] The closing means of the opening sides contain preferably water-soluble seals, although
mechanically-weak seals or combinations of water-soluble and mechanically-weak seals
can be used.
[0023] Suitable water-soluble adhesives can, for example, be based on polysaccharides such
as starch or dextrin, synthetic polymers such as polyvinyl alcohol, or alkali metal
silicates or polyethylene oxide. Small amounts of plasticizers, for example ethylene
glycol, can be added to the water-soluble adhesives, if desired.
[0024] The flexible sheet materials which are used to form the sachets herein, can be made
of paper, of woven, knitted or non-woven fabrics, or of plastic film material.
[0025] The materials should be water-insoluble and can be either water-permeable or water-impermeable.
[0026] The materials used to form the sachets are required to have a high wet strength,
so as not to disintegrate during the washing process. The preferred sheet material
for forming the bags is paper or thin non-woven fabric made out of synthetic fibres;
synthetic fibres include fibres made out the following materials : Polyethylene, polypropylene,
polyester, polyamide, polyacrylate, cellulose acetate, polyacryloritrile, and any
mixture thereof.
[0027] Alternatively, cellulosic materials can be used to make the non-woven fabrics herein,
alone or in admixture with either synthetic or natural fibres. If natural fibres are
used, it is desirable to include a proportion of long fibers such as manilla hemp,
in order to improve the strength of the sheet material, and polymeric coating is also
desirable for increasing wet strength.
[0028] It may be desirable to form the sachets of sheet material made from oxidation-resistent
fibres, or to treat the sheet material before or after forming the sachets with a
coating to improve oxidation resistance.
[0029] If water-insoluble, water-impermeable thermoplastic materials are used, including
perforated materials such materials may advantageously be selected from polyolefins
such as polyethylene, polypropylene, polystyrene; polyesters especially polyethylene
terephthalate; vinyl polymers such as insoluble polyvinyl acetate and polyvinyl acrylate,
polyvinyl chloride, and polyvinylidene chloride; polyamides and polyacrylonitrile;
and other thermoplastic sheet materials having similar physical properties.
[0030] The fabric-treatment compositions which are contained in the sachets of the present
invention are in particulate form, and are usually detergent compositions, i.e., a
composition containing at least a surfactant and a builder is suitable for use in
the present context; as an alternative, the sachets of the present invention can contain
any particulate ingredient which is active during the wash and rinse cycles : bleaches,
bleach activators, fabric softeners, perfumes, whitening or brightening agents, stain
removal agents, enzymes and the like. It can be appropriate to keep certain of these
ingredients separate during storage, and therefore executions of the present invention
can be conceived, wherein the present sachets contain at least two separate compartments;
[0031] For ease-of-manufacturing and packaging reasons, it may be appropriate to have a
certain number of sachets linked together; in this execution of the invention each
of these sachets is detachable from the others and each sachet has an individual handling
device according to the invention.
Examples
[0032] The following examples illustrate some of the possible executions of the invention,
but are not intended to limit the scope of the application; further, the drawings
to which the examples refer are not meant to teach any dimension or proportion.
In the three following examples, the sachets contain the following particulate detergent
composition.
| Ingredients |
Percent by weight |
| Anionic surfactant |
8.0% |
| Nonionic surfactant |
5.0% |
| Sodium tripolyphosphate |
24.5% |
| Sodium perborate monohydrate |
14.0% |
| Bleach activator |
4.0% |
| Enzyme |
0.8% |
| Sodium silicate |
8.0% |
| Sodium carborate |
11.0% |
| Minors and water |
balance to 100 |
Example 1
[0033] This example refers to Fig. 1A and Fig. 1B; Fig. 1A represents the sachet before
use, and Fig. 1B represents the sachet during the wash cycle.
The sachets consist of a sheet 1 of polyethylene oxide which is folded in two unequal
parts; the three remaining edges 2a, 2b, 2c are bounded together, using a water soluble
adhesive such as high molecular weight polyethylene oxide; these seals are represented
by the hachured regions in Fig. 1A.
A fin 3 extends outward from the seal 2c and the handling device 4 is fixed on said
fin; the hanling device consists of a loop of polypropyene, such loop has a triangular
cross section and is 15 mm long. The dimensions of the sachet are in this case : 2c
= 110 mm and 2a = 2b = 90 mm.
[0034] During the wash (Fig, 1B), the three seals of 2a, 2b, 2c are dissolved and the sachets
opens up and discharges the contained detergent composition described above.
The zones which were initially sealed are shown by the dotted lines.
Example 2
[0035] This example refers to Fig. 2A and 2B which represent, respectivly, the sachet before
and during the wash.
This sachet consists of a sheet 1 which is folded three times, as illustrated in Fig.
2B. The three edges 2a, 2b and 2c are bonded, using high molecular weight polyethylene
oxide as a water soluble adhesive; the three seals are represented by the hachured
regions in Fig. 2A.
This sachet has a fin 3 extending outwards from the middle seal in 2c and a handling
device 4 is attached to said fin.
The handling device 4 consists of a loop of polypropylene having a triangular cross
section; the handling device is 15 mm long and the dimensions of the sachet are :2c
= 120 mm and 2a = 2b = 100 mm.
[0036] During the wash (Fig. 2B), the three seals of 2a, 2b, 2c are dissolved and the sachets
opens up and discharges the contained detergent composition, described above.
The zones which were initially sealed are shown by the dotted lines.
Example 3
[0037] This example refers to Fig. 3A and 3B which represent, respectivly, the sachet before
and during the wash.
This sachet consists of a sheet 1 which is folded three times, as illustrated in Fig.
3B. The three edges 2a, 2b and 2c are bonded, using high molecular weight polyethylene
oxide as a water soluble adhesive; the three seals are represented by the hachured
regions in Fig. 3A.
The sachet has a handling device 4 which is fixed at one extremity of one of the lateral
seals 2a or 2b.
The handling device 4 consists of a loop of polypropylene having a triangular cross
section; the handling device is 15 mm long and the dimensions of the sachet are :2c
= 130 mm and 2a = 2b = 110 mm.
[0038] During the wash (Fig. 3B), the three seals of 2a, 2b, 2c are dissolved and the sachets
opens up and discharges the contained detergent composition, described above.
The zones which were initially sealed are shown by the dotted lines.
[0039] After having discharged the fabric treatment composition, the sachet is in the form
of a sheet, but remains folded, since the handling device is positioned on a seal
and, therefore, holds together a portion of the two edges.
1. A sachet of flexible sheet material with a fabric-treatment composition enclosed
in it, for use as a single-dose fabric treatment article in a washing machine, characterized
in, that a handling device is permanently attached to the sachet.
2. A sachet in accordance with claim 1 wherein the handling device consists of a rigid
or semi-rigid component of such a shape so as to allow it to be gripped easily, said
component being directly attached to the sachet.
3. A sachet in accordance with claim 2 wherein the handling device consists of a strip
of rigid or semi-rigid material formed into a loop.
4. A sachet in accordance with claim 3 wherein the loop formed by the rigid or semi-rigid
material is of a predetermined geometrical shape.
5. A sachet in accordance with claim 4 wherein said geometrical shape is a hollow
triangle.
6. A sachet in accordance with claim 3 wherein the rigid or semi-rigid material is
selected from the group of propylene, and polyethylene.
7. A sachet in accordance with claim 1 wherein the handling device consists of a rigid
or semi-rigid component and a means to indirectly attach said component to the sachet.
8. A sachet in accordance with claim 7 wherein said means to indirectly attach the
component to the sachet, is a thread made of rigid or flexible material.
9. A sachet in accordance with claims 1 - 8 wherein the handling device is attached
to one edge of the sachet.
10. A sachet in accordance with claim 9, wherein the handling device is attached to
an integral fin extending outwardly from one of the edges of the sachet.
11. A sachet in accordance with claims 1 - 8 wherein the handling device is attached
to one surface of the sachet.
12. A sachet in accordance with claim 11 wherein the handling device is attached to
an integral fin extending outwardly from one of the surfaces of the sachet.
13. A sachet according to any of the preceding claims characterized in that it comprises
at least two comparments containing different ingredients.