[0001] The present invention relates to a method of retouching a pattern which is formed
on one side of a substrate and which is in part defective. The invention is more particularly
concerned with a method or technique for effectively retouching a relatively thick
pattern having, for example, a thickness of the order of 0.5 µm - 1.5 µm or more.
Accordingly, this invention is directed to a method more suitable for retouching a
colour filter in, for example, a colour liquid-crystal display panel etc, rather than
a photomask which is used in the manufacture of a semiconductor device or the like,
e.g. as acknowledged below.
[0002] It is generally known to retouch defects on a photomask, the necessity for retouching
increasing as the photomask increases in area.
[0003] The way in which the pattern on the photomask is retouched, is also applied to retouching
in other pertinent fields, for example, a colour filter or the like in a colour liquid-crystal
display panel. However, such techniques are common to each other in retouching a pattern
formed on one side of a substrate and which is partially defective.
[0004] This is generally evident from US Patent no 4 200 668 (Segal et al) which relates
to the repair of pinholes in a defective photomask, e.g. comprising a chromium film
on a glass substrate such as used in the manufacture of integrated circuit patterns.
An adhesive promoting film layer (e.g. siloxane) is deposited on the surface of the
photomask followed by a solvent soluble photoresist layer. A window is then formed
by a laser through the layers and photomask in the area of each pinhole and a metallic
film is deposited on the exposed surfaces. Finally a solvent is applied to the photomask
to remove the photoresist and cause the metallic film to be removed except at each
window area.
[0005] However as will be evident this procedure differs from, and does not include, essential
features of applicants invention as hereinafter described and claimed.
[0006] Japanese Patent Unexamined Publication (Kokai) No SHO 54-32978 also discloses a technique
primarily for retouching pattern defects of a photomask in which a protective membrane
or layer is formed at least on the pattern surface of the side of the substrate prior
to illumination by a laser such that the side of the substrate is protected and whereby
on laser illumination portions of the protective layer are prevented from scattering
and from adhering to the remaining portions of the protective layer so that the remaining
portions form new defects. In addition, Japanese Patent Unexamined Publication (Kokai)
No SHO 62-191804discloses such a technique in which a laser having its wave length
equal to or less than 1 µm is applied to remove foreign matter adhering to a colour
filter, together with the construction substance of the colour filter, which is located
adjacent the foreign matter.
[0007] Should the portions of the photomask or the colour filter, from which the foreign
matter is removed, be left as they are, the portions are brought to falling conditions
and form different defects. To this end, it is necessary to fill the falling portions
with pattern material or other retouching materials. In retouching of a colour filter,
particular consideration must be made to obtaining uniformity of the membrane thickness
of the filled retouching material with the thickness of the past pattern or the original
pattern.
[0008] In this respect, Japanese Patent Unexamined Publication (Kokai) No SHO 61-122605
discloses such a method in which breaking portions of pigments of a colour filter
are retouched or restored, an entire side of a substrate including a pigment layer
is first coated with a photoresist, then portions of the pigment layer including the
breaking portions of the pigments are then removed together with the photoresist by
illumination from a laser so as to expose a portion of the substrate. A pigment layer
is then formed on the substrate by vacuum-deposition and, subsequently, residual photoresist
is dissolved and removed. According to this method, it is possible to form, by vacuum-deposition,
the pigment layer for retouching under the same condition as the past pigment layer
to be retouched, thereby bringing the thickness of the pigment layer of the retouched
portions substantially to the thickness of the past pattern.
[0009] In such a retouching technique of a colour filter, however, the retouching of the
breaking portions of the pigments must be done for each colour, that is, the retouching
must be done in numbers corresponding to the colours such that a first pattern is
formed, the first pattern is subsequently retouched, a second pattern is then formed,
the second pattern is subsequently retouched, and so on.
[0010] The inventors of this application have considered various methods which more easily
conduct retouching of an article having a plurality of types of patterns such as a
colour filter.
[0011] As a result, the inventors have provided a method in which, after the plurality of
types of patterns have all been formed, these patterns are retouched at once. In this
method retouching material is partially filled in a plurality of portions to be retouched
and the pattern portions are different in type from each other, depending upon their
place.
[0012] Figure 2 of the accompanying drawing shows a condition under which foreign matter
is removed, and retouching material 2 is coated on the portion to be retouched in
which one side of a substrate 1 is exposed. The retouching material 2 fills a defective
portion of a pattern 3, and a part of the retouching material 2 adheres to an inner
periphery of a retouching protective membrane 4 and an upper surface thereof.
[0013] A material section 2a on the retouching protective membrane 4 can be removed by removing
the protective membrane 4. However, it is difficult to remove a material section 2b
at a portion on the inner periphery of the protective membrane 4. As a result, there
is a likelihood that the material section 2b at the inner peripheral portion of the
protective membrane 4 is left in the form of a projection at a peripheral edge portion
of a material section 2c which fills the defective portion, so that the projection
forms a new defect. Where the retouching protective membrane 4 is of a thickness equal
to or thicker than 1.5 µm, the thickness of the material section 2b remaining at the
inner peripheral portion of the protective membrane 4 increases. Accordingly, when
the pattern 3 itself is of large thickness per se such as a colour filter as compared
with a photomask, the above-described problem becomes more difficult. Further, in
the case of a colour filter, the projection mentioned above causes the display quality
to deteriorate so that its influence is large.
[0014] The present invention has been arrived at after consideration of the points described
above. Thus it is an object of the invention to provide an improved retouching technique
in which it is difficult for an article such as a projection to occur at a peripheral
edge portion of retouching material such as an ink which is partially filled in a
defective portion of a pattern. As a result retouching can be effectively carried
out.
[0015] According to the present invention, there is provided a method of retouching a defective
pattern formed on one side of a substrate for a colour filter having a plurality of
colour picture elements in which the pattern is coated with a protective layer and
a hole is made through said layer and pattern to expose the substrate only at the
location of the or each defect so as to remove the latter, filling the or each hole
with a retouching material which adheres to the substrate and then removing the protective
layer with any excess retouching material,
characterised by the protective layer being provided by a retouching protective membrane
which is either water soluble so as to be oil repellent or is oil soluble so as to
be water repellent and wherein the retouching material consists of one or more inks
which is or are of the same or similar colour to a corresponding colour picture element
or elements and is only introduced locally into the or each hole to fill the latter,
said retouching material being correspondingly oil soluble or water soluble so as
to be repelled by the retouching protective membrane whereby adhesion of retouching
material to the retouching protective membrane is at least considerably reduced especially
at the inner peripheral portion thereof about the or each filled hole so that it is
difficult for projection of retouching material to remain thereat.
[0016] In the case where the retouching protective membrane and the retouching material
are, for example, such that the former is oil-repellent and the latter is oil-soluble,
the retouching material is difficult to adhere to an inner periphery of the protective
membrane when the retouching material is coated and, accordingly, it is difficult
for an article in the form of a projection mentioned previously to remain.
[0017] At this time, it is desirable that the retouching protective membrane is formed as
thin as possible. For instance, in the retouching of a colour filter, the protective
membrane is coated on the entire surface of the pattern. For this reason, it is better
that the thickness of the protective membrane is within a range of from 0.5 µm - 2.0
µm, more preferably, within a range of from 0.5 µm - 1.5 µm. Within this range, it
is possible to restrain the height of the projection to a value equal to or less than
1.0 µm.
[0018] The invention will now be described by way of practical example by reference to the
accompanying drawings in which:-
- Figures 1a to 1e
- are a process diagram showing an embodiment of the invention; and
- Figure 2
- is a partial cross-sectional view for explanation of a problem which is solved by
the invention as already referred to.
[0019] Reference is now made in turn to Figures 1a to 1e as follows:-
[0020] Figure 1a An article to be retouched is a colour filter 10. The colour filter 10 has colour
picture elements 20 in three colours including red (R), green (G) and blue (B), which
are the three primary colours, on one side of a planar support substrate 12 which
is made from a transparent glass plate or the like. Light shielding patterns of black
or the like may be included at portions of the boundary between the colour picture
elements 20.
[0021] Three types of defects are seen at the colour picture elements 20. One is a defect
30 due to foreign matter 22, another is a defect 40 due to mixture of colours, and
the other is a defect 50 due to falling of the picture element 20. The foreign matter
22 may be dust or a fragment of resin or the like which enters during manufacturing
of the colour filter 10. The size of the foreign matter 22 may be a few micro metres
(microns) to a few tens thereof. If the defect 30 is due to dust, a fragment of resin
or the like, the display quality of a liquid-crystal display panel is deteriorated
and, further, when the height of the defect 30 increases to a value equal to or higher
than the gaps of liquid-crystal cells, the defect 30 also causes a short-circuit.
The second defect 40 occurs due to transfer of another colour onto a portion other
than a requisite portion, by contamination or the like of a photomask for manufacturing
the colour filter, or of a printing plate. For instance, the second defect 40 is such
a condition where the colour picture element 20 of red (R) partially rests on the
colour picture element 20 of blue (B). Should the defect 40 increase to a value equal
to or larger than 20 µm, for example, it is possible to actually see it. The larger
the defect 40 is, the greater will be the deterioration of the quality of the display.
The third defect 50 occurs due to imperfection in the transfer of resin for the colour
filter, the photoresist or the like. The defect 50 also causes deterioration of the
display quality.
[0022] Accordingly, defects such as 30, 40 and 50 lower the yield of the colour filter 10.
In view of such defects and in order to improve the yield, or in order to obtain high-quality
products, a retouching technique is utilised. In this connection, the colour filter
10 is made such that the material thereof is of macromolecular substance coloured
by dyes or pigments. The colour filter 10 may be one which is made by any known method
such as, for example, a dyeing method, a printing method, a method for patterning
a colouring layer, or the like.
[0023] Figure 1b In retouching, the surface of the colour filter 10, including the above-described
defects 30, 40 and 50, it is coated with a retouching protective membrane 60. The
material used for the protective membrane 60, is selected so as not to be violated
by the retouching material (ink) as subsequently described.
[0024] In the case where an oil soluble retouching ink is employed as the retouching material,
a water soluble resin is used for the protective membrane 60. For instance, in the
case where a colouring-polyimide retouching ink is used, gelatin, casein, PVA, gum
arabic or the like is preferable for the protective membrane 60. A photoresist of
solvent type is inadequate. It is also effective that an oil-repelling agent is added
to the material for forming the protective membrane 60.
[0025] Further in order to enhance the sensibility or absorbency of a laser, dyes or a compound
are added to the protective membrane 60 as the case may be.
[0026] Moreover, in the case where a water soluble retouching ink is used, an oil soluble
resin is employed for the protective membrane 60. For instance, a gelatinous dye colour
filter is retouched by gelatin having added thereto dyes, OBC (trade name: Tokyo Ohkasha)
or SILITECT (trade name: Trylaner Technologies Inc) is preferable for the protective
membrane 60. Among protective membranes of oil-solubility, SILITECT is superior as
a material having a high water-repellence. Also in this case, it is effective that
a water-repelling agent is added to the material which forms the protective membrane
60.
[0027] The retouching protective membrane 60 can be formed by coating. As the coating method,
various methods can be utilised such as spin coating, roll coating, brushing, printing,
spraying and the like. Further, the entire surface of the colour filter 10 may be
coated with the protective membrane 60, or the peripheries of the respective defects
may be partially coated with the protective membrane 60.
[0028] Figure 1c A laser is illuminated on the colour filter 10 which is coated with the retouching
protective membrane 60, whereby the surface of the support substrate 12, that is,
the glass, is exposed at the portions of the defects 30, 40 and 50.
[0029] As to the laser used in the illumination, this may be a CO
2 laser (wavelength: 10.6 µm), a laser within a visible range such as a second harmonic
(wavelength: 0.53 µm) of a YAG:Nd laser, a xenon laser or the like, or a laser within
the ultraviolet range such as an excimer laser or the like. Among them, a laser within
the visible range and within the ultraviolet range is preferable. In case of the CO
2 laser, energy is absorbed and is heated at the surface portion of the support substrate
12 of the colour filter 10, so that the colour picture elements 20 and the retouching
protective membrane 60 are partially torn off. However against this, and in the case
of a laser within the visible range and the ultraviolet range, the colour picture
elements 20 tend to absorb the energy of the laser, so that the removing efficiency
of the colour picture elements 20 and the protective membrane 60 is superior. Accordingly,
it is preferable also for the retouching protective membrane 60 that a wavelength
portion of the laser used has an absorbency. In this connection, the portion of the
defect 30 due to the foreign matter 22 has its surface in the form of a large protrusion
or "mountain" centering around the foreign matter 22. Accordingly, it is preferable
to remove a considerably wider area including the peripheral portion of the defect
30.
[0030] In connection with the above, a method of physically removing the defects by means
of a needle or the like can also be utilised as a simple or easy method, though the
method is not so highly accurate as the method which uses a laser.
[0031] Figure 1d The portions to be retouched, in which the surface of the support substrate 12 is
exposed, are coated with retouching inks such as red, green and blue, so that the
portions to be retouched are filled. Since the portions to be retouched are considerably
small in area, a layer 70 of the retouching inks is inevitably formed also on the
retouching protective membrane 60. However, the retouching protective membrane 60
is of thin form, or the protective membrane 60 is given such a property that the material
of the protective membrane 60 repels the layer 70 of the retouching inks, whereby
an adhering amount of such inks on the inner peripheral portion of the protective
membrane 60 can be considerably reduced. In this regard the support substrate 12 is
usually a glass plate. Where the portions have holes or bores formed therein by the
laser, these are simply filled with the retouching inks, however, wettability of the
retouching inks is different between the glass surface of the substrate 12 at the
bottom of the bore and that of the surface of the retouching protective membrane 60.
Accordingly, it can occur that the retouching inks do not uniformly adhere to the
portions to be retouched with a uniform thickness. In this case, it is preferable
that, prior to coating with the retouching inks, a pretreatment is given by dilution
of the retouching inks, or by liquid in which resin of the retouching inks is diluted,
or by dilution of the resin whereby the adhesiveness between the support substrate
12 and the retouching inks is improved.
[0032] Fundamentally, and as regards the inks of the retouching material, it is preferable
that such inks are selected so as to be of the same material as that of colour picture
elements 20 to be retouched. However, the inks are not limited to the same material
of the colour picture element. Also it is preferable that the inks are the same in
colour as far as possible. However, no problem occurs if the inks are only substantially
the same in colour as each other. The retouching process can be simplified if a plurality
of retouching portions positioned at a plurality of locations are filled with an ink
of a single black colour or metal such as, for example, chromium or the like.
[0033] As to the filling method of the retouching inks, various methods are used such as
brushing, printing, spraying, spin coating or the like. Among them, the spin coating
method is most satisfactory in that the membrane thickness of the filling portions
can be uniformly of the same thickness to that of the colour picture elements 20.
In this spin coating method, an injection needle is used, for example, to drip a predetermined
amount of retouching ink on the filling portions and, subsequently, the support substrate
12 is rotated, whereby the retouching ink of the filling portion is of uniform thickness
to that of the colour picture elements 20. In this connection, since the retouching
portion is extremely small in area, it is possible to coat the retouching ink partially
and, accordingly, it is also possible to treat a plurality of colour inks at once,
Of course, a portion, which is smaller in area than the size of the colour picture
elements 20 and which does not cause any problem in the quality, does not require
retouching.
[0034] Figure 1e The retouching protective membrane 60 is removed whereby the retouching inks 70 remain
only on the portions to be retouched. As a method of removing the protective membrane
60, it is possible to use a method of washing the protective membrane 60 by a solvent
or water, or by a method of tearing the protective membrane 60 from the surface of
the substrate 12 by physical means, or the like.
[0035] Further, when the surface of the support substrate 12 is exposed by illumination
of the laser, a case can occur where the edge portions of the respective defects and,
as the case may be, the edge of each retouching portion exceeds, in height, the cell
gaps of the liquid-crystal panel, for example, 5 µm. In this case, it is preferable
that the laser is again applied to the portion having a high edge so as to remove
it. If the laser is narrowed or reduced to a spot, for example, of the order of 2
µm - 3 µm, the removed area due to the laser is small, so that practically no problem
occurs.
[0036] In connection with the above and as regards the retouching material, it is possible
also to use a photo-sensitive resin consisting of achromatophilia. In this case, the
photo-sensitive resin which fills in the locations to be retouched, is spot-exposed,
whereby the photo-sensitive resin can remain only on the defective portions. Subsequently,
the remaining photo-sensitive resin is dyed, and the retouching membrane is then removed,
whereby the retouching is completed.
[0037] Moreover, in the case where material, in which a colouring agent such as dyes, pigments
or the like is mixed with resin such as polyimide or the like is used as the pattern
material and the retouching material; organic-inorganic transparent coating material
such as, for example, JHR (trade name: Nippon Gosie Gomu Kabushiki Kaisha) can be
used as the material of the retouching protective membrane 60. The JHR is superior
as regards adhesiveness to the glass of the substrate 12, but is inferior as regards
adhesiveness to coloured polyimide or the like. Accordingly, after the retouching
material has been filled, it is possible to effectively remove the retouching protective
membrane 60 by the use of an adhesive tape or the like.
[0038] As described above, and according to the invention, the retouching protective membrane
60 or the retouching material 70 is made of water-soluble material, while the other
is made of oil-soluble material. Accordingly, no article or projection having a high
back remains on the peripheral edge portion of the retouching material such as an
ink or the like, which is filled into the retouching portions, so that it is possible
to freely adjust the membrane thickness of the retouching portions thereby effectively
retouching the pattern. In particular considerable advantages are obtained if the
invention is applied to the pattern having a large membrane thickness, for example,
to a colour filter for use in a colour liquid-crystal display panel. Further, the
invention also obtains such advantages that, in the case where the invention is applied
to retouching of an article having a plurality of types of patterns such as a colour
filter, the plurality of types of patterns can simultaneously be retouched by a single
retouching treatment.
Example 1: Retouching of Colour Filter which uses Coloured Polyimide
[0039] An aqueous solution of 10% of PVA (polyvinyl alcohol) in which a slight amount of
acid rhodamine B was dissolved, was coated on a colour filter 10 by means of spin
coating. Subsequently, the aqueous solution was baked at 120°C for 5 (five) minutes,
thereby forming a retouching protective membrane 60 having its thickness of 1.5 µm.
[0040] Subsequently, a second harmonic of a YAG:Nd laser was pulse-applied to a retouching
portion having a defect, to form a bore in the retouching protective membrane 60 and
the colour filter 10, thereby exposing the glass surface of the plate 12. A single
drop of a polyimide retouching ink of oil-solubility for a red colour was dripped
onto the retouching portion so as to smooth the latter by the spin coating. After
baking at 150°C to harden the retouching ink the latter was subsequently rinsed with
water. Then a smooth ink layer of a red colour remained only on the retouching location,
and the remaining portion was rinsed together with the protective membrane. This was
further baked at 250C to completely harden the retouching portion of polyimide, thereby
completing the retouching operation.
Example 2: Retouching of a Gelatinous Dyeing Colour Filter
[0041] SILITECT was coated as the retouching protective membrane 60 on a colour filter 10
by means of spraying. Subsequently, a xenon laser was applied to a retouching portion
having a defect to form a bore, thereby exposing the glass surface of the plate 12.
[0042] A retouching ink layer for a blue colour, in which blue dyes were added to a gelatinous
aqueous solution, was formed by means of spin coating. After air drying, the SILITECT
layer 60 was peeled off from the colour filter 10 by the use of an adhesive tape.
At the time of this peeling, the excess ink layer was also removed together with the
SILITECT layer. Baking was then effected at 160°C to harden the retouching ink, thereby
completing the retouching operation.
[0043] At this time, since the SILITECT was coated by means of spraying, the coating was
considerably thickened. Since, however, the SILITECT per se is water-repellent, no
problem occurs at a projection around the peripheral edge portion of the retouching
pattern.
INDUSTRIAL APPLICABILITY
[0044] As described above, the invention is useful as a retouching technique of a pattern
in a photomask, a colour filter or the like. Particularly, the invention is preferable
for retouching of an article having a plurality of patterns each of which is relatively
large in membrane thickness, like the colour filter.
1. A method of retouching a defective pattern formed on one side of a substrate for a
colour filter having a plurality of colour picture elements in which the pattern is
coated with a protective layer and a hole is made through said layer and pattern to
expose the substrate only at the location of the or each defect so as to remove the
latter, filling the or each hole with a retouching material which adheres to the substrate
and then removing the protective layer with any excess retouching material, characterised
by the protective layer being provided by a retouching protective membrane (60) which
is either water soluble so as to be oil repellent or is oil soluble so as to be water
repellent and wherein the retouching material (70) consists of one or more inks which
is or are of the same or similar colour to a corresponding colour picture element
or elements (20) and is only introduced locally into the or each hole to fill the
latter, said retouching material (70) being correspondingly oil soluble or water soluble
so as to be repelled by the retouching protective membrane (60) whereby adhesion of
retouching material (70) to the retouching protective membrane (60) is at least considerably
reduced especially at the inner peripheral portion thereof about the or each filled
hole so that it is difficult for projection of retouching material (70) to remain
thereat.
2. A method according to claim 1 wherein the defective pattern is entirely coated with
the retouching protective membrane (60) or is only partially coated therewith i.e.
at the or each defect location.
3. A method according to claim 1 or 2 wherein where the retouching protective membrane
(60) is water soluble an oil repelling agent is added to it and where the retouching
protective membrane is oil soluble a water repelling agent is added thereto.
4. A method according to any of claims 1, 2 or 3 wherein the retouching procedure is
effected at a plurality of defect locations of one or more patterns substantially
simultaneously.
5. A method according to any of the preceding claims wherein after introduction of the
retouching material (70) locally into the or each hole through the retouching protective
membrane (60) and pattern to the substrate (12), such as by spin coating, the substrate
(12) is then rotated whereby the retouching material (70) in the or each hole is made
of substantially uniform thickness to that of the colour picture element or elements
(20).
6. A method according to any of the preceding claims wherein a predetermined amount of
the retouching material (70) is dripped such as by means of an injection needle into
the or each said hole through the retouching protective membrane (60) and pattern
to the substrate (12).
7. A method according to any of the preceding claims wherein prior to introduction locally
into the or each said hole, the retouching material (70) is given a pretreatment whereby
its adhesiveness with the substrate (12) is increased.
8. A method according to claim 7 wherein the pretreatment is effected by dilution of
the retouching material (70) or by dilution of liquid in which resin of the retouching
material (70) is contained or by dilution of the resin itself.
9. A method according to any of the preceding claims wherein after introduction of the
retouching material (70) into the or each said hole, the retouching protective membrane
(60) is removed from the pattern by means of washing the membrane (60) with a solvent
or water, or, particularly in the case of a thin membrane (60), by tearing it from
the pattern or by removing it therefrom by means of adhesive tape.
10. A method according to any of the preceding claims wherein the thickness of the retouching
protective membrane (60) is of the order of 0.5 µm - 2.0 µm.
11. A method according to any of the preceding claims wherein the or each said hole through
the retouching protective membrane (60) and pattern to the substrate (12) is made
by means of a laser operating at a wavelength which is absorbed by the retouching
protective membrane (60).
12. A method according to claim 11 wherein any remaining projecting edge portion of a
defect or of the retouching material (70) from the pattern colour picture element
or elements (20) is or are removed by further laser treatment.
13. A method according to any of the preceding claims 1 to 10 wherein a needle or the
like is employed for physically effecting defect removal.
1. Verfahren zum Ausbessern eines fehlerhaften Musters, das auf einer Seite eines Substrats
für einen Farbfilter gebildet ist, der eine Vielzahl von Farbfilterelementen hat,
in denen das Muster mit einer schützenden Schicht bedeckt ist, und ein Loch durch
die Schicht und das Muster gemacht wird, um das Substrat nur an der Stelle des oder
von jedem Fehler freizulegen, um den letztgenannten zu entfernen, Füllen des oder
von jedem Loch mit einem Ausbesserungsmaterial, das an dem Substrat haftet, und dann
Entfernen der schützenden Schicht mit irgendeinem überschüssigen Ausbesserungsmaterial,
darin gekennzeichnet, dass die schützende Schicht von einer ausbessernden schützenden
Membran (60) geliefert wird, die entweder wasserlöslich ist, um ölabweisend zu sein,
oder öllöslich ist, um wasserabweisend zu sein, und in dem das ausbessernde Material
(70) aus einer oder mehreren Tinten besteht, die oder welche dieselbe oder eine ähnliche
Farbe wie ein entsprechendes Farbbildelement oder -elemente (20) hat, und die nur
örtlich in das oder jedes Loch eingeführt wird, um das letztgenannte zu füllen, wobei
das Ausbesserungsmaterial (70) entsprechend öllöslich oder wasserlöslich ist, um von
der ausbessernden schützenden Membran (60) abgewiesen zu werden, wobei Haftung des
ausbessernden Materials (70) an der ausbessernden schützenden Membran (60) wenigstens
beträchtlich verringert wird, insbesonders an dem inneren peripheren Teil davon um
das oder jedes gefüllte Loch, so dass es für einen Vorsprung des ausbessernden Materials
(70) schwierig ist, dort zu bleiben.
2. Verfahren nach Anspruch 1, in dem das fehlerhafte Muster ganz mit der ausbessernden
schützenden Membran (60) bedeckt ist, oder nur teilweise damit bedeckt ist, d.h. an
der oder jeder Fehlerstelle.
3. Verfahren nach Anspruch 1 oder 2, in dem der ausbessernde schützenden Membran (60)
ein ölabweisendes Mttel zugegeben wird, wenn sie wasserlöslich ist, ihr, und der ausbessernden
schützenden Membran ein wasserabweisendes Mittel zugegeben wird, wenn sie öllöslich
ist.
4. Verfahren nach einem der Ansprüche 1, 2 oder 3, in dem die Ausbesserungsprozedur an
einer Vielzahl von Fehlerstellen von einem oder mehreren Mustern im wesentlichen gleichzeitig
bewirkt wird.
5. Verfahren nach einem der vorhergehenden Ansprüche, in dem nach der Einführung des
Ausbesserungsmaterials (70) örtlich in das oder jedes Loch durch die ausbessernde
schützende Membran (60) und das Muster zu dem Substrat (12) wie durch Schleuderbeschichten,
das Substrat (12) dann gedreht wird, wobei das Ausbesserungsmaterial (70) in dem oder
jedem Loch mit einer im wesentlichen gleichförmigen Dicke wie der des Farbbildelements
oder -elemente (20) hergestellt wird.
6. Verfahren nach einem der vorhergehenden Ansprüche, in dem eine vorbestimmte Menge
des Ausbesserungsmaterials (70) wie durch eine Einspritznadel in die oder jedes Loch
durch die ausbessernde schützende Membrabn (60) und das Muster zu dem Substrat (12)
getropft wird.
7. Verfahren nach einem der vorhergehenden Ansprüche, in dem vor der örtlichen Einführung
in das oder jedes Loch dem Ausbesserungsmaterial (70) eine Vorbehandlung gegeben wird,
wobei seine Haftfähigkeit an dem Substrat (12) erhöht wird.
8. Verfahren nach Anspruch 7, in dem die Vorbehandlung durch Verdünnung des ausbessernden
Materials (70) oder durch Verdünnung von Flüssigkeit, in der Harz des ausbessernden
Materials (70) enthalten ist, oder durch Verdünnung des Harzes selbst bewirkt wird.
9. Verfahren nach einem der vorhergehenden Ansprüche, in dem nach der Einführung des
ausbessernden Materials (70) in das oder in jedes Loch die ausbessernde schützende
Membran (60) von dem Muster durch Waschen der Membran (60) mit einem Lösungsmittel
oder Wasser entfernt wird, oder, insbesonders im Fall einer dünnen Membran (60), durch
Abreissen von dem Muster oder durch Entfernen davon durch ein Klebband.
10. Verfahren nach einem der vorhergehenden Ansprüche, in dem die Dicke der ausbessernden
schützenden Membran (60) in der Grössenordnung von 0,5 µm - 2,0 µm liegt.
11. Verfahren nach einem der vorhergehenden Ansprüche, in dem das oder jedes Loch durch
die ausbessernde schützende Membran (60) und das Muster zu dem Substrat (12) durch
einen Laser hergestellt wird, der bei einer Wellenlänge arbeitet, die von der ausbessernden
schützenden Membran (60) absorbiert wird.
12. Verfahren nach Anspruch 11, in dem irgendein verbleibendes vorspringendes Kantenteil
eines Fehlers oder des ausbessernden Materials (70) von dem Musterfarbbildelement
oder -elementen (20) durch weitere Laserbehandlung entfernt wird oder werden.
13. Verfahren nach einem der vorhergehenden Ansprüche 1 bis 10, in dem eine Nadel oder
dergleichen benutzt wird, um Fehlerentfernung physikalisch zu bewirken.
1. Méthode de retouche de modèle défectueux formé d'un côté du substrat d/un filtre de
couleur comportant une pluralité d'éléments d'image en couleur dont le modèle est
revu d'une couche protectrice, un trou étant pratiqué dans ladite couche et le modèle
pour exposer exclusivement le substrat à l'endroit ou aux endroits intéressés de telle
façon à en éliminer la ou les défectuosités, pour boucher le ou les trous avec une
matière de retouche qui colle au substrat, éliminant alors la couche protectrice avec
toute matière de retouche excédentaire, caractérisé en ce que la couche protectrice
est assurée sous forme d'une membrane protectrice (60) qui est soluble dans l'eau
de façon à être résistante à l'huile ou soluble dans l'huile de façon à être hydrofuge
et dont la matière de retouche (70) consiste d'une ou de plusieurs encres de couleur
identique ou semblable à un ou plusieurs éléments d'image de couleur correspondante
(20) et n'est introduite que localement dans le ou les trous à retoucher, ladite matière
de retouche (70) étant soluble dans l'huile ou soluble dans l'eau de façon correspondante
de telle manière à être repoussée par la membrane protectrice de retouche (60) suivant
laquelle l'adhérence de la matière de retouche (70) à la membrane protectrice de retouche
(60) est au minimum considérablement réduite surtout dans la portion à son pourtour
intérieur du ou des trous ainsi remplis de façon telle qu'il serait difficile pour
une projection de matière de retouche de rester en place.
2. Méthode selon la revendication 1 suivant laquelle le modèle défectueux est entièrement
revêtu par la membrane protectrice de retouche (60) ou que n'en est que partiellement
revêtue, c.à.d. à l'emplacement du ou des points défectueux.
3. Méthode selon la revendication 1 ou 2 suivant laquelle lorsque la membrane protectrice
de retouche (60) est soluble dans l'eau un agent résistant à l'huile lui est ajouté
et lorsque la membrane protectrice de retouche est soluble dans l'huile un agent hydrofuge
lui est ajouté.
4. Méthode selon l'une ou l'autre des revendications 1, 2 ou 3 suivant laquelle le procédé
de retouche est effectué dans une pluralité d'emplacements de défectuosités.
5. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle après
l'introduction locale de la matière de retouche (70) dans le ou les trous à travers
la membrane protectrice de retouche (60) et le modèle jusqu'au substrat (12), tel
que par le revêtement centrifuge, le substrat (12) est alors l'objet de rotation suivant
laquelle la matière de retouche (70) dans le ou les trous se réalise en épaisseur
essentiellement uniforme par rapport à celle de l'élément ou des éléments (20) d'image
de couleur.
6. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle un
montant prédéterminé de matière de retouche (70) est égoutté par exemple par une aiguille
d'injection dans ledit ou lesdits trous au travers de la membrane protectrice de retouche
(60) et du modèle jusqu'au substrat (12).
7. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle avant
son introduction localisée dans ledit ou lesdits trous, la matière de retouche (70)
subit un traitement préliminaire assurant une augmentation de son adhérence sur le
substrat (12).
8. Méthode selon la revendication 7 suivant laquelle le traitement préliminaire est effectué
par la dilution de la matière de retouche (70) ou la dilution de liquide dans lequel
est contenue la résine de la matière de retouche (70) ou par dilution de la résine
elle-même.
9. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle suite
à l'introduction de la matière de retouche (70) dans le ou les trous, la membrane
protectrice de retouche (60) est éliminée du modèle par l'intermédiaire du nettoyage
de la membrane (60) avec un solvant ou de l'eau, ou surtout en cas d'une membrane
très fine (60) en la déchirant du modèle ou en l'éliminant au moyen de bande adhésive.
10. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle l'épaisseur
de la membrane protectrice de retouche (60) est de l'ordre de 0,5 µm -2,0 µm.
11. Méthode selon l'une ou l'autre des revendications précédentes, suivant laquelle le
ou les trous dans la membrane protectrice de retouche (60) et le modèle (12) est pratiqué
au moyen d'un laser fonctionnant à une longueur d'onde qui est absorbée par la membrane
protectrice de retouche (60).
12. Méthode selon la revendication 11 suivant laquelle toute portion résiduelle ou autre
en saillie de défectuosité ou de matière de retouche (70) depuis le ou les éléments
(20) de modèle d'image en couleur est ou sont éliminées par traitement supplémentaire
au laser.
13. Méthode selon l'une ou l'autre des revendications précédentes 1 à 10, suivant laquelle
une aiguille ou autre est utilisée pour l'élimination physique de la défectuosité.