[0001] This invention relates to a wet type image forming apparatus. In a wet type image
forming apparatus an electrostatic latent image formed on an electrostatic latent
image bearer is developed with liquid toner, and transferred onto a recording medium
such as a recording sheet, to form an image. The liquid toner means a liquid toner
including electrified toner particles containing pigment which are dispersed in an
insulation solvent.
[0002] In a conventional wet type image forming apparatus, its latent image bearer is made
up of a metal drum, and a latent image bearing layer formed on the metal drum. A latent
image formed on the latent image bearer is developed into a toner image, which is
then transferred onto a recording sheet while being brought into contact with the
latter. (cf. Electrophotographic Society Publication "Transition and Tendency of the
Wet type Copying Machine", 26, 3 (1987), pp 270 - 276).
[0003] The conventional wet type image forming apparatus is still disadvantageous in the
following points: With the apparatus, even if the latent image is developed into a
toner image with high fidelity, the toner image is not satisfactorily transferred
onto a recording sheet if the latter is low in smoothness. In other words, if the
recording sheet has an uneven surface, in a transfer process, some of the toner forming
the toner image is not brought into contact with the recording sheet, as a result
of which the image printed on the recording sheet is low in picture quality. Furthermore,
the toner image developed on the electrostatic latent image bearer is wet containing
a solvent component in addition to the toner. Therefore, when the toner image is brought
into contact with the recording sheet, the solvent may spread thus collapsing the
image. In addition, the apparatus needs a high voltage power source providing a voltage
of several kilo-volts to transfer a toner image from a toner bearer to the recording
sheet.
[0004] Accordingly, an object of this invention is to eliminate the above-described difficulties
accompanying a conventional wet type image forming apparatus.
[0005] More specifically, an object of the invention is to provide a wet type image forming
apparatus which can form an image high in picture quality on a recording sheet independently
of the smooth of the latter, and transferring a toner image can be achieved with a
relatively low transferring voltage.
[0006] These objects are solved by the wet type image forming apparatus according to claim
1. Further advantageous features of the apparatus are evident from the dependent claims.
[0007] The foregoing object and other objects of the invention have been achieved by the
provision a wet type image forming apparatus in which an electrostatic latent image
formed on an image bearer is developed with liquid toner, and is then transferred
onto a recording medium, which, according to the invention, comprises: first toner
image transferring means for electrostatically transferring a toner image developed
on the image bearer onto an intermediate transferring medium; and second toner image
transferring means for abutting a recording sheet against the intermediate transferring
medium to transfer the toner image from the intermediate transferring medium onto
the recording sheet.
[0008] In the apparatus, the intermediate transferring medium is made up of an elastic layer
which comprises a dielectric layer with a smooth surface to which a toner image is
borne.
[0009] In the apparatus, the intermediate transferring medium has an elastic layer which
is able to absorb the solvent of a liquid toner, and a pressurizing roll is provided
to bring the toner image formed on the intermediate transferring medium into contact
with the recording sheet.
[0010] Furthermore in the apparatus comprising: the image bearer on which a latent image
is developed into a toner image with liquid-phase toner; the intermediate transferring
medium onto which the toner image is transferred; and the pressurizing roll which
abuts a recording sheet against the intermediate transferring medium to transfer the
toner image onto the recording sheet, which further comprises: means for reducing
the potential of the toner image transferred onto the intermediate transferring medium;
and means for applying a mold releasing agent to the intermediate transferring medium
before the toner image is transferred from the image bearer onto the intermediate
transferring medium.
[0011] The nature, principle and utility of the invention will become more apparent from
the following detailed description and the appended claimed when read in conjunction
with the accompanying drawings in which like parts are designated by like reference
numerals or characters.
[0012] In the accompanying drawings:
Fig. 1 is an explanatory diagram showing the arrangement of a printer, according to
this invention;
Fig. 2 is a sectional view showing an intermediate transferring drum of the invention;
Fig. 3 is a perspective view showing an intermediate transferring drum of the invention;
Fig. 4 is an explanatory diagram showing the arrangement of a printer, according to
the invention;
Fig. 5 is an explanatory diagram showing a transferring region in the printer;
Fig. 6 is a perspective view, with parts sections, showing another example of the
intermediate transferring drum;
Fig. 7 is a perspective view, with parts cut away, showing a pressurizing roll employed
in a printer, according to this invention;
Fig. 8 is a sectional view showing the arrangement of a printer, according to the
invention;
Fig. 9 is an explanatory diagram for a description of the reduction of the potential
of a toner image in the printer according to the invention; and
Fig. 10 is a sectional view showing the arrangement of a printer, according to the
invention.
[0013] Preferred embodiments of this invention will be described with reference to the accompanying
drawings.
[0014] An electrophotographic printer, a first embodiment of this invention, is as shown
in Fig. 1. In the printer, a recording sheet 9 is supplied from a sheet supplying
unit 101 and conveyed to a transferring position while being synchronized with the
rotations of a photo-sensitive drum 1 which acts as an image bearer and an intermediate
transferring drum 5 by timing rollers 102. A charging unit 2, an exposing unit 3 (or
a laser scanner in the embodiment), a developing unit 4, the intermediate transferring
drum 5, a cleaning unit 6, and a discharging unit 7 are arranged around the photo-sensitive
drum 1. The recording sheet on which a toner image has been transferred is delivered
by a conveying belt 112 to a stacker 111 through a fixing unit 11.
[0015] In the printer thus constructed, a developing operation is carried out with a liquid
toner which is prepared by dispersing charged resin in an insulating carrier liquid
solvent; that is, a wet type developing operation is carried out. The liquid toner
in the developing unit 4 is applied to the photo-sensitive drum with developing rollers
41, and excess liquid toner is removed from the drum with a squeezing roller 42. The
photo-sensitive drum 1 is formed by providing a photo-sensitive layer on an aluminum
pipe.
[0016] In the printer, an image transferring operation is carried out as follows: A potential
difference is provided between the intermediate transferring drum 5 and the aluminum
pipe of the photo- sensitive drum 1, so that a toner image on the photo-sensitive
drum is transferred onto the intermediate transferring drum through electrostatic
field. Since the intermediate transferring drum has a smooth cylindrical wall, the
toner image is transferred from the photo-sensitive drum onto the intermediate transferring
drum with high fidelity. In this operation, because a pressure applied between the
intermediate transferring drum and the photo-sensitive drum may be small, the photo-sensitive
drum is preventable from being degraded.
[0017] Thereafter, the recording sheet 9 is abutted against the intermediate transferring
drum 5, and is then pushed against it by a pressurizing roller 8, so that the toner
image is transferred onto the recording sheet.
[0018] The concrete construction of the intermediate transferring drums according to the
present invention will be explained in detail.
[0019] Fig. 3 shows an intermediate transferring drum employed in the first embodiment of
the invention.
[0020] The intermediate transferring drum 5, as shown in Fig. 3, comprises: a hollow metal
drum 50; and a conductive elastic layer 51 formed on the outer wall of the metal drum
50.
[0021] In transferring the toner image from the photo-sensitive drum 1 to the intermediate
transferring drum 5 (hereinafter referred to as "a primary toner image transferring
operation", when applicable), a potential difference is provided between the metal
base of the photo-sensitive drum and the hollow metal drum of the intermediate transferring
drum to form a transferring field between the elastic layer 51 and the toner image
on the photo-sensitive drum 1 thereby to transfer the toner image onto the intermediate
transferring drum 5 in an electrostatic mode.
[0022] In this case, the elastic layer 51 of the intermediate transferring drum 5 being
smooth, the toner image on the photo-sensitive drum 1 is, in its entirety, brought
into contact with the intermediate transferring drum. Therefore, the primary toner
image transferring operation is free from the conventional difficulty that transferring
the toner image is not completely achieved because a part of toner forming the toner
image cannot come into contact with the transferring medium due to the unevenness
of the transferring medium.
[0023] In transferring the toner image from the intermediate transferring drum 5 onto the
recording sheet 9 (hereinafter referred to as "a secondary toner image transferring
operation", when applicable), the pressurizing roll 8 is pushed against the intermediate
transferring drum 5 through the recording sheet 9, as a result of which the elastic
layer 51 is deformed according to the irregularity of the surface of the recording
sheet 9. Then, all the toner forming the toner image borne to the intermediate transferring
drum can put in close contact with the uneven surface of the recording sheet. Therefore,
the toner image is mechanically transferred onto the recording sheet 9 with high fidelity
independently of the smoothness of the recording sheet 9. In order to facilitate the
secondary toner image transferring operation, the elastic layer 51 of the intermediate
transferring drum 5 is made of a material excellent in mold releasing characteristic.
[0024] As the pressurizing roll 8 is abutted against the intermediate transferring drum
5, it is unnecessary to drive the pressurizing roll 8; that is, the pressurizing roll
8 is turned with no slip with the intermediate transferring drum 5. Accordingly, the
recording sheet 9, while being held between the pressurizing roll 8 and the intermediate
transferring drum 5, is conveyed with no slip with the intermediate transferring drum
5. This will prevent the occurrence of a difficulty that, when transferred, the image
is lowered in quality because of the irregular conveyance of a recording sheet such
as the jittering of a recording sheet.
[0025] A potential difference may be provided between the pressurizing roll 8 and the intermediate
transferring drum 5; that is, also in the secondary toner image transferring operation,
electrostatic energy may be additionally utilized.
[0026] Fig. 5 is an explanatory diagram showing a primary toner image transferring region.
In this case, a transferring field E is as follows:
E = {(V
H - V
P)/ε
s}/(d
o/ε
o + d
t/ε
t + d
m/ε
m + g/ε
s) (1)
where V
H is the surface potential of the toner layer, V
P is the transferring voltage applied to the metal base of the intermediate transferring
drum, d
o/ε
o is the effective dielectric thickness of the transferring medium, or the effective
dielectric thickness of the elastic layer of the intermediate transferring drum, d
m and ε
m are the thickness and dielectric constant of the photo-sensitive layer of the photo-sensitive
drum, respective, d
t and ε
t are the thickness and dielectric constant of the toner layer on the photo-sensitive
drum, respectively, g is the gap between the toner layer and the elastic layer, and
ε
s is the dielectric constant of the solvent of liquid toner.
[0027] In order to perform the primary toner image transferring operation satisfactorily,
it is necessary to give a high transferring field. In the invention, liquid-phase
toner is employed. Therefore, d
t/ε
t and g/ε
s are about 1µm, and are smaller than d
m/ε
m which is about 7µm, thus less affecting the transferring filed E of Equation (1).
The degree of freedom of setting d
mε
m is not so large because of the charging, photo-sensitive and developing characteristics
of the photo-sensitive drum. Therefore, the transferring field E of Equation (1) depends
greatly on the effective dielectric thickness d
o/ε
o. That is, in order to obtain a high transferring field with a low transferring voltage,
it is essential to reduce the effective dielectric thickness d
o/ε
o.
[0028] In the secondary toner image transferring operation, the elastic function of the
elastic layer 51 is utilized to bring the intermediate transferring drum 5 into close
contact with the recording sheet 9. In this case, the elastic layer 51 should be relatively
large in thickness because, if the thickness of the elastic layer 51 is small, its
sufficient elastic effect cannot be expected. That is, the elastic layer should be
0.5 to 2.5 mm in thickness for a sufficient elastic effect.
[0029] As was described above, it is desired in the primary toner image transferring operation
that the effective dielectric thickness of the elastic layer 51 is small, whereas
it is desired in the secondary toner image transferring operation that the thickness
of the elastic layer 51 is large. More specifically, it is desired that the elastic
layer 51 is 0.5 to 1.5 mm in thickness, and yet the effective dielectric thickness
is reduced. In this case where the elastic layer 51 made of the electrically conductive
rubber with good unsticking property is employed, the elastic layer 51 is zero (0)
in effective dielectric thickness, and therefore a high transferring field can be
obtained in the primary toner image transferring operation, and the elastic layer
51 bearing the toner image can be brought into close contact with the recoding sheet
9 in the secondary toner image transferring operation.
[0030] Fig. 2 shows a sectional view of another intermediate transferring drum used in the
present invention.
[0031] The intermediate transferring drum comprises a hollow metal drum 50 and an elastic
layer 51 provided on the outer periphery of the metal drum 50. The elastic layer 51
comprises a rubber layer 54 and an electrically conductive layer 53 supported by the
rubber layer 54. The electrically conductive layer 53 may be formed according to a
method in which a resin layer containing electrically conductive compound is formed
on a rubber layer, or a thin metal layer is formed on a rubber layer by plating or
vacuum deposition.
[0032] With the above construction, a good toner image can be formed on a recording sheet,
similarly to the intermediate transferring drum.
[0033] Fig. 4 shows an electrophotographic printer according to a second embodiment of the
invention. In the figure, the embodiment is different from the first embodiment in
that there is provided a discharge unit 13 composed, for example, of a conductive
brush. The toner image formed on the photosensitive drum is first transferred onto
an intermediate transferring drum, and thereafter the toner image thus transferred
onto the intermediate transferring drum is secondly transferred onto a recording sheet,
while the recording sheet is abutted against the intermediate transferring drum. This
printing operation is the same as that of the first embodiment.
[0034] The intermediate transferring drum 5 used in this embodiment has a double-layer structure
so that, even in the case where a pin hole defect occurs in the photosensitive drum,
as shown in Fig. 6, a transferring electric field can be formed at the first transferring
step. That is, the elastic layer 51 is made up of a surface layer, or dielectric layer
52,5 to 30 µm to thickness, and a base layer, or electrically conductive rubber layer
53 much larger in thickness than the dielectric layer 52. In the dual layer structure,
the effective dielectric thickness of the elastic layer 51 is determined by the effective
dielectric thickness of the thin dielectric layer 52. Therefore, similarly as in the
above-described case, a high transferring field can be obtained in the primary toner
image transferring operation, and the elastic layer 51 bearing the toner image can
be brought into close contact with the recording sheet 9; that is, the requirements
in the primary and secondary toner image transferring operations can be satisfied.
For instance, the elastic layer 51 is made up of an electrically conductive rubber
layer and a thin insulating layer formed on the rubber layer with the mold release
of the elastic layer surface taken into account.
[0035] The discharging unit 13 shown in Fig. 4 removes electric charge on the dielectric
layer 52 of the intermediate transferring drum 5, so that the first transferring operation
is carried out under the electrostatically stable condition.
[0036] As for a concrete example of the above-described image forming apparatus, an elastic
layer 51 was fabricated by forming an insulating layer 10 µ on an electrically conductive
rubber layer 1 mm in thickness and 10³Ω cm. And when a transferring voltage 500V was
applied to the metal base of the intermediate transferring drum, the toner image developed
on the photo- sensitive drum was satisfactorily transferred onto the elastic layer
51 of the intermediate transferring drum. The elastic layer 51 was brought into close
contact with the recording sheet 9, so that the toner image was satisfactorily transferred
onto the latter 9 owing to the excellent mold release characteristic of the surface
of the elastic layer 51.
[0037] In another concrete example, an elastic layer 51 was fabricated by forming a dielectric
layer 20 µm, 3 in dielectric constant and 10¹⁵Ω cm in volume resistivity on an electrically
conductive rubber layer 0.7 mm, 10⁹Ω cm in volume resistivity and 12 in dielectric
constant, and a transferring voltage 500V was applied to the metal base of the intermediate
transferring drum. In this case also, the toner image developed on the photo-sensitive
drum was satisfactorily transferred on the intermediate transferring drum. It is preferable
that the electrically conductive rubber layer is lower in resistance; however, under
the above-described conditions, voltage drop was scarcely caused between electrically
conductive rubber layers; that is, transferring voltage was applied substantially
directly to the dielectric layer, so that the resultant transferring field was sufficiency
high and transferring the toner image was satisfactorily achieved.
[0038] The toner image formed on the photosensitive drum is wet because of inclusion of
a little solvent component. For that reason, in order to prevent the deformation of
the toner image, which occurs when the photosensitive drum is abutted against the
intermediate transferring drum by an excess force at the first transferring operation,
a pressure applied between the photosensitive drum and the intermediate transferring
drum is restrained to an allowable minimum.
[0039] The elastic layer of the intermediate transferring drum as described in the first
and second embodiments may be made of material which absorbs the solvent component
contained in the liquid toner so that the degree of the allowable pressure applied
between the photosensitive drum and the intermediate transferring drum can be increased.
Silicone may be selected as the material having the above-mentioned property. Accordingly,
as the elastic layer of the intermediate transferring drum used in the first embodiment
as described above, an electrically conductive silicone rubber may be used, whereas
in the second embodiment, a silicone coat or a silicone rubber may be used as at least
the dielectric layer of the elastic layer, so that the degree of the allowable pressure
applied between the photosensitive drum and the intermediate transferring drum can
be increased. In the second embodiment, the conductive layer also may be more preferably
made of an electrically conductive silicone rubber.
Further, because the silicone rubber and silicone per se have a good unsticking propertiy,
not only the degree of the allowable pressure is increased at the time of the secondary
transferring operation, but also the secondary transferring operation is easily achieved
under a low pressure.
[0040] In the conventional method in which the intermediate transferring medium being not
used, the toner image is electrostatically transferred from the electrostatic latent
image bearer directly onto the recording sheet, the image transferring characteristic
is unstable because the resistance of the recording sheet is changed by atmospheric
conditions such as for temperature and humidity. On the other hand, in the image forming
apparatus of the invention, in the primary toner image transferring operation utilizing
an electrostatic toner image transferring technique, the electrostatic toner image
transferring operation is carried out stably because the electrical characteristic
of the intermediate transferring medium, namely, the intermediate transferring drum
5 is not affected by such atmospheric conditions. In the primary toner image transferring
operation, the recording sheet is not used; that is, the toner image is transferred
from the photo-sensitive drum onto the elastic layer 51 of the thin dielectric layer
52 of the order of 5 to 30 µm in thickness, and therefore a sufficiently high transferring
field can be formed with a low transferring voltage. In the secondary toner image
transferring operation, the mechanical force applied through the recording sheet to
the intermediate transferring drum 5 by the pressurizing roll 8, and the mold release
characteristic of the surface of the intermediate transferring drum 51 are mainly
utilized to achieve the transferring of the toner image. Thus, in the secondary toner
image transferring operation, the transferring of the toner image is not affected
by atmospheric conditions. That is, both the primary and secondary toner image transferring
operation are stable independently of atmospheric conditions, and the toner image
can be transferred onto the recording sheet with high accuracy.
[0041] Fig. 7 is a perspective view, with parts cut away, showing a pressure roll 8 in a
printer, which is another embodiment of the invention. The embodiment is substantially
the same as the first embodiment except for the secondary toner image transferring
operation.
[0042] As shown in Fig. 7, the pressurizing roll 8 is in the form of a cylinder, and it
accommodates a heat source 80 such as a ceramic heater or halogen lamp, to operate
also as heat roll. In transferring a toner image, electrostatic energy, pressure and
heat are applied at the same time, so that the toner image is fixed to the recording
sheet. When the toner image is heated, the toner resin component is molten, as a result
of which the mold release characteristic is improved; that is, the toner image is
removed from the elastic layer 51 more readily; while, at the contact region of the
recording sheet and the toner image, the gaps between fibers of the recording sheet
are filled with the molten toner by pressure. That is, the image transferring operation
and the image fixing operation are achieved simultaneously, and therefore the fixing
unit may be eliminated. As the elastic layer 51 is heated, the solvent absorbed by
the elastic layer in the primary toner image transferring operation is evaporated.
[0043] In the case where the pressurizing roll 8 is used as a heating roll as was described
above, it is preferable that the elastic layer 51 of the intermediate transferring
drum 5 is a heat-resisting layer. As was described before, in order to perform the
primary and secondary toner image transferring operations satisfactorily, silicone
rubber is used for fabrication of the elastic layer or silicone coating is applied.
This is suitable for ensuring the heat resistance of the elastic layer 51.
[0044] In the above-described embodiments, the intermediate transferring drum is in the
form of a cylinder. However, it may be in the form of an endless belt. In this case
also, in the primary toner image transferring operation, transferring the toner image
is achieved mainly by the electrostatic energy, and in the secondary toner image transferring
operation, a mechanical force is mainly employed. Furthermore, when the belt-shaped
intermediate transferring medium and a pressurizing roll which functions also as a
heating roller are used in combination, then transferring and fixing the toner image
can be achieved simultaneously.
[0045] Fig. 8 shows an electrophotographic printer, which is another embodiment of invention.
This embodiment is different from the first and second embodiments in that there is
provided a toner electric charge removing device 14 in Fig. 8. In the embodiment,
the toner image formed on the photosensitive drum is first transferred onto an intermediate
transferring drum, and the toner image thus formed on the intermediate transferring
drum is then secondly transferred onto a recording sheet while the intermediate transferring
drum is abutted against the recording sheet, which is the same manner as the first
and second embodiments as described above.
[0046] Fig. 9 is a diagram showing reduction of the potential of the toner image on the
intermediate transferring drum. The AC corotron 14 is so designed that a tungsten
wire 80 0.05 mm in diameter is shielded with a housing 81 in such a manner that the
housing 81 is spaced 5 mm from the tungsten wire 80. A voltage of an AC voltage peak
to peak 8-9 KV with a frequency of 500 Hz - 1 KHz superimposed on a DC voltage 0 -
+300 V is applied to the tungsten wire. The AC corotron is so positioned that it is
spaced 1 to 3 mm from the intermediate transferring drum 5.
[0047] In Fig. 9, the toner transferred onto the intermediate transferring drum 5 sticks
to the elastic layer 51 to form a capacitor, thus providing a potential difference
with respect to the intermediate transferring drum. As a result, the toner is stuck
to the intermediate transferring drum in an electrostatic mode. In this case, application
of positive and negative ions 84 to the toner image, can reduce the electrostatic
sticking force acting between the toner 83 and the intermediate transferring drum
5.
[0048] In transferring the toner image from the intermediate transferring drum 5 onto the
recording sheet 9, the pressurizing roll 8 is pushed against the intermediate transferring
drum 5 through the recording sheet 9, so that the elastic layer 51 is deformed in
correspondence to the fine unevenness of the recording sheet surface. As a result,
the toner image is transferred onto the recording sheet 9 with high fidelity, independently
of the smoothness of the recording sheet 9. In this operation, the toner image on
the intermediate transferring drum 5 is not so affected by the electrostatic sticking
force, and therefore the mechanical elastic force and mold release characteristic
of the elastic layer 51 allows the toner image to be transferred onto the recording
sheet 9 with high fidelity. The toner electric charge removing device is effective
in any case where the surface of the elastic layer of the intermediate transferring
drum is electrically conductive, or insulative. Particularly, in the case where the
elastic layer is insulative, not only the electric charge of the toner, but also the
electric charge on the elastic layer can be removed by the toner electric charge removing
device.
[0049] Fig. 10 is a sectional view showing the arrangement of a printer, another embodiment
of the invention. This embodiment is different in arrangement from other embodiments
only in that mold releasing agent applying unit 20 is so positioned as to apply a
mold releasing agent to the intermediate transferring drum 5 before the toner image
is transferred from the photo- sensitive drum 1 onto the intermediate transferring
drum 5 from which the toner has been removed by the cleaning unit 6. In the embodiment,
the mold releasing agent is silicone oil. The mold releasing agent applying unit 20
is a silicone oil impregnated pad. The pad is pushed against the intermediate transferring
drum 5 to apply silicone oil to a thickness of the order of sub- microns. The toner
image is transferred from the photo-sensitive drum 1 onto the intermediate transferring
drum 5 which has been coated with silicone oil. Thereafter, the potential of the toner
image on the intermediate transferring drum 5 is reduced by the DC corotron 14 and
then the toner image is transferred onto the recording sheet 9. In this case, owing
to the mold releasing agent, silicone oil, applied to the intermediate transferring
drum, the secondary toner image transferring operation is achieved with ease. In addition,
the provision of the mold releasing agent applying unit 20 makes it possible to use
an elastic material such as urethane rubber low in mold releasing characteristic to
form the intermediate transferring drum.
[0050] In the above-described embodiment, the intermediate transferring medium is in the
form of a drum; however, it goes without saying that it may be in the form of an endless
belt.
[0051] As was described above, in the wet type image forming apparatus of the invention,
the toner image transferred onto the intermediate transferring roller is further transferred
onto the recording sheet which is pushed against the intermediate transferring roller.
Therefore, the toner image is transferred satisfactorily onto the recording sheet
independently of the surface roughness of the latter.
[0052] Furthermore, in the invention, the intermediate transferring medium is made up of
the elastic layer, which is formed of the electrically conductive rubber having a
smooth surface, or which comprises the electrically conductive rubber layer and the
relatively thin dielectric layer having a smooth surface. Therefore, with a relatively
low transferring voltage, the toner image formed on the electrostatic latent image
bearer can be electrostatically transferred onto the intermediate transferring medium
with high fidelity, and then the toner image on the intermediate transferring medium
can be brought into close contact with the recording sheet which is uneven. That is,
the toner image can be satisfactorily transferring onto the recording sheet independently
of the surface roughness of the latter.
[0053] In the secondary toner image transferring operation, the recording sheet is conveyed
while being kept in close contact with the intermediate transferring medium; that
is, the recording sheet is conveyed with no slip with respect to the intermediate
transferring drum. Therefore, the image forming apparatus of the invention is free
from the difficulty that the printed image is low in picture quality because of the
irregular conveyance of the recording sheet.
[0054] Furthermore, the toner image transferring operation is stably carried out independently
of atmospheric conditions such as temperature and humidity. By using the pressurizing
roll incorporating a heat source, the transferring operation and the fixing operation
can be achieved simultaneously, so that the fixing unit can be eliminated.
[0055] In the invention, the intermediate transferring medium is made up of the elastic
layer which has a smooth surface and is able to absorb the solvent of the liquid-phase
toner. Therefore, after the toner image has been electrostatically transferred onto
the intermediate transferring medium with high fidelity, the toner image on the intermediate
transferring medium can be brought into close contact with the recording sheet which
is uneven. Thus, the toner image can be completely transferred onto the recording
sheet; that is, the resultant image formed on the recording sheet is excellent in
picture quality.
[0056] Furthermore, as was described above, in the wet type image forming apparatus of the
invention, the means for reducing the potential of the toner image transferred onto
the intermediate transferring medium is provided; that is, the electrostatic sticking
force of the toner image to the intermediate transferring medium can be reduced, whereby
the transferring of the toner image onto the recording sheet is readily achieved by
the mechanical elastic force and mold release characteristic of the intermediate transferring
medium. In addition, employment of the intermediate transferring medium which is made
up of the elastic layer whose surface is smooth, the toner image is completely transferred
onto the intermediate transferring medium in the primary toner image transferring
operation, and in the secondary toner image transferring operation the image is printed
excellent in picture quality on the recording sheet. Where the intermediate transferring
medium is provided with the mold releasing agent applying means, the toner image transferred
onto the intermediate transferring medium is more readily transferred onto the recording
sheet, and in addition the intermediate transferring medium can be fabricated by using
an elastic material lower in mold releasing characteristic.
[0057] Summing up, the invention provides,according to a first aspect,
a wet type image forming apparatus in which an image is formed onto a recording medium,
said apparatus comprising:
an image bearer on which an electrostatic latent image is developed into a toner image
with liquid-phase toner;
an intermediate transferring medium onto which said toner image is transferred from
said image bearer;
first toner image transferring means for electrostatically transferring said toner
image developed on said image bearer onto said intermediate transferring medium; and
second toner image transferring means which abuts a recording sheet against said intermediate
transferring medium for transferring said toner image from said intermediate transferring
medium onto said recording sheet.
[0058] According to a second aspect, a wet type image forming apparatus is provided, comprising:
an electrostatic latent image bearer on which an electrostatic latent image is developed
into a toner image with liquid-phase toner;
an intermediate transferring medium made up of an elastic layer onto which said toner
image is transferred from said electrostatic latent image bearer; and
a pressurizing roll for bringing said recording sheet into close contact with said
intermediate transferring medium to transfer said toner image from said intermediate
transferring medium onto said recording sheet.
[0059] In this apparatus said elastic layer may comprise an electrically conductive layer
with a smooth surface or a thin dielectric layer whose surface is smooth and an electrically
conductive layer supporting said thin dielectric layer. Said pressurizing roll may
further incorporate a heat source. Advantageously, said intermediate transferring
medium is made up of an elastic layer which has a smooth surface and absorbs the solvent
of said liquid toner, and/or said pressurizing roll incorporates a heat source.
[0060] According to a further aspect, the wet type image forming apparatus comprises an
image bearer on which a latent image is developed into a toner image with liquid toner;
an intermediate transferring medium onto which said toner image is transferred;
a pressurizing roll which abuts a recording sheet against said intermediate transferring
medium for transfering said toner image onto said recording sheet; and
means for reducing the potential of said toner image transferred onto said intermediate
transferring medium.
[0061] The apparatus may further comprise mold releasing agent applying means for applying
a mold releasing agent to said intermediate transferring medium before said toner
image is transferred from said image bearer onto said intermediate transferring medium.
[0062] While there has been described in connection with the preferred embodiments of the
invention, it will be obvious to those skilled in the art that various changes and
modifications may be made therein without departing from the invention, and it is
aimed, therefore, to cover in the appended claims all such changes and modifications
as fall within the true spirit and scope of the invention.