[0001] The present invention relates to the monitoring of the air/fuel ratio of an internal
combustion engine which is provided with knock control.
[0002] It is known that the air/fuel ratio of an internal combustion engine should be maintained
at a predetermined value throughout the life of the engine. With engines fitted with
emission control equipment using a λ - sensor, the air/fuel ratio of the engine can
be maintained on the basis of signal derived from the sensor. For all other engines,
adjustment of the air/fuel ratio has required trained technicians using special equipment.
[0003] The present invention provides a method of automatically adjusting the air/fuel ratio
of an engine by monitoring changes in an operating parameter of the engine in response
to a knock control circuit.
[0004] Preferably the operating parameter is ignition angle but it could also be ignition
timing and/or duration.
[0005] The advantage of this arrangement is that any change of the air/fuel ratio from its
nominally ideal value can be automatically compensated without the need of trained
personnel.
[0006] In order that the present invention be more readily understood, an embodiment thereof
will now be described by way of example with reference to the accompanying drawings
in which:-
Fig. 1 shows diagrammatically a part of an engine fitted with fuel injection;
Fig. 2 shows a diagram indicating the variation in knock limit with variations of
ignition angle and air/fuel ratio; and
Fig. 3. shows a block diagram of a part of an electronic control unit suitable for
use in the arrangement shown in Fig. 1.
[0007] It is known that the air/fuel ratio of an engine varies as the engine ages but also
with changes in climatic conditions and/or altitude. Ideally the air/fuel ratio should
be constant for maximum engine efficiency.
[0008] In engines fitted with knock control, such as that shown in Fig. 1, the knock limit
is influenced by the compression ratio, fuel quality of the engine and air/fuel ratio.
In Fig. 1, an engine generally represented by the reference numeral 10 is fitted with
a fuel injection system including inter alia a fuel injector 11, the fuel flow to
which is indicated by arrow F, and an air supply flow system including an air flow
sensor 12 for detecting air flowing in the direction of the arrow A. An electronic
control unit (ECU) 14 controls the injector 11 and also controls the timing of voltage
pulses to ignition device such as a spark plug 15. A knock sensor 16 is connected
to the ECU 14 and the engine will operate in the normal manner. In view of this, further
explanation of the operation will be omitted. The knock control circuitry in the ECU
14 will cause a reduction in spark advance in the situation where risk of knocking
is determined. This is known as the knock limit.
[0009] The present invention makes use of signals derived from the knock control circuity
to indicate that the air/fuel ratio is no longer optimized and to alter the air/fuel
ratio by, for example altering the injection timing.
[0010] Fig. 2 of the drawings shows a diagram which will assist in understanding one way
in which the optimum air/fuel ratio can be determined at any desired time using knock
control circuitry. The line in the diagram represents the knock limit for difference
combinations of ignition angle and air/fuel ratio. It will be seen that the ignition
angle at which the knock limit is reached decreases with increasing air/fuel ratio
until a minimum ignition angle is reached and then increases with further increased
of air/fuel ratio. It has been found that at the minimum ignition angle
Z the air/fuel ratio is at or near the stoichiometric ratio λ for that engine. It is
this stoichiometric ratio λ which it is wished to maintain.
[0011] In order to determine the stoichiometric ratio at any desired time, it is proposed
to monitor the ignition angle at which the knock limit is reached as the air/fuel
ratio is altered by changing for example the injection timing. The air/fuel ratio
is continuously altered in one direction and the resultant changes in ignition angle
at the knock limit stored until two equal values of ignition angle at the knock limit
are produced by different air/fuel ratios. These are indicated by the points
a and
b on the drawing. From this, the air/fuel ratio of the greatest low-octane rating can
be inferred by, for example taking the average of the two air/fuel ratios at
a and
b and the appropriate adjustment can then be made to the injection timing to ensure
continued operation at or near the current stoichiometric ratio.
[0012] The air/fuel ratio will normally not alter appreciably in a short space of time so
that the monitoring and adjustment procedure outlined above need not be done continuously.
Further it is best done periodically.
[0013] Fig. 3 shows, in block diagram form, an arrangement for carrying out the method described
above. It is assumed for the purposes of simplicity that a single ECU 14 will control
both the injection and ignition if the engine is well as carrying out knock control
function. This need not be the case and any one or indeed all the individual functions
of injection, ignition and knock control can have a dedicated ECU in which case there
must be communication between them.
[0014] The ECU 14 comprises a processor 20 for controlling the various devices connected
thereto and for performing arithmetic calculations on data supplied to it. Connected
to the processor 20 in an air/fuel ratio control circuit 21 which is arranged to control
means for altering the air/fuel ratio 22. An indication of the air/fuel ratio set
by the control circuit 21 is stored in a first store 23 which is updated with each
new fuel ratio setting. The processor 20 receives data from the store 23.
[0015] An ignition control circuit 25 is also connected to the processor 20 and is arranged
to control an ignition angle setting means 26. An indication of the ignition angle
set by the circuit 25 is held in a further store 27 which is updated with each new
ignition angle setting.
[0016] Thc knock sensor 16 shown in Fig. 1 is connected to a knock control circuit 30 which
is used to modify the ignition angle set by setting means 26 in the event that knocking
is detected by the sensor 16. This in turn updates the value in the store 27.
[0017] When optimising the air/fuel ratio, the processor 20 forces the control circuit 21
to alter the air/fuel ratio in a step wise or continuous manner and it samples the
values held in the stores 23 and 27 until the required conditions are satisfied that
enable the processor to determine the current optimum air/fuel ratio for the engine.
That air/fuel ratio is then set using the control circuit 21.
[0018] Although only injection timing is described above as being altered in order to change
the air/fuel ratio, it will be understood that alternatively or additionally, the
amount of air supplied could also be altered by adjusting the position of an air valve
(not shown)
[0019] Other methods of determining the minimum ignition angle may also be used. For example,
a sample and hold arrangement can be used for both the ignition angle and the injector/air
valve setting used by adjust the air/fuel ratio. With this arrangement, ignition angle
values are stored and updated successively until it is determined that the current
ignition angle is larger than the immediately preceding angle. In that case either
the immediately preceding value can be used to recover the setting for the air/fuel
ratio at that point or interpolation can be used on the settings for the air/fuel
ratio at these to points.
[0020] If an air/fuel ratio unequal the stoichiometric ratio λ is needed (for example ratio
A), the new calculated λ=1 injection time is divided with the ratio A. In this case
the calculated λ=1 is the basic for the λ≠1 (A).
1. A method of determining the air/fuel ratio of an internal combustion engine fitted
with knock control comprises the steps of changing in one direction the air/fuel ratio
of the mixture supplied to the engine, monitoring the ignition angle of the engine
when the knock limit is reached for each different air/fuel ratio, determining the
minimum ignition angle at the knock limit to indicate the optimum air/fuel ratio,
and altering the fuel and/or air supply to maintain the optimum ratio.
2. A method according to claim 1, wherein the minimum ignition angle is determined
by storing each value of ignition angle until two equal values are obtained and then
interpoling between the two values.
3. A method according to claim 1, wherein the minimum ignition angle is determined
by storing values of ignition angle until it is determined that the current value
is larger than the immediately proceeding value and the optimum air/fuel ratio is
derived.
4. A method according to claim 3, wherein the optimum air/fuel ratio is derived by
interpolating between stored parameters determining the air/fuel ratios at the current
and preceding value.
5. A method according to claim 3, wherein the parameters of air/fuel ratio of the
immediately preceding values are used as the optimum air/fuel ratio.
6. A method according to claim 1-5, wherein the parameters of air/fuel ratio not equal
to the stoichiometric ratio is calculated from the result of claim 1-5.
7. Apparatus for determining the air/fuel ratio of an internal combustion engine comprising
means (21, 22) for changing in one direction the air/fuel ratio of the mixture supplied
to the engine, means (16 for detecting knocking of the engine, means (26) for monitoring
the ignition angle of the engine when the knock limit is reached for each different
air/fuel ratio, means (20) for determining the minimum ignition angle at the knock
limit to indicate the optimum air/fuel ratio, and means (21) altering the fuel and/or
air supply to maintain the optimum ratio.
8. A method according to claim 1, and comprising a store (27) for storing each value
of the ignition angle, the determining means (20) monitoring the store (27) until
two equal values are obtained and then interpoling between the two values.
9. A method according to claim 1, and comprising a store (27) for storing values of
ignition angle, the determining means (20) monitoring the store (27) until it is determined
that the current value and the optimum air/fuel ratio is derived.