[0001] The present invention relates to a vibrating machine, particularly for the surface
finishing of parts, with automatic unloading means.
[0002] As is known, vibrating tanks are currently commercially available for performing
surface finishing operations such as smoothing, deburring and the like which substantially
have a tank body which is provided with vibration means and is supported by a frame
with the interposition of anti-vibration means. A bottom is defined inside the tank
body and has a ramp-like portion which extends in a spiral and acts as a guiding element
for sending the parts to a connecting wing which connects to an unloading plane.
[0003] Said connecting wing is pivoted to the unloading plane and is associated with a lever
which can be accessed from the outside of the tank and is manually actuated by an
operator; the actuation of the lever moves the connecting wing to a lowered position
in which it connects to the ramp-like portion so as to create a path for the outward
unloading of the processed parts.
[0004] In this kind of tank, the operation of lowering the connecting wing must be performed
manually by the operator, who inserts said connecting wing in a mass constituted by
the finished parts and by the loose material used for the smoothing, polishing, and
the like, of the finished parts. The operator takes precautions to prevent the processed
parts from being retained between the upper portion of the ramp portion and the connecting
wing, and if this event occurs he consequently slightly lifts the connecting wing,
so as to allow the passage of any possibly trapped part and continues the rotation
of the connecting plane until it arranges itself in its lower position, i.e. as a
continuation of the ramp-like portion.
[0005] This aspect has so far prevented the provision of automatic actuations for positioning
the connecting wing in lower position, since there is the risk of trapping or catching
parts being processed.
[0006] It is therefore necessary to provide an operator who manually performs the operation
of inserting the connecting wing in the tank to align it with the ramp-like portion
and, on the basis of his experience and sensitivity, is capable of preventing the
jamming of parts between the connecting wing and the ramp.
[0007] The aim of the invention is indeed to eliminate the previously described disadvantages
by providing a vibrating machine, particularly ior the surface finishing of parts,
which allows to automatically perform the insertion of the connecting wing in the
tank body without running the risk of trapping parts which would not allow the correct
positioning of said connecting wing.
[0008] Within the scope of the above described aim, a particular object of the invention
is to provide a vibrating machine in which the automatic unloading of the parts can
be obtained with extremely simple means such as to not cause impediment in the execution
of the machine itself.
[0009] Another object of the present invention is to provide a vibrating machine, particularly
for the surface finishing of parts, which gives the greatest assurances of reliability
and safety in operation and furthermore allows to achieve a significant reduction
in labor.
[0010] Not least object of the present invention is to provide a vibrating machine, particularly
for the surface finishing of parts, which is easily obtainable starting from commonly
commercially available elements and materials and which is furthermore highly competitive
from a merely economical point of view.
[0011] The above described aim, the objects mentioned and others which will become apparent
hereinaf ter are achieved by a vibrating machine, particularly for the surface finishing
of parts, with automatic unloading means, according to the invention, which comprises
a tank body provided with vibration means and is connected to a supporting frame with
anti-vibration means interposed, said tank body having an internal bottom which defines
a ramp-like portion for sending the parts toward an unloading plane by means of a
connecting wing associated with said unloading plane and removably associable with
said ramp-like portion for the extraction of the finished parts, characterized in
that it comprises a lower detector of the arrangement of said wing in lowered position
on said ramp-like portion, at least one intervention timer which controls the time
of passage of said connecting wing from said raised position to said lowered position
and drives the actuation of motor means for the movement of said connecting wing.
[0012] Further characteristics and advantages will become apparent from the description
of a preferred but not exclusive embodiment of a vibrating machine, particularly for
the surface finishing of parts, with automatic unloading means, illustrated only by
way of non-limitative example in the accompanying drawings, wherein:
figure 1 is a schematic elevation view of the vibrating machine;
figure 2 is a top plan view of the vibrating machine;
figure 3 is a schematic view of the vibrating machine during normal operation;
figure 4 is a schematic view of the step of lowering the connecting wing, with a part
schematically trapped between the connecting wing and the ramp-like portion;
figure 5 is a view of the step of partial lifting of the connecting wing;
figure 6 is a view of the connecting wing when correctly positioned.
[0013] With reference to the above described figures, the vibrating machine, particularly
for the surface finishing of parts, with automatic unloading means, according to the
invention, comprises a tank body 1 provided with vibration means which is supported
by a supporting frame 2 with the interposition of per se known anti-vibration means.
[0014] The tank body 1 is internally provided with a bottom 3 with a circular configuration
which defines a ramp-like portion 4 which extends substantially in the shape of a
spiral.
[0015] An unloading plane 5 for the outward conveyance of the parts is provided in the upper
part of the tank body and can be connected to the ramp-like portion by means of a
connecting wing 6 which is pivoted to said unloading plane.
[0016] The connecting wing is oscillable so that it can be placed in a raised position during
normal operating steps and so that it can be subsequently lowered, inserting it in
the mass being processed, so as to arrange itself in alignment with the ramp-like
portion and consequently constitute a path for the extraction of the parts toward
the output.
[0017] The connecting wing 6 is actuated by means of motor means which are advantageously
constituted by a cylinder 10 which rotates the connecting wing about its rotation
axis; said cylinder 10 is controlled by control means constituted by a lower detector
12 which detects the correct positioning of the connecting wing in alignment with
the ramp-like portion.
[0018] The detector 12 is controlled by intervention timers which are mounted inside the
control console and comprise a first intervention timer on which a preset time, within
which the connecting wing must arrange itself in alignment with the ramp, can be set.
If the connecting wing fails to position itself correctly within the preset time,
since for example a part 20 has remained trapped between the connecting wing and the
ramp-like portion, as illustrated in figure 4, the actuation command to the motor
means is reversed and the connecting wing is raised for a second period of time which
is also preset and controlled by a second timer.
[0019] The motor means are controlled by a cycle timer and by the timers, so that in practice
the descent operation is repeated continuously until the connecting wing arranges
itself in alignment with the ramp-like portion, thus ensuring the correct operation
of insertion of the connecting wing inside the mass being processed in the tank body,
within the time preset by the first timer.
[0020] In the practical embodiment it is possible to set an automatic cycle during which
there is a time for the permanence of the parts being processed inside the tank.
[0021] After the time preset by the cycle timer has ended, the first timer allows the motor
means to lower the connecting wing, which interrupts the operation of the motor means
if it arrives at the sensor within the preset time, whereas if a part remains trapped
between the connecting wing and the ramp-like portion, since the correct positioning
has not occurred within the preset time, the second timer allows the upward return
of the connecting wing for a set time, activating the first timer which resets a time
required to complete the descent of the connecting wing.
[0022] These operations are cyclically repeated until the connecting wing arrives at the
detector and is consequently correctly positioned.
[0023] The detector can be provided of any kind, since it must simply detect the position
of the connecting wing for the subsequent driving of the motor means by means of the
timers.
[0024] From what has been described it can thus be seen that the invention achieves the
proposed aim and objects; in particular the fact is stressed that a vibrating machine
is provided in which it is possible to perform the unloading operations automatically,
without the need for the operator who manually inserts the connecting wing inside
the mass being processed.
[0025] The invention thus conceived is susceptible to numerous modifications and variations,
all of which are within the scope of the inventive concept.
[0026] All the details mav furthermore be replaced with other technically equivalent elements.
[0027] In practice, the materials employed, as well as the contingent shapes and dimensions,
may be any according to the requirements.
[0028] Where technical features mentioned in any claim are followed by reference signs,
those reference signs have been included for the sole purpose of increasing the intelligibility
of the claims and accordingly such reference signs do not have any limiting effect
on the scope of each element identified by way of example by such reference signs.
1. Vibrating machine, particularly for the surface finishing of parts, with automatic
unloading means, which comprises a tank body (1) provided with vibration means and
connected to a supporting frame (2) with anti-vibration means interposed, said tank
body (1) having an internal bottom (3) which defines a ramp-like portion (4) for sending
the parts toward an unloading plane (5) by means of a connecting wing (6) which is
associated with said unloading plane (5) and is removably associable with said ramp-like
portion (4) for the extraction of the finished parts, characterized in that it comprises
a lower detector (12) of the positioning of said wing (6) in lowered position on said
ramp-like portion (4), at least one intervention timer which controls the time of
passage of said connecting wing (6) from said raised position to said lowered position
and drives the actuation of motor means (10) for the movement of said connecting wing
(6).
2. Vibrating machine according to claim 1, characterized in that said motor means
(10) are constituted by a cylinder (10) which acts on the pivoting pin of said wing
(6) for connecting to said unloading plane (5).
3. Vibrating machine according to the preceding claims, characterized in that it comprises
a first intervention timer which can be preset for a first time interval within which
said connecting wing (6) must reach said ramp-like portion (4) and a second timer
which can be preset for a second time interval during which an at least partial upward
return of said connecting wing (6) is performed if said connecting wing (6) fails
to position itself at said detector (12) during said first time interval.
4. Vibrating machine according to one or more of the preceding claims, characterized
in that it comprises a cycle timer for setting the time interval for the outward unloading
of the material.