[0001] The present invention relates to a vibrating machine for the mass drying of metallic
bodies, with automatic unloading of the dried parts.
[0002] As known, vibrating machines are currently commercially available which are predominantly
used for drying metallic parts and comprise a tank body provided with vibrating means
and associated with a supporting frame through the interposition of anti-vibration
means.
[0003] A circular bottom is provided inside the tank body and has a ramp-like portion which
conveys the items being processed together with the loose material, which can be constituted
by abrasive elements, polishing elements and drying elements, to a selection plane
which has an initial fixed portion, which in practice separates the parts being processed
from the loose material, and an openable central portion which can be connected to
a terminal unloading portion.
[0004] In known solutions, the openable central portion is in practice constituted by a
grid which is pivoted, at the edge which is contiguous to the terminal portion to
be moved, to a raised position which allows the parts being processed to fall inside
the tank.
[0005] When unloading is to be performed, the central portion or grid is arranged so as
to continue the fixed initial portion, consequently conveying the parts outward.
[0006] With this arrangement, when the openable central portion is closed, i.e. when it
is aligned with the fixed initial portion, the presence of an operator is required
to make sure that items being processed do not remain trapped between the edge of
the central openable portion and the edge of the fixed initial portion.
[0007] With this arrangement it has consequently not been possible to automate the process
steps and in particular it has not been possible to automate the unloading start step,
due to the requirement of the presence of the operator.
[0008] Even the solution of pivoting the openable central part to the fixed initial portion
has been found to be not possible, since in normal processes it would be necessary
for the openable central portion to be folded downward and in this case, due to its
relatively large width in the direction of circulation of the parts being processed,
it would cause an obstacle inside the tank, preventing the free circulation of the
parts.
[0009] The aim of the invention is to solve the above described problem by providing a vibrating
machine for the mass drying of metallic bodies which allows the unloading steps to
be carried out automatically, since the presence of the operator is not required even
in the step of passage from the operative condition with recycling to the unloading
condition.
[0010] The vibrating machine should allow to move the openable central portion without running
the risk in any way of clamping or trapping parts being processed, during the various
operative steps of passage from one working condition to another and to achieve the
automation with extremely simple means which are easy to use.
[0011] Not least object of the present invention is to provide a vibrating machine which
can be easily obtained starting from commonly commercially available elements and
materials and which is furthermore competitive from a merely economical point of view.
[0012] The above described aim, the objects mentioned and others which will become apparent
hereinafter are achieved by a vibrating machine, for the mass drying of metallic bodies,
with automatic unloading of the dried parts, according to the invention, which comprises
a tank body provided with vibrating means and associated with a supporting frame by
means of the interposition of anti-vibration means, said tank body having, on the
inside, a bottom defining a ramp-shaped portion leading to a selection plane having
an initial fixed portion, an openable central portion and a terminal unloading portion,
characterized in that said openable central portion comprises a first wing pivoted
to said initial fixed portion and a second wing hinged to said terminal unloading
portion, said wings being rotatable to place them in a working position, whereat said
first wing is rotated downward for causing material to fall into said tank body, and
in an unloading position, whereat said first wing and said second wing are mutually
aligned for outwardly conveying dried parts.
[0013] The advantages will become apparent from the description of a preferred embodiment
of a vibrating machine for the mass drying of metallic bodies, with automatic unloading
of the dried parts, illustrated in the accompanying drawings, wherein:
figure 1 is a schematic elevation view of a vibrating machine according to the invention;
figure 2 is a top plan view of a vibrating machine;
figure 3 is a sectional view of a vibrating machine taken along a diametral plane;
figure 4 is a view of the selection plane in working position;
figure 5 is a view of the initial step of passage from the working position to the
unloading position;
figure 6 is a view of an intermediate step of the passage from the working position
to the unloading position;
figure 7 is a view of the selection plane in the position for unloading the dried
parts;
figure 8 is a schematic view of the passage from the unloading position to the working
position.
[0014] With reference to the above described figures, the vibrating machine for the mass
drying of metallic bodies, with automatic unloading of the dried parts, according
to the invention, comprises a tank body generally indicated by the reference numeral
1 which is provided with vibrating means and is associated with a base supporting
frame 2 with the interposition of conventional anti-vibration means which are not
described herein in detail.
[0015] The tank body 1 internally defines a bottom 3 with a substantially circular extension
which has a ramp-like portion 4 leading into a selection plane generally indicated
by the reference numeral 10.
[0016] Said selection plane 10 is provided with an initial portion 11, advantageously of
the grid-shaped kind, which is arranged above electric heating resistors 12 which
have the function of heating and drying the grit or loose material which is intermixed
between the various parts being processed.
[0017] An openable central portion, generally indicated by the reference numeral 13, and
a terminal unloading portion, indicated by the numeral 14, are provided on the continuation
of the fixed initial portion.
[0018] The peculiarity of the invention is constituted by the fact that the central openable
portion 13 is constituted by a first wing 20 with a grid-shaped configuration, which
is pivoted at the edge contiguous to the initial portion 11, and by a second wing
21 which is in turn pivoted at the edge contiguous to the terminal portion 14.
[0019] Advantageously but not necessarily, the first wing has a width, in the direction
of passage of the material, which is smaller than the second wing 21.
[0020] As illustrated in figures 4 to 8, the wings 20 and 21 are rotatable about their pivoting
axis to assume different positions for the passage from the working position to the
unloading position and vice versa.
[0021] The rotation of the wings 20 and 21 is advantageously performed by means of a first
and second cylinder, respectively indicated at 22 and 23, which act on the pivoting
pin and perform the rotation.
[0022] As illustrated in figure 4, in the working position, i. e., in the position in which
the various parts are continuously re-inserted into the tank, the first wing 20 is
in a lowered position, i.e., directed towards the bottom of the tank, whereas the
second wing 21 is in raised position, i.e., directed upwardly.
[0023] In these conditions, the material carried by the vibration onto the selection plane
creates a first selection with separation of the grit and loose material which falls
onto the electric resistors 12, whereas the various parts being machined, indicated
by the reference numeral 15, are re-inserted toward the bottom of the tank.
[0024] For the passage from the working position to the unloading position, the first wing
is first rotated upward (figure 5), thus creating a temporary barrier for the passage
of the parts being processed, which are thus retained.
[0025] The second wing 21 is simultaneously rotated downward until it engages a stop abutment
30; the second wing 22 moves to align with the terminal portion 14.
[0026] Once the second wing has been positioned, the first wing 20 is rotated downward and
becomes arranged in alignment with the second wing, thus defining a continuous selection
plane (figure 7) which allows the outward unloading of the parts.
[0027] It should be furthermore added that the first wing and the second wing are provided,
at the edges of mutual contact, with opposite shaped portions, indicated by the reference
numerals 31 and 32, which allow to provide a rabbet-like coupling, with the first
wing in practice resting on the edge of the second wing.
[0028] Once the parts have been unloaded, the first wing is rotated upward, thus releasing
the second wing, which is rotatable upward, whereas the first wing is rotated downward,
thus returning to the working conditions illustrated in figure 4.
[0029] With the described arrangement it is possible to automate the passage from the working
position to the unloading position since it is not possible to trap the parts during
the movement of the openable central portion.
[0030] It is furthermore possible to rotate the first wing downward, since its width is
relatively small and consequently does not hinder the free circulation of the material
on the bottom of the tank.
[0031] From what has been described it can thus be seen that the invention achieves the
proposed aim and objects; in particular, the fact is stressed that the substantial
splitting in two of the openable central portion of the selection plane allows to
completely automate the operation of the vibrating machine which can be time-controlled,
so as to perform the process for a certain presettable time period and then automatically
perform the step of unloading the dried parts without running the risk of trapping
the parts during the movement of the openable central portion.
[0032] The presence of the related abutment wings provided on the coupling edges of the
wings 20 and 21 allows to provide a precise rest position for the first wing on the
second wing which ensures the continuity of the selection plane so as to achieve easy
unloading of the product toward the outside of the machine.
[0033] All the details may furthermore be replaced with other technically equivalent elements.
[0034] In practice, the materials employed, so long as compatible with the specific use,
as well as the contingent shapes and dimensions, may be any according to the requirements.
1. Vibrating machine, for the mass drying of metallic bodies, with automatic unloading
of the dried parts, which comprises a tank body (1) provided with vibrating means
and associated with a supporting frame (2) by means of the interposition of anti-vibration
means, said tank body (1) having, on the inside, a bottom (3) defining a ramp-like
portion (4) leading to a selection plane (10) having an initial fixed portion (11),
an openable central portion (13) and a terminal unloading portion (14), characterized
in that said openable central portion (13) comprises a first wing (20) pivoted to
said initial fixed portion (11) and a second wing (21) hinged to said terminal unloading
portion (14), said wings (20, 21) being rotatable to place them in a working position,
whereat said first wing (20) is rotated downward for causing material to fall into
said tank body (1), and in an unloading position, whereat said first wing (20) and
said second wing (21) are mutually aligned for outwardly conveying the dried parts
(15).
2. Vibrating machine, according to the preceding claim, characterized in that said first
wing (20) has a width, in the direction of unloading of the dried parts (15), which
is smaller than the width of said second wing (21).
3. Vibrating machine, according to the preceding claims, characterized in that it comprises
a stop abutment (30) which can be engaged by said second wing (21) for positioning
it in alignment with said terminal unloading portion (14).
4. Vibrating machine, according to one or more of the preceding claims, characterized
in that it comprises, on the mutually adjacent edges of said first wing (20) and said
second wing (21), abutment wings (31, 32) for at least partially superimposing said
first wing (20) on said second wing (21).
5. Vibrating machine, according to one or more of the preceding claims, characterized
in that it comprises cylinders (22, 23) which act on the pivoting axis of said wings
(20, 21) to rotate them.
6. Vibrating machine, according to one or more of the preceding claims, characterized
in that in order to pass from said working position to said unloading position said
first wing (20) is first rotatable upward to provide a barrier for causing temporary
stoppage of dried parts (15), said second wing (21) being then rotatable to arrange
it in alignment with said terminal portion (14), said first wing (20) being subsequently
rotatable to arrange itself in alignment with said second wing (21).
1. Vibrationsgerät für die Massentrocknung metallischer Körper, mit automatischer Entladung
der getrockneten Teile, welches einen mit Vibrationsmitteln versehenen Behälter (1)
aufweist und unter Zwischenschaltung von Anti-Vibrationsmitteln mit einem Traggestell
verbunden ist, wobei der Behälter in seinem Inneren einen Boden (3) aufweist, der
einen rampenartigen Bereich (4) begrenzt, der zu einer Auswahlebene (10) führt, die
einen festen Anfangsbereich (11), einen zu öffnenden zentralen Bereich (13) und einen
Endbereich zur Entladung (14) aufweist,
dadurch gekennzeichnet,
daß der zu öffnende zentrale Bereich (13) einen ersten Flügel (20) umfaßt, der an
dem festen Anfangsbereich (11) angelenkt ist und einen zweiten Flügel (21), der an
den Endbereich zur Entladung (14) angelenkt ist, wobei die Flügel (20, 21) schwenkbar
sind, um sie in Arbeitslage zu bringen, in der der erste Flügel (20) nach unten verschwenkt
ist, um zu veranlassen, daß das Material in den genannten Behälter (1) fällt und in
eine Entladeposition, in der der erste Flügel (20) und der zweite Flügel (21) wechselseitig
miteinander fluchten für ein nach außen erfolgendes Fördern der getrockneten Teile
(15).
2. Vibrationsgerät nach dem vorangehenden Anspruch, dadurch gekennzeichnet,
daß der erste Flügel (20) in Entladerichtung der getrockneten Teile (15) eine Abmessung
aufweist, welche kleiner ist als die Abmessung des zweiten Flügels (21).
3. Vibrationsgerät nach den vorangehenden Ansprüchen, dadurch gekennzeichnet,
daß es einen Stoppanschlag (30) aufweist, an den sich der zweite Flügel (21) für dessen
Positionieren in Fluchtstellung mit dem Endbereich zur Entladung (14) anlegen kann.
4. Vibrationsgerät nach einem oder mehreren der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß es auf einander benachbarten Kanten des genannten ersten Flügels (20) und des
genannten zweiten Flügels (21) Anschlagflügelbereiche (31, 32) für eine mindestens
teilweise Überlagerung des genannten ersten Flügels (20) auf dem genannten zweiten
Flügel (21) aufweist.
5. Vibrationsgerät nach einem oder mehreren der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß es Zylinder (22, 23) aufweist, welche auf die Schwenkachse der genannten Flügel
(20, 21) für deren Drehung einwirken.
6. Vibrationsgerät nach einem oder mehreren der vorangehenden Ansprüche,
dadurch gekennzeichnet,
daß für einen Übergang von der genannten Arbeitslage zu der genannten Entladeposition
der genannte erste Flügel (20) zunächst aufwärts schwenkbar ist, um eine Barriere
zur Schaffung eines zeitweiligen Stops für die getrockneten Teile (15) zu bilden,
wobei der genannte zweite Flügel (21) dann schwenkbar ist für eine Anordnung in Flucht
mit dem genannten Endbereich (14), und der genannte erste Flügel (20) anschließend
schwenkbar ist für seine Anordnung in Flucht mit dem genannten zweiten Flügel (21).
1. Machine vibrante pour le séchage en masse de pièces métalliques, à déchargement automatique
des pièces séchées, qui comprend un corps formant réservoir (1) muni de moyens d'entraînement
en vibration et associé à un châssis de support (2) avec interposition de moyens anti-vibrations,
ledit réservoir (1) comprenant à l'intérieur un fond (3) définissant une portion en
forme de rampe (4) conduisant vers un plan de sélection (10) comportant une portion
initiale fixe (11), une portion centrale ouvrable (13) et une portion terminale de
déchargement (14), caractérisée en ce que ladite portion centrale ouvrable (13) comprend
une première aile (20) montée de façon pivotante sur ladite portion initiale fixe
(11) et une seconde aile (21) articulée sur ladite portion terminale de déchargement
(14), lesdites ailes (20, 21) pouvant être tournées pour être placées dans une position
de travail dans laquelle ladite première aile (20) est tournée vers le bas pour amener
les pièces à tomber dans ledit réservoir (1) et une position de déchargement dans
laquelle ladite première aile (20) et ladite seconde aile (21) sont mutuellement alignées
pour acheminer les pièces séchées (15) vers l'extérieur.
2. Machine vibrante selon la revendication 1, caractérisée en ce que ladite première
aile (20) a une largeur dans la direction du déchargement des pièces séchées (15)
qui est plus petite que la largeur de ladite seconde aile (21).
3. Machine vibrante selon les revendications précédentes, caractérisée en ce qu'elle
comprend une butée d'arrêt (30) pouvant venir en engagement avec ladite seconde aile
(21) pour la mettre en alignement avec ladite portion terminale de déchargement (14).
4. Machine vibrante selon une ou plusieurs des revendications précédentes, caractérisée
en ce qu'elle comprend, sur les bords mutuellement adjacents de ladite première aile
(20) et de ladite seconde aile (21), des ailes de butée (31, 32) permettant de superposer
au moins en partie ladite première aile (20) sur ladite seconde aile (21).
5. Machine vibrante selon une ou plusieurs des revendications précédentes, caractérisé
en ce qu'elle comprend des vérins (22, 23) agissant sur les axes de pivotement desdites
ailes (20, 21) pour les faire tourner.
6. Machine vibrante selon une ou plusieurs des revendications précédentes, caractérisée
en ce que pour passer de ladite position de travail à ladite position de déchargement,
ladite première aile (20) est d'abord tournée vers le haut pour constituer une barrière
et provoquer l'arrêt temporaire des pièces séchées (15), ladite seconde aile (21)
étant ensuite tournée pour l'amener en alignement avec ladite portion terminale (14),
ladite première aile (20) étant ensuite tournée pour venir en alignement avec ladite
seconde aile (21).