[0001] The present invention relates to an intake device designed to provide an increase
in volume efficiency of a multi-cylinder combustion engine by controlling the variation
in intake gas pressure in an intake system.
[0002] There is an already known intake device for multi-cylinder internal combustion engines,
which is designed to increase the volume efficiency in a region of from a lower speed
to a higher speed by controlling the length and volume of the intake system in a variable
manner in accordance with the operational condition of the engine to exhibit one of
two effects: a resonance effect that variations in intake gas pressure resonate between
cylinders which produce no suction interference and an inertia effect utilizing the
fact that a negative pressure wave produced at the beginning of suction for every
cylinder is reflected at an increased volume portion provided in the intake system
back to an intake port (for example, see Japanese Patent Application Laid-open No.
169627/85).
[0003] The above intake device comprises a pair of resonance chambers defined in the increased
volume portion provided in the intake system and communicating with groups of cylinders
having such an order of ignition that any one of the cylinders is not ignited immediately
before or after ignition of the other cylinders of the same group, and an on-off valve
provided between the chambers for permitting the chambers to be put into and out of
communication with each other, whereby controlling of the opening and closing of the
on-off valve causes the intake system to be switched to a resonance supercharge system
or an inertia supercharge system. Further, controlling of the opening and closing
of another on-off valve provided between a pair of resonance passages connected to
upstream sides of the pair of resonance chambers causes the speed region of the engine
permitting exhibition of a resonance supercharge effect in a lower speed region to
be switched at two stages, thereby increasing the volume efficiency over a totally
wider speed region of the engine.
[0004] When such intake device is disposed in a V-shaped space in a V-shaped multi-cylinder
internal combustion engine, it is difficult to suitably dispose the resonance passages
and the resonance chambers without hindering the suction efficiency, because the space
is extremely narrow. An on-off valve capable of changing the suction characteristics
is also provided in a resonance chamber assembly box provided with the resonance passages
and the resonance chambers. However, the disposition of the on-off valve within the
resonance chamber assembly box causes problems of not only an increase in size of
the intake system to provide an interference with the layout thereof, but also of
a complication of the structure, resulting in an increased cost of manufacture. Further,
in an intake device which is designed to establish a resonance supercharge system
or an inertia supercharge system by permitting the resonance passages and the resonance
chambers to be put into or out of communication each other through the on-off valve,
it is extremely difficult to set the volumes of the resonance passages and the resonance
chambers so that any of the resonance supercharge effect and the inertia supercharge
effect may be optimally exhibited.
[0005] Therefore, it is a first object of the present invention to provide a reasonable
layout of an intake system comprising resonance passages and resonance chambers in
a narrower V-space in a V-shaped multi-cylinder internal combustion engine.
[0006] It is a second object of the present invention to provide a reasonable layout of
on-off valves capable of changing suction characteristics in a resonance chamber assembly
box comprising resonance passages and resonance chambers.
[0007] Further, it is a third object of the present invention to optimally exhibit any of
a resonance supercharge effect and an inertia supercharge effect in an intake device
designed to establish a resonance supercharge system and an inertia supercharge system
by permitting the resonance passages and the resonance chambers to be put into or
out of communication with each other through on-off valves.
[0008] To achieve the above first object, according to the present invention, it is proposed
an intake device for a multi-cylinder internal combustion engine, the engine being
V-shaped and including left and right groups of cylinders having such an order of
ignition that any one of the cylinders is not ignited immediately before or after
ignition of the other cylinders of the same group, and the intake device comprising
a pair of resonance chambers independently communicating with the left and right groups
cylinders, and a pair of resonance passages communicating at their down-stream sides
with the resonance chambers and at their upstream sides with the atmosphere through
a throttle valve, wherein the pair of resonance chambers and the pair of resonance
passages are disposed in parallel in a V-space defined between the left and right
groups of cylinders with a common dividing wall interposed therebetween.
[0009] With the above construction, the resonance chambers and the resonance passages for
establishing a resonance supercharge system are disposed in parallel in the V-space
defined between the left and right groups of cylinder in the V-shaped multi-cylinder
internal combustion engine with the common dividing wall interposed therebetween and
therefore, both of the resonance chambers and the resonance passages are reasonably
contained within the V-space. This provide a compact sized intake system to enable
an effective utilization of a space within an engine room.
[0010] To achieve the above second object, according to the present invention, there is
proposed an intake device for a multi-cylinder internal combustion engine, comprising
a pair of resonance chambers independently communicating with groups of cylinders
having such an order of ignition that any one of the cylinders is not ignited immediately
before or after ignition of the other cylinders of the same group, and a pair of resonance
passages communicating at their downstream sides with the resonance chambers and at
their upstream sides with the atmosphere through a throttle valve, wherein the intake
device further includes a resonance chamber assembly box which comprises an upper
assembly box portion opened at a lower surface thereof, a lower assembly box portion
opened at an upper surface thereof, and a plate-like valve unit dividing the opened
surfaces of the upper and lower assembly box portions, the pair of resonance chambers
being formed in one of the assembly box portions, the pair of resonance passages being
formed in the other assembly box portion, and an on-off valve capable of changing
suction characteristics of the engine being provided in the valve unit.
[0011] With the above construction, and among the upper assembly box portion, the lower
assembly box portion and the plate-like valve unit dividing the opened surface of
the two assembly box portions, which constitute the resonance chamber assembly box,
the left and right resonance chambers are defined in one of the assembly box portions,
the resonance passages are formed in the other assembly box portion, and the on-off
valve is provided in the valve unit. This provides a resonable layout of the pair
of resonance chambers, the pair of resonance passages and the on-off valve within
the resonance chamber assembly box, leading to not only a compact intake system, but
also to a simplified structure thereof to enable a reduction in manufacture cost.
[0012] Again to achieve the second object, according to a third aspect of the present invention,
there is proposed an intake device for a multi-cylinder internal combustion engine,
comprising a pair of resonance chambers independently communicating with groups of
cylinders having such an order of ignition that any one of the cylinders is not ignited
immediately before or after ignition of the other cylinders of the same group, and
a pair of resonance passages communicating at their downstream sides with the resonance
chambers and at their upstream sides with the atmosphere through a throttle valve,
wherein the intake device further inlcudes a resonance chamber assembly box which
comprises an upper assembly box portion opened at a lower surface thereof, a lower
assembly box portion opened at an upper surface thereof, and a plate-like valve unit
dividing the opened surfaces of the upper and lower assembly box portions, the pair
of resonance chambers being formed in one of the assembly box portions, the pair of
resonance passages being formed in the other assembly box portion, and the valve unit
including an on-off valve for changing the length of the resonance passages and another
on-off valve for permitting the resonance chambers to be put into communication with
each other, these valves being disposed in a plane where the valve unit lies.
[0013] With the above construction, the on-off valve for changing the length of the resonance
passages and the another on-off valve for permitting the pair of resonace chambers
to be put into communication with each other are disposed in the same plane of the
valve unit and therefore, it is possible to provide a further compactified intake
system and a simplified structure.
[0014] Further, to achieve the third object, according to a fourth aspect of the present
invention, there is proposed an intake device for a multi-cylinder internal combustion
engine, comprising a pair of resonance chambers independently communicating with
groups of cylinders having such an order of ignition that any one of the cylinders
is not ignited immediately before or after ignition of the other cylinders of the
same group, and a pair of resonance passages communicating at their downstream sides
with the resonance chambers and at their upstream sides with the atmosphere through
a throttle valve, wherein the intake device further includes a communication chamber
provided between the pair of resonance chambers, so that the resonance chambers communicate
with each other through the communication chamber.
[0015] With the above construction, even if the volume of each of the resonance chambers
is set at a value enough to provide an optimal resonance supercharge effect, the volume
of a chamber resulting from the communication of the resonance chambers with each
other to establish an inertia supercharge system in a higher speed operation region
can be set at a sufficiently large and optimal value by proper setting of the volume
of the communication chamber.
[0016] Some embodiments of the invention will now be described by way of example and with
reference to the accompanying drawings, in which:-
[0017] Figs.1 to 5 illustrate a first embodiment of the present invention, wherein
Fig.1 is a front view in longitudinal section of details of a V-type six cylinder
internal combustion engine equipped with an intake device according to a first embodiment
of the present invention;
Fig.2 is a plan view of a cylinder block in the engine;
Fig.3 is an enlarged partial plan view taken along a line III-III in Fig.1;
Fig.4 is a sectional view taken along a line IV-IV in Fig.3; and
Fig.5 is a sectional view taken along a line V-V in Fig.3;
Figs.6 and 7 are sectional views of an intake system, similar to Figs.3 and 5, but
showing a second embodiment of the present invention;
Fig.8 and 9 are sectional views of an intake system, similar to Figs.4 and 5, but
showing a modification of the second embodiment;
[0018] Figs.10 to 13 illustrate a third embodiment of the present invention, wherein
Fig.10 is a longitudinal sectioal view of details of a V-type six cylinder internal
combustion engine equipped with an intake device according to the third embodiment
of the present invention;
Fig.11 is an enlarged partial plan view taken along a line XI-XI in Fig.10;
Fig.12 is a sectional view taken along a line XII-XII in Fig.11; and
Fig.13 is a sectional view taken along a line XIII-XIII in Fig.12;
Fig.14 is a sectional view of an intake system, similar to Fig.11, but illustrating
a fourth embodiment of the present invention;
Figs.15 and 16 illustrate a fifth embodiment of the present invention, Fig.15 being
a sectional view of an intake system, similar to Fig.11, and Fig.16 being a sectional
view taken along a line XVI-XVI in Fig.15;
[0019] Figs.17 to 21 illustrate a sixth embodiment of the present invention, wherein
Fig.17 is a longitudinal sectioal view of details of a V-type six cylinder internal
combustion engine equipped with an intake device according to the sixth embodiment
of the present invention;
Fig.18 is an enlarged partial plan view taken along a line XVIII-XVIII in Fig.17;
Fig.19 is an enlarged partial plan view taken along a line XIX-XIX in Fig.17;
Fig.20 is a sectional view taken along a line XX-XX in Fig.18; and
Fig.21 is a sectional view taken along a line XXI-XXI in Fig.18;
Fig.22 is a sectional view of an intake system, similar to Fig.18, but illustrating
a seventh embodiment of the present invention;
[0020] Figs.23 to 26 illustrate an eighth embodiment of the present invention, wherein
Fig.23 is a longitudinal sectional view of details of a V-type six cylinder internal
combustion engine equipped with an intake device according to the eighth embodiment
of the present invention;
Fig.24 is an enlarged partial plan view taken along a line XXIV-XXIV in Fig.23;
Fig.25 is a sectional view taken along a line XXV-XXV in Fig.24; and
Fig.26 is a sectional view taken along a line XXVI-XXVI in Fig.24; and
Fig.27 is a sectional view of an intake system, similar to Fig.24, but illustrating
a ninth embodiment of the present invention.
[0021] Figs.1 to 5 illustrate a first embodiment of the present invention. Referring to
Figs.1 and 2, a six-cylinder type internal combustion engine E comprises a pair of
left and right engine blocks Bℓ, and Br located in a V-shaped arrangement. Each of
the left and right engine blocks Bℓ, and Br comprises a cylinder block 1ℓ, 1r and
a cylinder head 2ℓ, 2r joined or bonded to a deck surface of the cylinder block, respectively.
Three left cylinders 3ℓ are formed in series in the left cylinder block 1ℓ, and three
cylinders 3r are formed in series in the right cylinder block 1r. The three left cylinders
3ℓ constitute a left cylinder group Cℓ. The three right cylinders 3r also constitute
a right cylinder group Cr. These cylinders have such an order of ignition that any
one of the cylinders is not ignited immediately before or after ignition of the other
cylinders of the same group, i.e., intake valves 10 which will be described hereinafter
are not overlapped.
[0022] A piston 4 is slidably received in each of the left and right cylinders 3ℓ and 3r
in a usual mamer. The pistons 4 are operatively connected to a crank shaft 6 through
connecting rods 5. Each of the left and right cylinder heads 2ℓ and 2r is provided
with a combustion chamber 7 and intake and exhaust ports 8 and 9 communicating with
the combustion chamber 7. Each intake port 8 has an intake valve 10 provided therein
for opening and closing the intake port 8, and each exhaust port 9 has an exhaust
valve 11 provided therein for opening and closing the exhaust port 9. The intake and
exhaust valves 10 and 11 may be opened and closed with a predetermined timing by a
conventionally known valve operating mechanism 12.
[0023] An intake system In which will be described hereinafter is connected to the plurality
of intake ports 8 in the left and right cylinder heads 2ℓ and 2r, and a conventionally
known exhaust system which is not shown is connected to the plurality of exhaust ports
9 in the left and right cylinder heads 2ℓ and 2r.
[0024] The construction of the intake system In will be described below with reference to
Figs.2 to 5. The intake system In is disposed in a V-space C between the left and
right cylinder blocks 1ℓ and 1r and comprises an air cleaner Ac, an intake passage
Pi connected to an outlet of the air cleaner Ac, a resonance chamber assembly box
Bg having a pair of left and right resonance chambers Cr-ℓ and Cr-r and connected
to a downstream end of the intake passage Pi, and an intake manifold Mi which will
be described hereinafter and is joined to those ends of the left and right cylinder
blocks 1ℓ and 1r at which the intake ports 8 are opened, thereby permitting the communication
between the left and right resonance chambers Cr-ℓ and Cr-r and the right and left
cylinder groups Cr and Cℓ, respectively.
[0025] The intake passage Pi is constructed with a throttle body 15 being integrally connected
to a downstream end of an intake passage 14 connected to the air cleaner Ac, as shown
in Fig.3. The intake passage 14 is formed into a hollow cylindrical shape so that
an intake gas from the air cleaner Ac may be drawn thereinto, and the throttle body
15 is also formed into a hollow cylindrical shape having substantially the same diameter
as the intake passage 14. A throttle valve 20 is provided within the throttle body
15 and controlled for opening and closing by a control 19.
[0026] The resonance chamber assembly box Bg is integrally connected to a downstream end
of the throttle body 15 by bolts 16. The resonance chamber assembly box Bg is comprised
of a substantially rectangular parallelepiped-shaped assembly box body 21 opened at
its upper surface and connected to the throttle body 15, and a lid 22 air-tightly
mounted on the opened surface 21₁ by bolts 23. The lid 22 is formed integrally with
the intake manifold Mi.
[0027] As clearly shown in Figs.3 and 4, the interior of the resonance chamber-assembled
box Bg is divided into left and right resonance chambers Cr-ℓ and Cr-r arranged in
parallel to each other by a resonance pipe 24 extending in a direction of the crank
shaft 6 of the engine, i.e, in a direction of a flow of an intake gas within the box
Bg. The resonance pipe 24 is comprised of vertical walls 24₂ which each include a
short projection 24₁ extending from a front end wall of the assembly box body 21 toward
the throttle body 15 and serve as a pair of dividing walls, and an angularly inclined
partition wall 24₃ connecting a lower end of one of the vertical walls 24₂ with an
upper end of the other vertical wall 24₂. The partition wall 24₃ extends from a connection
with the throttle body 15 to a rear end of the the assembly box body 21, and the vertical
walls 24₂ terminate at a point short of a rear end wall of the assembly box body 21.
This defines a pair of resonance passages 18ℓ and 18r of triangular cross-section
at a central portion of the assembly box body 21. The resonance passages 18ℓ and 18r
permit the communication between the left and right resonance chambers Cr-ℓ and Cr-r
through left and right inlet ports 33ℓ and 33r at its downstream end.
[0028] An on-off valve 25 is provided in the resonance pipe 24 for permitting the pair of
left and right resonace passages 18ℓ and 18r to be put into or out of communication
with each other. A quadrilateral valve bore 26 is opened in a central portion of the
partition wall 24₃ of the resonance pipe 24 in a facing relation to the opened surface
21, so that the left and right resonance passages 18ℓ and 18r may be put into communication
with each other through such valve bore 26. The valve bore 26 is very easy of process
by a tool or the like, because it faces to the opened surface 21₁.
[0029] A valve stem 27 is rotatably inserted in a central portion of the partition wall
24₃ of the resonance pipe 24 to extend from the outside of the assembly box body 21
along an axis of the intake system In. The valve stem 27 extends through the central
portion of the valve bore 26. A rectangular plate-like valve member 28 to be mounted
in the valve bore 26 is secured to the valve stem 27 by machine screws 30. One end
of the valve stem 27 passes through a rear end wall of the assembly box body 21 and
projects outside this rear end, and a conventionally known actuator 29 is connected
to the projecting end of the valve stem 27. The actuator 29 is controlled for operation
in accordance with an operational condition of the engine, so that the on-off valve
25 is controlled for opening and closing. For example, during a lower speed operation
of the engine, the on-off valve 25 is closed, and during a higher speed operation
of the engine, the on-off valve is opened.
[0030] Three left and right elliptic exhaust ports 34ℓ, 34r are opened in an upper wall
of each of the left and right resonance chambers Cr-ℓ and Cr-r along its longitudinal
axis. The three exhaust ports 34ℓ in the left resonance chamber Cr-ℓ commnuicate respectively
with the three cylinders 3r (in which the intake sequence is not continuous) in the
right cylinder block 1r located on the opposite side from the left resonance chamber
Cr-ℓ through the intake manifold Mi which will be described hereinafter, and the three
exhaust ports 34r in the right resonance chamber Cr-r likewise communicate with the
three cylinders 3 (in which the intake sequence is continuous) in the left cylinder
block 1ℓ located on the opposite side from the right resonance chamber Cr-r through
the intake manifold Mi which will be described hereinafter.
[0031] The intake manifold Mi comprises six first to sixth distributor pipes 35₁ to 35₆
which are convexly curved upwardly as shown in Figs.1 to 5 and which are integrally
arranged side-by-side in a direction substantially perpendicular to the longitudinal
axes of the left and right resonance chambers Cr-ℓ and Cr-r to extend leftwardly and
rightwardly in alternately opposite directions in an intersecting manner. The three
alternate three of these pipes, i.e., second, fourth and sixth pipes 35₂, 35₄ and
35₆ communicate at their upstream ends with the three exhaust ports 34ℓ in the left
resonance chamber Cr-ℓ, respectively and then extend to the opposite side from the
resonance chamber Cr-ℓ to communicate at their downstream with the three cylinders
3r in the right cylinder block 1r. The remaining alternate three, i.e., first, third
and fifth distributor pipes 35₁, 35₃ and 35₅ communicate at their upper ends with
the three exhaust ports 34r in the right resonance chamber Cr-r and then extend to
the opposite side from the resonance chamber Cr-r to communicate at their downstream
ends with the three cylinders 3ℓ in the left cylinder block 1ℓ.
[0032] As shown in Fig.1, a fuel ejecting nozzle 36 is mounted on upper wall of a lower
end of each of the first to sixth distributor pipes 35₁ to 35₆.
[0033] The first operation of this embodiment will be described below.
[0034] The actuator 29 is controlled for operation in accordance with the operational condition
of the engine. For example, in the lower speed operational condition of the engine
and when the on-off valve 25 is controlled to be closed as shown by a solid line in
Figs.3 to 5 to close its valve bore 26, the left and right resonance passages 18ℓ
and 18r are put out of communication with each other. In this state, there are established
two series of intake systems comprising the entire length of the resonance passages
18ℓ and 18r of a length L₂ from a junction with the throttle body 15 to the inlet
ports 33ℓ and 33r, the left and right resonance chambers Cr-ℓ and Cr-r, and the left
and right distributor pipes 35₁, 35₃, 35₅ and 35₂, 35₄, 35₆, i.e., two series of resonance
supercharge intake systems which produce no suction interference and each extend from
the three cylinders 3ℓ, 3r to the outlet of the throttle body 15. Moreover, the resonance
supercharge system is relatively large in length and its natural frequency can be
accorded with the period of opening and closing of each intake valve 10 in a region
of lower rotation of the engine, thereby effectively exhibiting a resonance supercharge
effect to enhance the volume efficiency in the lower rotation region of the engine.
[0035] On the other hand, when the engine has been brought into a higher speed operational
condition, the on-off valve 25 is controlled to be opened, thereby permitting the
left and right resonance passages 18ℓ and 18r to be put into communication with each
other through the valve bore 26, and the substantial length of the left and right
resonance passages 18ℓ and 18r is reduced to a length L₁ from the downstream end of
the valve bore 26 to the inlet ports 33ℓ and 33r. In this state, the natural frequency
of the two series of resonance intake systems is increased, and the period of intake
pressure can be accorded with the period of opening and closing of the intake valve
10 when the engine is in high rotation, thereby effectively exhibiting a resonance
supercharge effect in such operational region to enhance the volume efficiency.
[0036] Since the left and right resonance chambers Cr-ℓ and Cr-r are defined partitioned
by the resonance passages 18ℓ and 18r within the assembly box body 21, the left and
right resonance chambers Cr-ℓ and Cr-r and the resonance passages 18ℓ and 18r are
arranged in the V-space C with the vertical walls 24₂ interposed therebetween. Therefore,
the pair of resonance passages 18ℓ and 18r and the pair of resonance chambers Cr-ℓ
and Cr-r can be reasonably united, leading to a compact size of the intake system.
[0037] Figs.6 and 7 illustrate a second embodiment of the present invention, wherein components
corresponding to those in the first embodiment are designated by the same reference
characters.
[0038] In the second embodiment, a resonance chamber assembly box Bg is comprised of a pair
of left and right resonance chambers Cr-ℓ and Cr-r defined partitioned by a partition
wall 24₃, and a pair of resonance passages 18ℓ and 18r defined outside the resonance
chambers Cr-ℓ and Cr-r in parallel to the resonance chambers Cr-ℓ and Cr-r and divided
by vertical walls 24₂ as a pair of dividing walls. A downstream portion of a throttle
body 15 is bifurcated to form left and right passages 17ℓ and 17r whose downstream
ends communicate with upstream ends of the resonance passages 18ℓ and 18r. Downstream
ends of the resonance passages 18ℓ and 18r communicate with the left and right resonance
chambers Cr-ℓ and Cr-r through left and right inlet ports 33ℓ and 33r made in ends
of the vertical walls 24₂.
[0039] An on-off valve 25′ is mounted in a central portion of the partition wall 24₃ partitioning
the left and right resonance chambers Cr-ℓ and Cr-r and is controlled for opening
and closing by an actuator 29. The opening of the on-off valve 25′ permits the left
and right resonance chambers Cr-ℓ and Cr-r to be put into communication with each
other to provide a common inertia supercharge distributor chamber Ch of a larger volume
as shown by a two-dashed line in Fig.6.
[0040] With the second embodiment, the actuator 29 is controlled for operation in accordance
with the operational condition of the engine. For example, when the engine is in a
lower speed operation, the on-off valve 25′ is controlled to be closed, thereby putting
the left and right resonance chambers Cr-ℓ and Cr-r out of communication with each
other. In this state, there are established two series of resonance supercharge intake
systems which produce no suction interference and comprise the branch passages 17ℓ
and 17r of the throttle body, the left and right resonance passage 18ℓ and 18r, the
left and right resonance chambers Cr-ℓ and Cr-r and the left and right distributor
pipes 35₁, 35₃, 35₅; 35₂, 35₄ 35₆. Moreover, the resonance supercharge system is relatively
large in length, and its natural frequency can be substantially accorded with the
period of opening and closing of the each intake valve 10 in a region of lower rotation
of the engine, thereby effectively exhibiting a resonance supercharge effect to increase
the volume efficiency.
[0041] On the other hand, when the engine has been brought into a higher speed operational
condition, the on-off valve 25′ is controlled to be opened, thereby permitting the
left and right resonance chambers Cr-ℓ and Cr-r to be put into communication with
each other to provide a common inertia supercharge distributor chamber Ch of a larger
volume which commonly communicate with the left and right three cylinders 3ℓ and 3r.
In this state, the two series of resonance supercharge systems are cancelled and instead,
an inertia supercharge system is established with a negative pressure wave produced
in an intake stroke of the engine being reflected and turned over in the larger-volume
inertia supercharge distributor chamber Ch and with a positive pressure wave being
propagated to the intake port 8 of the each cylinder 3ℓ, 3r. This increases the volume
efficiency in the higher speed operation region of the engine.
[0042] Even in this embodiment, the arrangement of the pair of left and right resonance
chambers Cr-ℓ and Cr-r and the pair of resonance passages 18ℓ and 18r in the V-space
C with the vertical walls 24₂ interposed therebetween makes it possible to provide
a compact size of the intake system.
[0043] Figs.8 and 9 illustrate a modification of the second embodiment, wherein components
corresponding to those in the previous second embodiment are designated by the same
reference characters.
[0044] In this modification, a resonance chamber assembly box Bg is comprised of a pair
of left and right resonance chambers Cr-ℓ and Cr-r defined partitioned by a partition
wall 24₃ provided with an on-off valve 25′, and a pair of resonance passages 18ℓ and
18r defined below and in parallel to the resonance chambers Cr-ℓ and Cr-r and divided
from the resonance chambers by horizontal walls 24₅ as a pair of dividing walls. A
downstream end of a throttle body 15 communicates with upstream ends of the resonance
passages 18ℓ and 18r whose downstream ends communicate with the left and right resonance
chambers Cr-ℓ and Cr-r through left and right inlet ports 33ℓ and 33r made in ends
of the horizontal walls 24₅.
[0045] Thus, even in this modification, it is possible to provide the same functioning effect
as in the previous second embodiment. Particularly, this modification is available
when it is required the transverse width of the resonance chamber assembly box Bg.
[0046] In the previously-described first embodiment, the resonance supercharge system is
switched in the two-stage manner by putting the intermediate portions of the pair
of resonance passages 18ℓ and 18r into and out of communication with each other by
the operation of the on-off valve 25, and in the second embodiment and the modification
thereof, the resonance supercharge system and the inertia supercharge system are switched
one from the other by putting the pair of resonance chambers Cr-ℓ and Cr-r into and
out of communication with each other by the operation of the on-off valve 25′, but
in short, given an intake system which comprises a pair of resonance chambers Cr-ℓ
and Cr-r and a pair of resonance passages 18ℓ and 18r so as to enable the establishment
of a resonance supercharge system, the present invention can be applied thereto and
the on-off valve 25 or 25′ may not necessarily be required. In addition, for a layout
of the resonance chambers Cr-ℓ and Cr-r and the resonance passages 18ℓ and 18r, it
is possible, in addition to those in the previous embodiments, to arrange a pair of
resonance chambers Cr-ℓ and Cr-r and a pair of resonance passages 18ℓ and 18r in parallel
in an overlapped relation.
[0047] Figs.10 and 13 illustrate a third embodiment. An intake system In of this embodiment
is dispoed within a V-space C between the left and right cylinder blocks 1ℓ and 1r
and comprises an air cleaner Ac, an intake passage Pi connected to an outlet of the
air cleaner Ac, a resonance chamber assembly box Bg having a pair of left and right
resonance chambers Cr-ℓ and Cr-r and connected to a downstream end of the intake passage
Pi, and an intake manifold Mi joined to those end faces of the left and right cylinder
blocks 1ℓ and 1r at which the intake ports 8 are opened, thereby permitting the communication
between the left and right resonance chambers Cr-ℓ and Cr-r and the right and left
cylinder groups Cr and Cℓ, respectively.
[0048] The intake passage Pi is constructed with a throttle body 15 being integrally connected
to a downstream end of an intake passage 14 connected to the air cleaner Ac, as shown
in Fig.11. The intake passage 14 is formed into a hollow cylindrical shape so that
an intake gas from the air cleaner Ac may be drawn thereinto, and the throttle body
15 is bifurcated, downstream its junction with the intake passage 14, into left and
right branch passages 18ℓ and 18r. Throttle valves 20ℓ and 20r are mounted within
the branch passages 18ℓ and 18r, respectively and controlled for opening and closing
by a common control 19. The resonance chamber assembly box Bg is integrally connected
to a downstream end of the throttle body 15 by bolts 16.
[0049] As seen from Figs.12 and 13, the resonance chamber assembly box Bg is comprised of
a substantially rectangular parallelepiped-shaped lower assembly box portion 21₁ opened
at its upper surface and connected to the throttle body 15, a substantially rectangular
parallelepiped-shaped lower assembly box portion 21₂ opened at its lower surface and
formed integrally with an intake manifold Mi, and a plate-like valve unit 22 air-tightly
secured at its upper and lower surfaces to the opened surfaces of the assembly box
portions 21₁ and 21₂ to provide a partition wall. These three components are assembled
in a vertically stacked relation by bolts 23.
[0050] It can be seen from Figs.11 to 13 that the lower assembly portion 21₁ of the resonance
chamber assembly box Bg is divided into left and right resonance passages 25ℓ and
25r extending in parallel to each other in a direction of a crank shaft 6 of an engine,
i.e., in a direction of a flow of an intake gas within the box Bg. Downstream ends
of the left and right branch passages 18ℓ and 18r of the throttle body 15 communicate
with upstream ends of the left and right resonance passages 25ℓ and 25r, respectively.
The upper assembly box portion 21₂ is also divided into left and right parallel resonance
chambers Cr-ℓ and Cr-r by a partition wall 24. One of the resonance chambers Cr-ℓ
is located above corresponding one of the resonance passages 25ℓ, and the other resonance
chamber Cr-r is located above the other resonance passage 25r.
[0051] Opened in the valve unit 22 are left and right inlet ports 26ℓ and 26r permitting
upstream ends of the left and right resonance chambers Cr-ℓ and Cr-r to communicate
with downstream ends of the corresponding resonance passages 25ℓ and 25r, respectively,
and left and right valve bores 27ℓ and 27r which short-circuit the left and right
resonance chambers Cr-ℓ and Cr-r and the resonance passages 25ℓ and 25r at points
short of the inlet ports 26ℓ and 26r. The valve unit 22 is further provided with on-off
valves 28ℓ and 28r which are capable of opening the left and right valve bores 27ℓ
and 27r to short-circuit the left and right resonance chambers Cr-ℓ and Cr-r and the
resonance passages 25ℓ and 25r. More specifically, two valve stems 30ℓ and 30r are
carried in the valve unit 22 to extend through central portions of inlet ports 26ℓ
and 26r and the valve bores 27ℓ and 27r and adapted to be rotatably driven by a common
actuator 29. Rectangular plate-like valve members 31a and 31b provided in the valve
bores 27ℓ and 27r are secured to the valve stems 30ℓ and 20r by a machine screw 32.
The actuator 29 is adapted to be controlled for operation in accordance with the operational
condition of the engine, so that the on-off valves 28ℓ and 28r may be controlled for
opening and closing. For example, during a lower speed operation of the engine, the
on-off valve 28ℓ and 28r may be closed, and during a higher speed operation of the
engine, the on-off valve 28ℓ and 28r may be closed.
[0052] Three elliptically-shaped left and right exhaust ports 34ℓ and 34r are opened in
upper walls of the left and right resonance chambers Cr-ℓ and Cr-r along their longitudinal
axis. The three exhaust ports 34ℓ of the left resonance chamber Cr-ℓ communicate with
the three cylinders 3r (in which the intake sequence is not continuous), respectively,
in the right cylinder block 1r located on the opposite side from the left resonance
chamber Cr-ℓ through the intake manifold Mi, and the the three exhaust ports 34r of
the right resonance chamber Cr-r likewise communicate with the three cylinders 3ℓ
(in which the intake sequence is not continuous), respectively, in the left cylinder
block 1r located on the opposite side from the right resonance chamber Cr-r through
the intake manifold Mi.
[0053] The operation of the third embodiment will be described below.
[0054] The actuator 29 is controlled for operation in accordance with the operational condition
of the engine. For example, in a lower speed operation condition of the engine and
when the on-off valves 28ℓ and 28r are controlled to be closed as shown by a solid
line in Figs. 11 to 13 to close their valve bores 27ℓ and 27r, the communication of
the resonance passages 25ℓ and 25r corresponding to the left and right resonance chambers
Cr-ℓ and Cr-r is cut off. In this state, there are established two series of intake
systems which are comprises of the branch passages 18ℓ and 18r for each cylinder group,
the resonance passages 25ℓ and 25r for each cylinder group, left and right resonance
chambers Cr-ℓ and Cr-r for each cylinder group, and left and right distributor pipes
35₁, 35₂, 35₃, 35₄, 35₅ and 35₆ for each cylinder group, i.e., two series of resonance
supercharge intake systems which produce no suction interference and each extend from
the three cylinders 3ℓ, 3r to the outlet of the throttle body 15. The length of such
intake system is relatively long and moreover, the volume of the resonance chambers
Cr-ℓ and Cr-r is set such that the natural frequency of the resonance supercharge
system may substantially accord with the period of opening and closing of each intake
valve 10 in a lower speed rotation region of the engine. This ensures that a resonance
supercharge effect is effectively exhibited to increase the volume efficiency in the
lower speed rotation region of the engine.
[0055] When the engine has been brought into a higher speed operation, the actuator 29 is
operated to open the left and right on-off valve 28ℓ and 28r, so that the left and
right resonance chambers Cr-ℓ and Cr-r and the resonance passages 25ℓ and 25r which
has been hitherto in communication with each other through the inlet ports 26ℓ and
26r are short-circuited. This reduces the substantial length of the resonance passages
25ℓ and 25r and causes the resonance passages 25ℓ and 25r to serve as portions of
the resonance chambers Cr-ℓ and Cr-r, thereby increasing the volume of the resonance
chambers Cr-ℓ and Cr-r to ensure that the natural frequency of the resonance supercharge
system is increased so as to substantially accord with the period of opening and closing
of each intake valve 10 in the higher speed operation region of the engine. As a result,
the resonance supercharge effect is effectively exhibited to increase the volume efficiency
in the higher speed rotation region of the engine.
[0056] By permitting the left and right resonance chambers Cr-ℓ and Cr-r and the resonance
passages 25ℓ and 25r provided in the resonance assembly box Bg to be short-circuited
and put out of communication with each other through the on-off valves 28ℓ and 28r
as described above, it is possible to provide a higher volume efficiency in a wider
operation range of from a lower speed to a higher speed. In addition, since the resonance
chamber assembly box Bg is comprised of the upper and lower assembly box portions
21₂ and 21₁ vertically stacked and the valve unit 22, with the left and right resonance
chambers Cr-ℓ and Cr-r being defined in the upper assembly box portion 21₂, with the
resonance passages 25ℓ and 25r being defined in the lower assembly box portion 21₁
and with the inlet ports 26ℓ and 26r and the on-off valves 28ℓ and 28r being provided
in the valve unit 22, it is possible to form the resonance chamber assembly box Bg
extremely compactly and to reduce the manufacturing cost thereof.
[0057] A fourth embodiment of the present invention will be described below with reference
to Fig.14.
[0058] Fig.14 is a sectional view of the same intake system as in Fig.11, wherein the same
reference characters as in the previous embodiment designate the same components.
[0059] In the fourth embodiment, two on-off valves 28ℓ₁, 28r₂; 28ℓ₂, 28r₂ are used into
which are divided the left and right on-off valves 28ℓ and 28r for short-circuiting
the left and right resonance chambers Cr-ℓ and Cr-r and the resonance passages 25ℓ
and 25r described in the previous embodiments, respectively. The on-off valves 28ℓ₁
and 28r₁ are mounted on valve stems 30ℓ₁ and 30r₁ rotatably driven by an actuator
29₁, respectively and the on-off valves 28ℓ₂ and 28r₂ are mounted on valve stems 30ℓ₂
and 30r₂ rotatably driven by an actuator 29₂, respectively.
[0060] According to this embodiment, all the on-off valves 28ℓ₁, 28r₁; 28ℓ₂, 28r₂ are closed
in a lower speed rotation region of the engine, as in the previous embodiments, and
the volume efficiency is increased in such lower speed rotation region. In a middle
speed rotation region of the engine, one of the actuators 29₁ is driven to open the
on-off valves 28ℓ₁ and 28r₁ closer to the inlet ports 26ℓ and 26r. This reduces the
substantially length of the resonance passages 25ℓ and 25r slightly and causes portions
of the resonance passages 25ℓ and 25r to serve as portions of the resonance chambers
Cr-ℓ and Cr-r, thereby slightly increasing the substantial volume of the resonance
chambers Cr-ℓ and Cr-r to ensure that the natural frequency of the resonance supercharge
system is increased to substantially correspond with the period of opening and closing
of each intake valve 10. Further, in a higher speed operation region of the engine,
both the actuators 29₁ and 29₂ are driven to open all the on-off valves 28ℓ₁, 28r₁,
28ℓ₂ and 28r₂ as in the previous embodiment, thereby increasing the volume efficiency
in such higher speed rotation region.
[0061] According to the fourth embodiment, the natural frequency of the resonance supercharge
system can be switched at three stages in this manner and therefore, the resonance
supercharge effect is effectively exhibited in a wider range of from a lower speed
operation region to a higher speed operation region to increase the volume efficiency
of the engine.
[0062] A fifth embodiment of the present invention will be described below with reference
with Figs.15 and 16.
[0063] Figs.15 and 16 are sectional views of the same intake system as in Figs.11 and 12,
wherein the same reference characters denotes the same components.
[0064] In the fifth embodiment, a resonance chamber assembly box Bg connected to a downstream
of a throttle body 15′ including a throttle valve 20′ provided therein is comprised
of an assembly body 21₁′ and a lid 21₂′ covering an upper surface of the body 21₁′.
The interior of the resonance chamber assembly box Bg is divided laterally by a dividing
wall 24′ extending longitudinally of the crankshaft 6. A pair of valve units 22ℓ′
and 22r′ forming a partition wall are mounted on the left and right sides of the dividing
wall 24′ and sandwiched vertically between the assembly box body 21₁′ and the lid
21₂′, and a pair of resonance passages 25ℓ′ and 25r′ are defined between the left
and right valve units 22ℓ′ and 22r′ and the dividing wall 24′. A left Cr-ℓ and a right
resonance chamber Cr-r are defined outside the left and right valve units 22ℓ′ and
22r′, and the two resonnace chambers Cr-ℓ and Cr-r communicate with downstream ends
of the resonance passages 25ℓ′ and 25r′ through inlet ports 26ℓ′ and 26r′ made in
the valve units 22ℓ′ and 26r′, respectively.
[0065] Valve bores 27ℓ′ and 27r′ are opened in the valve units 22ℓ′ and 22r′, respectively,
and on-off valves 28ℓ′ and 28r′ are mounted for opening and closing in the valve bores
27ℓ′ and 27r′ and connected to an actuator 29′. The on-off valves 28r′ and 28ℓ′ have
the same structure as the on-off valves 28ℓ and 28r in the previous embodiments, i.e.,
a structure with a rectangular valve members 31ℓ′ and 31r′ secured by machine screws
32′ to valve stems 30ℓ′ and 30r′ extending through the valve borders 27ℓ′ and 27r′
made in the valve units 22ℓ′ and 22r′.
[0066] According to this embodiment, the on-off valves 28ℓ′ and 28r′ are closed in a lower
speed operation region of the engine, so that the left and right resonance passages
25ℓ′ and 25r′ are put into communication through their entire lengths with the left
and right resonance chambers Cr-ℓ and Cr-r. This establishes a resonance supercharge
intake system having an increased passage length and a smaller natural frequency to
increase the volume efficiency in a lower speed rotation region.
[0067] When the engine has been brought into a higher speed operation, the actuator 29 is
operated to open the left and right on-off valves 28ℓ′ and 28r′, so that the left
and right resonance chambers Cr-ℓ and Cr-r and the resonance passages 25ℓ′ and 25r′
which have been hitherto in communication with each other through the inlet ports
26ℓ′ and 26r′ are short-circuited through the valve bores 27ℓ′ and 27r′ to reduce
the substantial length of the resonance passages 25ℓ′ and 25r′, and the resonance
passages 25ℓ′ and 25r′ serve as portions of the resonance chambers Cr-ℓ and Cr-r to
increase the substantial volume of the chambers Cr-ℓ and Cr-r and enhance the volume
efficiency in the higher speed rotation region.
[0068] Even in the fifth embodiment, it is possible to simplify and compact the structure
of the intake system by virtue of a reasonable layout of the resonance passages 25ℓ′
and 25r′, the resonance chambers Cr-ℓ and Cr-r, the valve units 22ℓ′ and 22r′ and
the on-off valves 28ℓ′ and 28r′.
[0069] Figs.17 to 21 illustrate a sixth embodiment of the present invention. In this embodiment,
an intake system In is disposed within a V-space C between left and right cylinder
blocks 1ℓ and 1r and comprises an air cleaner Ac, an intake passage Pi connected to
an outlet of the air cleaner Ac, a resonance chamber assembly box Bg including a pair
of left and right resonance chambers Cr-ℓ and Cr-r, and an intake manifol Mi joined
to that end faces of the left and right cylinder blocks 1ℓ and 1r to which an intake
port 8 is opened, thereby permitting the communication between the left and right
resonance chambers Cr-ℓ and Cr-r and the left and right cylinder groups Cr and Cℓ.
[0070] The passage Pi is constructed with a throttle body 15 integrally connected to a downstream
end of an intake passage 14 connected to the air cleaner Ac, as shown in Fig.18. The
intake passage 14 is formed into a hollow cylindrical shape so that an intake gas
may be drawn thereinto from the air cleaner Ac. The throttle body 15 is bifurcated
into left and right branch passages 18ℓ and 18r downstream its connection with the
intake passage 14, and throttle valves 20ℓ and 20r are provided in the branch passages
18ℓ and 18r and controllable for opening and closing by a common control 19. The resonance
chamber assembly box Bg is integrally connected to a downstream end of the throttle
body 15 by bolts 16.
[0071] It can be seen from Figs. 20 and 21 that the resonance chamber assembly box Bg is
comprised of a substantially rectangular parallelepiped-shaped lower assembly box
portion 21₁ opened at its upper surface and connected to the throttle body 15, a substantially
rectangular parallelepiped-shaped upper assembly box portion 21₂ opened at its lower
surface and formed integrally with an intake manifold Mi, and a plate-like valve
unit 22 air-tightly secured at its upper and lower surfaces to the opened surfaces
of the assembly box portions 21₁ and 21₂. These three components are assembled in
a vertically stacked relation by bolts 23.
[0072] It can be seen from Figs.18 to 21 that the lower assembly portion 21₁ of the resonance
chamber assembly box Bg is divided into left and right resonance passages 25ℓ and
25r parallel to each other and a communication chamber portion Cs as communication
passages located between the left and right resonance passages 25ℓ and 25r by two
partition walls 24ℓ and 24r extending in a direction of a crank shaft 6 of an engine,
i.e., in a direction of a flow of an intake gas within the box Bg. Downstream ends
of the left and right branch passages 18ℓ and 18r of the throttle body 15 communicate
with upstream ends of the left and right resonance passages 25ℓ and 25r, respectively.
The upper assembly box portion 21₂ is also divided into left and right parallel resonance
chambers Cr-ℓ and Cr-r by a partition wall 24 curved like a crank. Such curved portion
of the partition wall 24s is located just above the communication chamber portion
Cs defined in the lower assembly box portion 21₁.
[0073] Opened in the valve unit 22 are left and right inlet ports 26ℓ and 26r permitting
upstream ends of the left and right resonance chambers Cr-ℓ and Cr-r to communicate
with downstream ends of the corresponding resonance passages 25ℓ and 25r, respectively,
left and right two valve bores 27ℓ and 27r which short-circuit the left and right
resonance chambers Cr-ℓ and Cr-r and the resonance passages 25ℓ and 25r at points
short of the inlet ports 26ℓ and 26r, and two valve bores 27s permitting left and
right resonance chambers Cr-ℓ and Cr-r to communicate with each other through the
communication chamber portion Cs. The valve unit 22 is further provided with on-off
valves 28ℓ and 28r capable of opening the left and right two valve bores 27ℓ and 27r
to short-circuit the left and right resonance chambers Cr-ℓ and Cr-r and the resonance
passage 25ℓ and 25r, and an on-off valve 28s capable of opening the valve bore 27s
to put the left and right resonance chambers Cr-ℓ and Cr-r into integral communication
with each other through the communication chamber Cs. More specifically, two left
and right valve stems 30ℓ and 30r are carried in the valve unit 22 to extend through
central portions of inlet ports 26ℓ and 26r and the valve bores 27ℓ and 27r and adapted
to be rotatably driven by a common actuator 29. Rectangular plate-like valve members
31a and 31b provided in the valve bores 27ℓ and 27r are secured to the valve stems
30ℓ and 30r by machine screws 32. A central valve stem 30s is also carried in the
valve unit 22 to extend through the central valve bore 27s and adapted to be rotatably
driven by another actuator 33, and a rectangular plate-like valve member 31s provided
in the valve bore 27s is secured to the valve stem 30s by machine screws 32. The two
actuators 29 and 30 are adapted to be controlled for operation in accordance with
the operational condition of the engine, so that the opening and closing of the on-off
valves 28ℓ, 28r and 28s may be controlled.
[0074] Three elliptically-shaped left and right exhaust ports 34ℓ and 34r are opened in
upper walls of the left and right resonance chambers Cr-ℓ and Cr-r along their longitudinal
axis. The three exhaust ports 34ℓ of the left resonance chamber Cr-ℓ communicate with
the three cylinders 3r (in which the suction sequence is not continuous), respectively,
in the right cylinder block 1r located on the opposite side from the left resonance
chamber Cr-ℓ through the intake manifold Mi, and the three exhaust ports 34r of the
right resonance chamber Cr-r likewise communicate with the three cylinders 3ℓ (in
which the suction sequence is not continuous), respectively, in the left cylinder
block 1ℓ located on the opposite side from the right resonance chamber Cr-r through
the intake manifold Mi.
[0075] The operation of the sixth embodiment will be described below.
[0076] The two actuator 29 and 30 are controlled for operation in accordance with the operational
condition of the engine. For example, in a low-level lower speed operation condition
in which the rotational speed of the engine is extremely low, when all the on-off
valves 28ℓ, 28r and 28s are controlled to be closed as shown by a solid line in Figs.18
to 21 to close their valve bores 27ℓ, 27r and 27s, the communication of the left and
right resonance chambers Cr- and Cr-r is cut off, and the communication of the resonance
passages 25ℓ and 25r corresponding to the left and right resonance chambers Cr-ℓ and
Cr-r is also cut off. In this state, there are established two series of intake systems
which are comprised of the branch passages 18ℓ and 18r for each cylinder group, the
resonance passages 25ℓ and 25r for each cylinder group, left and right resonance chambers
Cr-ℓ and Cr-r for each cylinder group, and left and right distributor pipes 35₁, 35₂,
35₃, 35₄, 35₅ and 35₆ for each cylinder group, i.e., two series of resonance supercharge
intake system which produce no suction interference and each extend from the three
cylinders 3ℓ and 3r to the outlet of the throttle body 15. Moreover, the volume of
the resonance chambers Cr-ℓ and Cr-r is set such that the natural frequency of the
resonance supercharge system may accord with the period of opening and closing of
each intake valve 10 in the low-level lower speed rotation region of the engine and
hence, the resonance supercharge effect is effectively exhibited to increase the volume
efficiency in the low-level lower speed rotation region of the engine.
[0077] When the rotational speed of the engine has been slightly increased into a high-level
lower speed operational condition in which the rotational speed of the engine is higher
than the low-level lower speed operation condition but lower than the middle speed
operational condition, the actuator 29 is operated to open the left and right on-off
valves 28ℓ and 28r, thereby permitting the left and right resonance chambers Cr-ℓ
and Cr-r and the resonance passages 25ℓ and 25r which have been hitherto in communication
through the inlet ports 26ℓ and 26r to be short-circuited through the valve bores
27ℓ and 27r. This reduces the substantial length of the resonance passages 25ℓ and
25r to increase the natural frequency of the resonance supercharge system so as to
substantially accord with the period of opening and closing of each intake valve 10
in the high-level lower speed rotation region of the engine. As a result, the resonance
supercharge effect is effectively exhibited to increase the volume efficiency in the
high-level lower speed rotation region of the engine.
[0078] When the engine has been brought into a higher speed rotational condition, the actuator
33 is further operated to open the on-off valve 28s to put the left and right resonance
chambers Cr-ℓ and Cr-r and the communication chamber Cs into communication with one
another through the two valve bores 27s, thereby establishing an inertia supercharge
distributing chamber Ch of a larger volume shown by a two-dashed line in Figs.20 and
21, which commonly communicates with the left and right three cylinders 3ℓ and 3r.
In this state, the above-described two series of resonance intake systems are cancelled
and instead, an inertia supercharge system is established with a negative pressure
wave produced in an intake stroke of the engine being reflected and turned in the
larger volume inertia supercharge distributing chamber Ch and with a positive pressure
wave being propagated to the intake port 8 of each cylinder 3ℓ, 3r. Moreover, the
passage length of propagation of the negative positive pressure wave is reduced to
enable the period of intake pressure to accord with the period of opening and closing
of intake valve 10 during a high speed rotation of the engine. At this time, proper
setting of the volume of the communication chamber Cs makes it possible to insure
a larger volume of the inertia supercharge distributing chamber Ch required to enhance
the inertia supercharge effect in a high speed rotation region of the engine, thereby
effectively exhibiting the inertia supercharge effect in such operational region to
increase the volume efficiency. In should be noted that even if the on-off valves
28ℓ and 28r are in any of opened and closed states in such higher speed rotational
region of the engine, there is no substantial influence, because the two series of
resonance intake systems have been already cancelled and the inertia supercharge system
has been established.
[0079] By putting the left and right resonance chambers Cr-ℓ and Cr-r and the resonance
passages 25ℓ and 25r provided in the resonance assembly box Bg or the left and right
resonance chambers Cr-ℓ and Cr-r into and out of communication with each other through
the on-off valves 28ℓ, 28r and 28s as described above, it is possible to provide a
higher volume efficiency in a wider operation range of from a lower speed to a higher
speed. In addition, since the resonance chamber assembly box Bg is comprised of the
vertically stacked upper and lower assembly box portions 21₂ and 21₁, and the valve
unit 22, with the left and right resonance chambers Cr-ℓ and Cr-r being defined in
the upper assembly box portion 21₂, with the pair of resonance passages 25ℓ and 25r
and the communication chamber being defined in the lower assembly box portion 21₁
and with the inlet ports 26ℓ and 26r and the on-off valves 28ℓ, 28r and 28s being
provided in the valve unit 22, it is possible to form the resonance chamber assembly
box Bg extremly compactly and moreover to reduce the manufacturing cost thereof.
[0080] A seventh embodiment of the present invention will be described below with reference
to Fig.22.
[0081] Fig.22 is a sectional view of an intake system, similar to Fig.18, wherein the same
reference characters as in the previously described sixth embodiment designate the
same components.
[0082] Omitted in the seventh embodiment are the left and right on-off valves 28ℓ and 28r
for short-circuiting the left and right resonance chambers Cr-ℓ and Cr-r and the resonance
passages 25ℓ and 25r, and the actuator 29 for driving the on-off valves 28ℓ and 28r,
which have been used in the previous embodiment.
[0083] The difference between this embodiment and the previous embodiment is that the resonance
supercharge effect is obtained at two stage in the lower speed rotation region of
the engine in the previous embodiment, whereas the resonance supercharge is obtained
only at one stage in the lower speed rotation region of the engine in this embodiment.
However, with regard to the compactification of the resonance chamber assembly box
Bg and for the reduction of the manufacturing cost, this embodiment has the same effect
as in the previous embodiment.
[0084] In the sixth and seventh embodiments, the duties of the upper and lower assembly
box portions 21₁ and 21₂ may be exchanged from each other and hence, the left and
right resonance chambers Cr-ℓ and Cr-r can be defined in the lower assembly box portion
21₁, and the pair of resonance passages 25r and 25ℓ and the communication chamber
Cs can be defined in the upper assembly box portion 21₂.
[0085] Figs.23 to 26 illustrate an eighth embodiment of the present invention. In this embodiment,
an intake system In is disposed within a V-space C between the left and right cylinder
blocks 1ℓ and 1r and comprises an air cleaner Ac, an intake passage Pi connected to
an outlet of the air cleaner Ac, a resonance chamber assembly box Bg having a pair
of left and right resonance chambers Cr-ℓ and Cr-r and connected to a downstream end
of the intake passage Pi, and an intake manifold Mi joined to those end faces of the
left and right cylinder blocks 1ℓ and 1r at which the intake ports 8 are opened, thereby
permitting the communication between the left and right resonance chambers Cr-ℓ and
Cr-r and the right and left cylinder groups Cr and Cℓ, respectively.
[0086] The intake passage Pi is constructed with a throttle body 15 being integrally connected
to a downstream end of an intake passage 14 connected to the air cleaner Ac, as shown
in Fig.24. The intake passage 14 is formed into a hollow cylindrical shape so that
an intake gas from the air cleaner Ac may be drawn thereinto, and the throttle body
15 is bifurcated, at a downstream of the junction with the intake passage 14, into
left and right branch passages 18ℓ and 18r. Throttle valves 20ℓ and 20r are mounted
within the branch passages 18ℓ and 18r, respectively and controllable for opening
and closing by a common control 19. The resonance chamber assembly box Bg is integrally
connected to a downstream end of the throttle body 15 by bolts 16.
[0087] The resonance chamber assembly box Bg is comprised of a substantially rectangular
parallelepiped-shaped lower assembly box body 21 opened at its upper surface and connected
to the throttle body 15, and a lid 22 air-tightly mounted on the opened upper surface
by bolts 23. The lid 22 is formed in an integral relation to the intake manifold Mi.
[0088] It can be seen from Figs.25 and 26 that the resonance chamber assembly box Bg is
divided into left and right resonance chambers Cr-ℓ anbd Cr-r extending in parallel
to each other and a communication chamber Cs located between the resonance chambers
Cr-ℓ and Cr-r by two partition walls 24ℓ and 24r extending in a direction of a crank
shaft 6 of an engine, i.e., in a direction of a flow of an intake gas within the box
Bg. Downstream ends of the left and right branch passages 18ℓ and 18r of the throttle
body 15 communicate with upstream ends of the left and right resonance chaqmbers Cr-ℓ
and Cr-r, respectively.
[0089] On-off valves 25ℓ and 25r and mounted in the two partition walls 24ℓ and 24r for
permitting the left and right resonance chambers Cr-ℓ and Cr-r and the communication
chamber Cs to be put into and out of communication with each other. More specifically,
quadrilateral valve bores 26ℓ and 26r are opened in the partition walls 24ℓ and 24r,
respectively, and rotatable valve stems 27ℓ and 27r are inserted into central portions
of the partition walls 24ℓ and 24r from the outside of the assembly box body 21 in
a longitudinal direction of the intake system to extend through central portions of
the valve bores 26ℓ and 26r, respectively. Rectangular plate-like valve members 28ℓ
and 28r mounted in the valve bores 26ℓ and 26r are secured to the valve stems 27ℓ
and 27r by machine screws 30, respectively. A portion of each of the valve stems 27ℓ
and 27r passes through a rear end wall of the assembly box body 21 to project outside
the rear end wall, and a conventionally know actuator 29 is connected to such projecting
ends. The actuator 29 is controlled for operation in accordance with the operational
condition of the engine so as to control the opening and closing of the on-off valves
25ℓ and 25r. For example, during a lower speed operation of the engine, the on-off
valves 25ℓ and 25r may be controlled to be closed, and during a higher speed operation,
the on-off valves 25ℓ and 25r may be controlled to be opened.
[0090] The volume of the left and right resonance chambers Cr-ℓ and Cr-r with the on-off
valves 25ℓ and 25r closed is set at a level such that an optimal resonance supercharge
effect may be obtained in a lower speed rotation region of the engine. The volume
of the communication chamber Cs is set at a level such that when the on-off valves
25ℓ and 25r have been controlled to be opened, thereby putting the left and right
chambers Cr-ℓ and Cr-r and the communication chamber Cs into communication with one
another to establish a larger-volume inertia supercharge distributing chamber Ch
shown by a two-dashed line in Fig.24, the volume of this larger-volume inertia supercharge
distributing chamber Ch may be equal to a volume enough to provide an optimal inertia
supercharge effect in a higher speed rotation region of the engine.
[0091] Three elliptically-shaped left and right exhaust ports 34ℓ and 34r are opened in
upper walls of the left and right resonance chambers Cr-ℓ and Cr-r along their longitudinal
axis. The three exhaust ports 34ℓ of the left resonance chamber Cr-ℓ communicate with
the three cylinders 3r (in which the suction sequence is not continuous), respectively,
in the right cylinder block 1r located on the opposite side from the left resonance
chamber Cr-ℓ through the intake manifold Mi, and the three exhaust ports 34r of the
right resonance chamber Cr-r likewise communicate with the three cylinders 3ℓ (in
which the suction sequence is not continuous), respectively, in the left cylinder
block 1ℓ located on the opposite side from the right resonance chamber Cr-r through
the intake manifold Mi.
[0092] The operation of the eighth embodiment will be described below.
[0093] The actuator 29 is controlled for operation in accordance with the operational condition
of the engine. For example, in a lower speed operation condition of the engine and
when the on-off valves 25ℓ and 25r are controlled to be closed as shown by a solid
line in Figs.24 to 26 to close their valve bores 26ℓ and 26r, the communication of
the left and right resonance chambers Cr-ℓ and Cr-r is cut off. In this state, there
are established two series of intake systems comprising the resonance passages 18ℓ
and 18r for each cylinder group, the left and right resonance chambers Cr-ℓ and Cr-r
for each cylinder group, and the left and right distributor pipes 35₁, 35₂, 35₃, 35₄,
35₅ and 35₆ for each cylinder group, i.e., two series of resonance supercharge intake
systems which produce no suction interference and each extend from the three cylinders
3ℓ, 3r to the outlet of the throttle body 15. Moreover, the volume of the resonance
chambers Cr-ℓ and Cr-r is set such that the natural frequency of the resonance supercharge
system may substantially accord with the period of opening and closing of each intake
valve 10 in a lower speed rotaiton region of the engine. This ensures that the resonance
supercharge effect is effectively exhibited to increase the volume efficiency in the
lower speed rotaiton region of the engine.
[0094] When the engine has been brought into a higher speed operation, the on-off valve
25ℓ and 25r are controlled to be opened, permitting the left and right resonance chambers
Cr-ℓ and Cr-r and the communication chamber Cs to be put into communication with one
another through the valve bores 26ℓ and 26r, thereby establishing a larger volume
inertia supercharge distributing chamber Ch which communicates commonly with left
and right three cylinders 3ℓ and 3r. In this state, the two series of resonance intake
systems are cancelled and instead, an inertia supercharge system is established with
a negative pressure wave produced in an intake stroke of the engine being reflected
and turned in the larger volume inertia supercharge distributing chamber Ch and with
a positive pressure wave being propagated to the intake port 8 of each cylinder 3ℓ,
3r. Moreover, the passage length of propagation of the negative and positive pressure
waves is reduced to enable the period of intake pressure to accord with the period
of opening and closing of intake valve 10 during a high speed rotation of the engine.
Further, proper setting of the volume of the communication chamber Cs makes it possible
to insure a larger volume of the inertia supercharge distributing chamber Ch required
to enhance the inertia supercharge effect in a high speed rotation region of the engine,
thereby effectively exhibiting the inertia supercharge effect in such operational
region to increase the volume efficiency.
[0095] In addition, since the pair of resonance chambers Cr-ℓ and Cr-r and the communication
chamber are integrally defined within the resonance chamber assembly box Bg and moreover,
since the on-off valves 25ℓ and 25r are provided in the partition walls 24ℓ and 24r,
the structure of the intake system can be simplified and the shape thereof can be
made compact.
[0096] Fig.27 is a sectional view of an intake system, similar to Fig.26, wherein the same
reference characters as in the previously-described eighth embodiment designate the
same components.
[0097] In this ninth embodiment, the structure of on-off valves 25ℓ′ and 25r′ in the resonance
chamber assembly box Bg deffers from that in the previously described first embodiment.
More specifically, two valve bores 26ℓ′, 26r′ are opened in each of the left and right
partition walls 24ℓ and 24r. These four valve bores 26ℓ′ and 26r′ may be opened and
closed all together by the corresponding sets of two on-off valves 25ℓ′ and 25r′
secured to left and right valve stems 27ℓ′ and 27r′.
[0098] According to this embodiment, the left and right resonance chambers Cr-ℓ and Cr-r
may be put in a moment into communication with the communication chamber Cs through
the correspnding left and right sets of two valve bores 26ℓ′ and 26r′ to establish
an inertia supercharge distributing chamber Ch. This enables an increase in responsivity
thereof.
[0099] It is to be clearly understood that there are no particular features of the foregoing
specification, or of any claims appended hereto, which are at present regarded as
being essential to the performance of the present invention, and that any one or more
of such features or combinations thereof may therefore be included in, added to, omitted
from or deleted from any of such claims if and when amended during the prosecution
of this application or in the filing or prosecution of any divisional application
based thereon. Furthermore the manner in which any of such features of the specification
or claims are described or defined may be amended, broadened or otherwise modified
in any manner which falls within the knowledge of a person skilled in the relevant
art, for example so as to encompass, either implicitly or explicitly, equivalents
or generalisations thereof.