[0001] The present invention relates to a multi-roll cluster rolling apparatus of the 12-high
or 20-high class having superior flatness control characteristic.
DESCRIPTION OF THE RELATED ART
[0002] In recent years, multi-roll cluster rolling apparatus of 12-high or 20-high class
has usually been used for cold rolling of materials which are difficult to work, e.g.,
stainless steels and silicon steels. This type of multi-roll cluster rolling apparatus
offers an advantage in that, since the work rolls can have a reduced diameter, rolling
at a large reduction ratio is possible with a smaller rolling load than in conventional
vertical rolling mills. On the other hand, however, this type of rolling apparatus
suffers from a disadvantage in that the cross-sectional shape or flatness of the rolled
products tends to be degraded due to greater tendency of work roll deflection attributable
to the reduction in the diameter of the work rolls.
[0003] Hitherto, various countermeasures have been proposed to obviate this problem.
[0004] For instance, a method has been proposed in which the outermost backup rolls are
axially divided into a plurality of segments and the amounts of axial displacements
of these roll segments are suitably adjusted to control the profile of the rolled
product. The merit of this method, however, could not be fully enjoyed when the rolling
apparatus is of multi-roll type having many intermediate rolls, such as 12-high or
20-high rolling mills, because the effect of control of the outermost backup rolls
is absorbed by such many intermediate rolls.
[0005] In order to overcome this problem, a method has been proposed in, for example, Japanese
Patent Unexamined Publication No. 58-50108, in which work roll benders and intermediate
roll benders are used in combination with the control of displacements of the outermost
backup roll segments mentioned above. This method, however, requires a highly complicated
control mechanism. In addition, appreciable control effect is obtained only at both
breadthwise ends of the rolled material when the roll diameters are reduced and when
the roll barrel lengths are increased, because in such cases the bending force effect
can hardly reach the breadthwise central portion of the material.
[0006] A method has been proposed in, for example, Japanese Patent Unexamined Publication
No. 63-207405 in which intermediate rolls are tapered in axial direction at one their
ends, and such tapered intermediate rolls are independently shifted in the axial directions.
In this method, the control effect can be obtained only in the regions near the tapered
portions of these intermediate rolls. In addition, it is difficult to change the intermediate
rolls to employ different degrees of tapers in accordance with a change in the rolling
conditions, such as the type of the steel to be rolled and the width of the rolled
product to be obtained.
[0007] A vertically-arranged rolling apparatus disclosed in, for example, Japanese Patent
Unexamined Publication No. 63-30104 employs axially shiftable rolls provided with
S-crowns the dimension of which can be approximated by cubic equations. This rolling
apparatus, however, is not a multi-roll cluster rolling mill. In addition, this rolling
apparatus can produce the control effect only on both breadthwise ends and the central
portion of the rolled material, and cannot satisfactorily prevent defects such as
quarter elongation and composite elongation which is produced by combination of a
center buckle and an edge wave.
[0008] EP-A 0 255 714 discloses a multi-roll cluster rolling apparatus in which two levels
of intermediate rolls are used between a pair of working rolls and a plurality of
backup rolls. With respect to particularly improving the control range of the support
given to the work rolls at the ends of the rolled strip material this reference teaches
to use for the intermediate rolls at the first level following the work rolls such
rolls which have a one-end taper (T-rolls) which are arranged manually opposite positions
and which are independently axially shiftable. In order to additionally allow control
of the support given to the work rolls in the center portion of the rolled material
this reference teaches three alternative arrangements: a) one roll of each pair of
intermediate rolls of the first level is provided with a contour which deviates from
the cylindrical shape between the ends thereof; b) the middle intermediate roll of
the second level supporting a pair of intermediate rolls of the first level is provided
with such a contour; or c) the outer intermediate rolls of the second level supporting
each pair of intermediate rolls of the first level are provided with such a contour.
The shape of these contoured rolls should be non-symmetrical with respect to the center
of the roll or slightly parabolic with the apex out of the axial center.
[0009] EP-A 0 294 544 discloses crowned rolls having a configuration which is determined
in accordance with high-order functions. Such determination is complicated and difficult.
SUMMARY OF THE INVENTION
[0010] Accordingly, an object of the present invention is to provide a multi-roll cluster
rolling apparatus of the 12-high or 20-high class having superior profile control
performance and capable of effecting correction of complicated profile defect such
as quarter elongation and edge/center composite elongation, not to mention simple
defects such as center buckle and edge wave, as well as correction of any edge drop,
thereby overcoming the above-described problems of the known art.
[0011] This object is solved by a multi-roll cluster rolling apparatus as claimed in claims
1 and 3.
[0012] The above and other objects, features and advantages of the present invention will
become clear from the following description of the preferred embodiments when the
same is read in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
Figs. 1a and 1b are a side elevational view and a front elevational view of a 20-high
rolling apparatus to which the present invention is applied;
Figs. 2a to 2d are schematic illustrations showing a change in the roll gap as observed
when parallel T-crown rolls, which are arranged in opposite directions, are shifted
in the direction of the roll axis;
Figs. 3a to 3c are schematic illustrations showing a change in the roll gap as observed
when parallel S-crown rolls, which are arranged in opposite directions, are shifted
in the direction of the roll axis;
Figs. 4a to 4c are schematic illustrations showing a change in the roll gap as observed
when parallel W-crown rolls, which are arranged in opposite directions, are shifted
in the direction of the roll axis;
Fig. 5 is a graph showing profile control performance of the 20-high rolling apparatus
obtained when a pair of T-crown rolls, a pair of S-crown rolls and a pair of W-crown
rolls are used as first or second intermediate rolls, respectively;
Fig. 6 is a graph showing a profile-controllable range of the 20-high rolling apparatus
as obtained when T-crown rolls are used as the work rolls while W-crown rolls and
S-crown rolls are respectively used as the first and second intermediate rolls;
Figs. 7a, 7b and 7c are illustrations of tapers of a single-end-tapered rolls;
Fig. 8 is an illustration of a S-crown which can be approximated by one pitch of a
sine-wave curve;
Fig. 9 is an illustration of a W-crown which can be approximated by two pitches of
sine-wave curve;
Figs. 10a,10b,11a,11b and 12a, 12b are illustrations showing arrangements of T-crown
rolls, W-crown rolls and S-crown rolls in a 20-high rolling apparatus, as well as
profile controllable ranges; and
Figs. 13a, 13b and 14a, 14b are illustrations showing arrangements of T-crown rolls,
W-crown rolls and S-crown rolls in a 12-high rolling apparatus, as well as profile
controllable ranges.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0014] Preferred embodiments of the present invention will be described with reference to
the drawings.
[0015] Figs. 1a and 1b are a side elevational view and a front elevational view of a multi-roll
cluster rolling apparatus in accordance with the present invention. A material under
rolling is denoted by 1. The rolling apparatus has work rolls 2, first intermediate
rolls 3, second intermediate rolls 4 and divided-type backup rolls 5. More specifically,
upper and lower work rolls 2, 2 are arranged to oppose each other across the rolled
material 1. Two first intermediate rolls 3,3 are arranged behind each work roll 2.
Thus, there are four first intermediate rolls 3 in total. There are three second intermediate
rolls 4,4,4 behind the pair of first intermediate rolls 2,2 at each side of the rolled
material 1. Thus, six second intermediate rolls 4 are employed in total. The three
second intermediate rolls 4,4,4 on each side of the rolled material 1 are backed up
by four divided-type backup rolls 5. Thus, there are eight backup rolls 5 in total.
It will be seen that the pair of work rolls 2, four first intermediate rolls 3, six
second intermediate rolls 4 and eight backup rolls 5, in cooperation, form the 20-highrolling
apparatus. The work rolls 2, first intermediate rolls 3 and the second intermediate
rolls 4 are independently shiftable in the axial directions by conventional hydraulic
or electrical shifting devices (not shown).
[0016] Numeral 6 designate roll bending devices.
[0017] Figs. 2a to 2d show the manner in which the roll gap between parallel single-end-tapered
rolls is changed in accordance with axial shifts of these rolls. These rolls are tapered
by grinding only at their one axial end regions which are opposite to each other,
and will be referred to as "T-crown rolls" hereinafter.
[0018] As will be seen from these Figures, it is possible to reduce any edge drop by varying
the width (x) of the breadthwise end regions of the material rolled by the tapered
portions of the roll, by suitably controlling the axial shift of the T-crown rolls.
[0019] Figs. 3a to 3c show the manner in which the roll gap between a pair of rolls is changed
in accordance with axial shifts of these rolls, the rolls having a roll crown of a
waveform approximated by one pitch of sine wave (referred to simply as "S-crown roll")
and arranged in opposite directions.
[0020] In the state shown in Fig. 3a, both rolls are vertically aligned with each other
so as to provide a constant gap therebetween along the length of these rolls. In the
state shown in Fig. 3b, the rolls have been moved in opposite directions from the
positions shown in Fig. 3a, so as to provide a roll gap which is large at the center
and small at both breadthwise ends. In the state shown in Fig. 3c, the rolls have
been moved in the directions counter to those in Fig. 3b, so as to provide a roll
gap which is small at the center and large at both breadthwise ends.
[0021] Figs. 4a to 4c show the manner in which the roll gap between a pair of rolls is changed
in accordance with axial shifts of these rolls, when the rolls have a roll crown of
a waveform approximated by two pitches of sine wave (referred to simply as "W-crown
roll") and are arranged in opposite directions.
[0022] In the state shown in Fig. 4a, both rolls are vertically aligned with each other
so as to provide a constant gap therebetween along the length of these rolls. In the
state shown in Fig. 4b, the rolls have been moved in opposite directions from the
positions shown in Fig. 4a, so as to provide a roll gap which is large at the center
and both breadthwise ends and small at the quater portions. In the state shown in
Fig. 4c, the rolls have been moved in the directions counter to those in Fig. 4b,
so as to provide a roll gap which is small at the center and both breadthwise ends
and large at the quater portions.
[0023] A 20-high rolling apparatus of the type shown in Fig. 1 was built up by using pair
of T-crown rolls as the first intermediate rolls, and a pairs of S- or W-crown rolls
as the second intermediate rolls. A test was conducted to examine the profile control
performance of this rolling apparatus by independently shifting these intermediate
rolls. The result of this test are shown in Fig. 5 in comparison with the case where
the backup roll sections corresponding to the quater portions are forced out.
[0024] The profile control performance can be expressed in terms of an elongation difference
ratio Λ
2 representing the degree of difference between the elongation at the central portion
and the elongation at breadthwise ends of the rolled material, and an elongation difference
ratio Λ
4 representing the degree of difference between the elongation at the central portion
and the elongation at quarter portions of the rolled material, the ratios Λ
2 and Λ
4 being respectively expressed by the following formulae:

where l
0 represents the length (mm) of the material after rolling as measured at breadthwise
mid portion of the material and l
2 represents the length (mm) of the material after rolling as measured at breadthwise
end portion of the material;

where l
4 represents the length (mm) of the material after rolling as measured at breadthwise
quarter of the material.
[0025] In Fig. 5, lengths of straight lines represent the level of the profile control performance,
while the gradients of the lines represent the ratios of controls of elongations.
[0026] For instance, large gradients of the lines representing the characteristics obtained
when the T- or S-crown rolls are shifted alone show that such roll shifts are effective
in the control of edge wave and center buckle but no substantial effect is expectable
in regard to the control of the quater elongation and the edge/center composite elongation.
[0027] The control by force-out of the backup roll segments is represented by a line which
has a very small gradient. Thus, this method can provide only a small effect in the
control of the quater elongation and the edge/center composite elongation and cannot
provide any substantial effect in the control of edge wave and center buckle.
[0028] Shifting of the W-crown rolls alone can provide an appreciable effect in the control
of the quater elongation and the edge/center, but is quite ineffective in the control
of the edge wave and the center buckle.
[0029] Another 20-high rolling apparatus of the type shown in Fig.1 was built up by using
T-, S- and W-crown rolls as the work rolls, first intermediate rolls and the second
intermediate rolls, respectively, and the profile correction performance of this rolling
apparatus was examined. The result is shown in Fig. 6 together with the results of
the same investigation conducted on a conventional apparatus which incorporated T-crown
rolls as the first intermediate rolls in combination with roll benders and also with
divided backup roll force-out method.
[0030] As will be understood from Fig. 6, the rolling apparatus of the present invention
which employs T-, S- and W-crown rolls in combination and which relies upon suitable
axial shifts of these rolls, exhibited superior effect in correcting quarter elongation,
composite elongation and edge drop, not to mention simple edge wave and center buckle.
It is thus understood that the apparatus of the present invention can conduct a flatness
control over wide ranges. This should be contrasted to the conventional apparatus
which could provide certain effects on the control of the edge wave and the center
buckle but no substantial effect in the correction of edge/center composite elongation
and quarter elongation.
[0031] Thus, in the rolling apparatus of the present invention, the merits of different
types of roll crown are combined while demerits are canceled, thus overcoming the
difficulty in the flatness control caused in current rolling apparatus having rolls
of large length-to-diameter (L/D) ratio values and incorporating a large number of
intermediate and backup rolls.
[0032] According to the invention, the roll pairs which are to be T-. S- and W-crowned may
be any pair or pairs of rolls selected from the roll groups consisting of the work
rolls, first intermediate rolls and the second intermediate rolls. It is, however,
preferred that the pair of rolls to which the crown of the same type is applied belong
to the same roll group, i.e., to the group consisting of the work rolls, group consisting
of the first intermediate rolls or the group consisting of the third intermediate
groups. The types and degrees of the rolling defects vary depending on the type of
the steel material to be rolled and also on the rolling conditions. The types of roll
crown and the rolls to which these crowns are imparted are determined in consideration
of the types and degrees of such rolling defects. It is, however, generally recognized
that a greater control effect is obtained when the T-, S- or W-crown rolls are disposed
closer to the rolled material. In addition, greater, medium and smaller effects are
obtained when the pair of the rolls of the same crown type are arranged in symmetry
with respect to a point, a horizontal plane and a vertical plane.
[0033] The invention does not exclude a simultaneous use of roll benders. A greater effect
on elongations at the edges such as edge wave will be obtained when roll benders are
used in combination with the roll arrangement of the present invention.
Examples
Example 1
[0034] A 20-high rolling apparatus of the type shown in Fig. 1 was built-up using single-end-tapered
T-crown rolls of Fig. 7a as the work rolls, S-crown rolls of the type shown in Fig.
8 approximated by one-pitch of a sine-wave curve as all the first intermediate rolls
3, and W-crown rolls of Fig. 9 approximated by two-pitch portion of a sine wave curve
as selected second intermediate rolls which are hatched in Fig. 1.
[0035] A test rolling was conducted to roll a stainless steel sheet of 1000 mm wide from
1.2 mm down to 1.0 mm, while axially shifting the work rolls, first intermediate rolls
and the second intermediate rolls in various manners.
[0036] Fig. 10a shows the above-mentioned roll arrangement, while Fig. 10b shows the range
of profile control which can be covered by this rolling apparatus. Fig. 10b also shows
the results of the same test rolling reduction conducted to examine the profile control
performance of a known rolling apparatus which incorporated axially-shiftable single-end
tapered rolls of the type shown in Figs. 7b and 7c as the first and second intermediate
rolls, together with a control by force-out of segments of divided backup rolls.
[0037] As will be seen from Fig. 10b, the known apparatus could effect the profile control
only in a small range. In particular, ability to correct composite elongation and
quarter elongation is very small. Due to the small range of the profile control, this
known apparatus require a change in the taper of the first or second intermediate
rolls depending on conditions such as the kind and breadth of the material to be rolled.
[0038] In contrast, the rolling apparatus embodying the invention exhibited an ability to
correct all types of elongations including composite and quarter elongations over
wide ranges, and could effect a good profile control for a variety of types of the
rolled material without requiring change of the intermediate rolls .
Example 2
[0039] A 20-high rolling apparatus of the type shown in Fig. 1 was built-up by using, as
shown in Fig. 11a, T-crown rolls of Fig. 7b as the first intermediate rolls, W-crown
rolls of Fig. 9 approximated by two-pitch portion of a sine-wave curve as the outer
four intermediate rolls, i.e., left and right pairs of the second intermediate rolls,
and S-crown rolls of Fig. 8 approximated by one-pitch portion of a sine-wave curve
as the central pair of the second intermediate rolls. Using this rolling apparatus,
a test rolling was conducted under the same conditions as Example 1 to examine the
profile control ability of this apparatus, the results being shown in Fig. 11b.
Example 3
[0040] A 20-high rolling apparatus of the type shown in Fig. 1 was built-up by using, as
shown in Fig. 12a, T-crown rolls of Fig. 7b as the first intermediate rolls, and W-crown
rolls of Fig. 9 approximated by two-pitch portion of a sine-wave curve as the outer
four intermediate rolls, i.e., left and right pairs of the second intermediate rolls.
Using this rolling apparatus, a test rolling was conducted under the same conditions
as Example 1 to examine the profile control ability of this apparatus, the results
being shown in Fig. 12b.
Example 4
[0041] A 12-high rolling apparatus was built-up by using, as shown in Fig. 13a, S-crown
rolls of Fig. 8 approximated by one-pitch portion of a sine-wave curve as the work
rolls, W-crown rolls of Fig. 9 approximated by two-pitch portion of a sine-wave curve
as the rolls of one of the left and right pairs of the intermediate rolls, each pair
including an upper roll and a lower roll, and T-crown rolls of Fig. 7b as the rolls
of the other of the left and right pairs of the intermediate rolls. Using this rolling
apparatus with simultaneous use of the divided backup roll force-out control and roll
benders, a test rolling was conducted under the same conditions as Example 1 to examine
the profile control ability of this apparatus. The result is shown in Fig. 13b. Fig.
13b also shows the results of the same test rolling reduction conducted to examine
the profile control performance of a known rolling apparatus which incorporated axially-shiftable
single-end tapered rolls of the type shown in Fig. 7b as the intermediate rolls, together
with a control by force-out of segments of divided backup rolls.
Example 5
[0042] A 12-high rolling apparatus was built up by using, as shown in Fig. 14a, T-crown
rolls of Fig.7a as the work rolls, and W-crown rolls of Fig. 9 approximated by two
pitches of a sine-wave curve as the intermediate rolls of one of two pairs of intermediate
rolls, each pair including two rolls which are in symmetry with each other with respect
to a point on the pinched portion of the rolled material. At the same time, a control
by force-out of segments of divided backup rolls was used simultaneously. Using this
rolling apparatus, a test rolling was conducted under the same conditions as Example
4 to examine the profile control ability of this apparatus, the results being shown
in Fig. 14b.
[0043] As will be understood from the foregoing description, the multi-roll cluster rolling
apparatus of the present invention offers excellent performance for effecting correction
of rolling defects such as quarter elongation and composite elongation, as well as
edge drop, not to mention the simple deformation such as edge wave and center buckle,
thus realizing a superior flatness control effect over a wide range.
1. A 20-high multi-roll cluster rolling apparatus having
a pair of work rolls (2),
a plurality of first intermediate rolls (3),
a plurality of second intermediate rolls (4) and
a plurality of backup rolls (5) arranged successively behind each said work roll (2),
characterized in that
either said first intermediate rolls (3) include at least a pair of rolls which have
a crown in which the diameter of each roll decreases toward one end thereof and said
second intermediate rolls (4) include at least a pair of rolls which have a crown
which is a two-pitch section of a sine wave curve,
or said first intermediate rolls (3) include at least a pair of rolls which have a
crown which is a two-pitch section of a sine wave curve and said second intermediate
rolls (4) include at least a pair of rolls which have a crown in which the diameter
of each roll decreases toward one end thereof,
the rolls of each said pair being arranged in axially opposite directions to each
other,
each roll of said at least a pair of first intermediate rolls (3) and said at least
a pair of second intermediate rolls (4) being independently shiftable in the axial
direction so as to realize a control of the profile of a rolled material in terms
of end elongation difference ratio Λ2 given by the following formula (1) and the quarter elongation difference ratio Λ4 given by the following formula (2):

wherein
l0: length (mm) of the material after rolling as measured at breadthwise mid portion
of said material
l2: length (mm) of the material after rolling as measured at breadthwise end portion
of said material
l4: length (mm) of the material after rolling as measured at breadthwise quarter of
said material.
2. A 20-high multi-roll cluster rolling apparatus according to claim 1, wherein said
first intermediate rolls (3) include at least a pair of rolls having said crown in
which the diameter of each roll decreases toward one end thereof and another pair
of rolls which have said crown which is a two-pitch section of a sine wave curve.
3. A 12-high multi-roll cluster rolling apparatus having
a pair of work rolls,
a plurality of intermediate rolls and
a plurality of backup rolls arranged successively behind each said work roll,
characterized in that
either said work rolls have a crown in which the diameter of each roll decreases toward
one end thereof and said intermediate rolls include at least a pair of rolls which
have a crown which is a two-pitch section of a sine wave curve
or said work rolls have a crown which is a two-pitch section of a sine wave curve
and said intermediate rolls include at least a pair of rolls which have a crown in
which the diameter of each roll decreases toward one end thereof,
the rolls of each said pair being arranged in axially opposite directions to each
other,
each roll of said work rolls and said at least a pair of intermediate rolls being
independently shiftable in the axial direction so as to realize a control of the profile
of a rolled material in terms of end elongation difference ratio Λ2 given by the following formula (1) and the quarter elongation difference ratio Λ4 given by the following formula (2):

wherein
l0: length (mm) of the material after rolling as measured at breadthwise mid portion
of said material
l2: length (mm) of the material after rolling as measured at breadthwise end portion
of said material
l4: length (mm) of the material after rolling as measured at breadthwise quarter of
said material.
1. Zwanzigrollenwalzengerüst mit
zwei Arbeitswalzen (2),
mehreren ersten Zwischenwalzen (3),
mehreren zweiten Zwischenwalzen (4) und
mehreren Stützwalzen (5), die aufeinanderfolgend hinter jeder Arbeitswalze (2) angeordnet
sind,
dadurch gekennzeichnet, daß
entweder die ersten Zwischenwalzen (3) mindestens ein Paar Walzen umfassen, die eine
Balligkeit aufweisen, bei der sich der Durchmesser jeder Walze zu einem Ende derselben
hin verkleinert, und die zweiten Zwischenwalzen (4) mindestens ein Paar Walzen umfassen,
die eine Balligkeit aufweisen, welche ein Zwei-Perioden-Abschnitt einer Sinuswellenkurve
ist,
oder die ersten Zwischenwalzen (3) mindestens ein Paar Walzen umfassen, die eine Balligkeit
aufweisen, welche ein Zwei-Perioden-Abschnitt einer Sinuswellenkurve ist, und die
zweiten Zwischenwalzen (4) mindestens ein Paar Walzen umfassen, die eine Balligkeit
aufweisen, bei der sich der Durchmesser jeder Walze zu einem Ende derselben hin verkleinert,
wobei die Walzen jedes Paars in axial zueinander entgegengesetzten Richtungen angeordnet
sind,
jede Walze des mindestens einen Paars der ersten Zwischenwalzen (3) und des mindestens
einen Paars der zweiten Zwischenwalzen (4) unabhängig in der Axialrichtung verschiebbar
ist, um eine Steuerung des Profils eines Walzguts bezüglich des durch nachstehende
Formel (1) gegebenen Endstreckungsdifferenzverhältnisses Δ2 und des durch nachstehende Formel (2) gegebenen Viertelstreckungsdifferenzverhältnisses
Δ4 zu realisieren:

wobei bedeuten:
l0 = Länge (mm) des Guts nach dem Auswalzen an einem Mittelabschnitt des Guts in Breitenrichtung,
l2 = Länge (mm) des Guts nach dem Auswalzen an einem Endabschnitt des Guts in Breitenrichtung,
l4 = Länge (mm) des Guts nach dem Auswalzen an einem Viertelabschnitt des Guts in
Breitenrichtung.
2. Zwanzigrollenwalzgerüst nach Anspruch 1, wobei die ersten Zwischenwalzen (3) mindestens
ein Paar Walzen mit der Balligkeit aufweisen, bei der sich der Durchmesser jeder Walze
zu einem Ende derselben hin verkleinert, sowie ein weiteres Paar Walzen, die die Balligkeit
aufweisen, welche ein Zwei-Perioden-Abschnitt einer Sinuswellenkurve ist.
3. Zwölfrollenwalzengerüst mit
zwei Arbeitswalzen,
mehreren Zwischenwalzen, und
mehreren Stützwalzen, die aufeinanderfolgend hinter jeder Arbeitswalze angeordnet
sind,
dadurch gekennzeichnet, daß
entweder die Arbeitswalzen eine Balligkeit aufweisen, bei der sich der Durchmesser
jeder Walze zu einem Ende derselben hin verkleinert und die Zwischenwalzen mindestens
ein Paar Walzen umfassen, die eine Balligkeit aufweisen, welche ein Zwei-Perioden-Abschnitt
einer Sinuswellenkurve ist,
oder die Arbeitswalzen eine Balligkeit aufweisen, welche ein Zwei-Perioden-Abschnitt
einer Sinuswellenkurve ist, und die Zwischenwalzen mindestens ein Paar Walzen umfassen,
die eine Balligkeit aufweisen, bei der sich der Durchmesser jeder Walze zu einem Ende
derselben hin verkleinert,
wobei die Walzen jedes Paars in axial zueinander entgegengesetzten Richtungen angeordnet
sind,
jede Walze der Arbeitswalzen und des mindestens einen Paars der Zwischenwalzen unabhängig
in der Axialrichtung verschiebbar ist, um eine Steuerung des Profils eines Walzguts
bezüglich des durch nachstehende Formel (1) gegebenen Endstreckungsdifferenzverhältnisses
Δ2 und des durch nachstehende Formel (2) gegebenen Viertelstreckungsdifferenzverhältnisses
Δ4 zu realisieren:

wobei bedeuten:
l0 = Länge (mm) des Guts nach dem Auswalzen an einem Mittelabschnitt des Guts in Breitenrichtung,
l2 = Länge (mm) des Guts nach dem Auswalzen an einem Endabschnitt des Guts in Breitenrichtung,
l4 = Länge (mm) des Guts nach dem Auswalzen an einem Viertelabschnitt des Guts in
Breitenrichtung.
1. Une cage 20 de laminoir à rouleaux multiples, comportant :
une paire de rouleaux travailleurs (2),
une pluralité de premiers rouleaux intermédiaires (3),
une pluralité de seconds rouleaux intermédiaires (4), et
une pluralité de rouleaux d'appui (5), disposés successivement derrière chacun desdits
rouleaux travailleurs (2),
caractérisée en ce que
soit lesdits premiers rouleaux intermédiaires (3) comprennent au moins une paire de
rouleaux présentant une couronne dans laquelle le diamètre de chaque rouleau va en
diminuant en direction de l'une de ses extrémités, et lesdits seconds rouleaux intermédiaires
(4) comprennent au moins une paire de rouleaux présentant une couronne qui constitue
une section à deux périodes de sinusoïde,
soit lesdits premiers rouleaux intermédiaires (3) comprennent au moins une paire de
rouleaux présentant une couronne qui constitue une section à deux périodes de sinusoïde,
et lesdits seconds rouleaux intermédiaires (4) comprennent au moins une paire de rouleaux
ayant une couronne dans laquelle le diamètre de chaque rouleau va en diminuant en
direction de l'une de ses extrémités,
les rouleaux de chaque dite paire étant agencés en des directions axialement opposées
l'une à l'autre,
chaque rouleau de ladite au moins une paire des premiers rouleaux intermédiaires (3)
et de ladite au moins une paire des seconds rouleaux intermédiaires (4) étant déplaçable
indépendamment dans la direction axiale, de manière à réaliser un contrôle du profil
du matériau laminé, en terme de rapport Λ2 de différence d'allongement aux extrémités, donné par la formule (1) suivante et
de rapport Λ4 de différence d'allongement au quart de largeur, donné par la formule (2) suivante
:

dans lequel
10 : longueur (mm) du matériau après laminage, mesurée dans la partie médiane en largeur
dudit matériau,
12 : longueur (mm) du matériau après laminage, mesuré sur la partie finale en largeur
dudit matériau,
14 : longueur (mm) du matériau après laminage, mesuré au quart de la largeur dudit
matériau.
2. Cage de 20 de laminoir à rouleaux multiples selon la revendication 1, dans laquelle
lesdits premiers rouleaux intermédiaires (3) comprennent au moins une paire de rouleaux
ayant la dite couronne dans laquelle le diamètre de chaque rouleau va en diminuant
en allant en direction d'une de ses extrémités et une autre paire de rouleaux ayant
ladite couronne dotée d'une section sur deux périodes d'une sinusoïde.
3. Une cage 12 de laminoir à rouleaux multiples, comportant :
une paire de rouleaux travailleurs,
une pluralité de rouleaux intermédiaires, et
une pluralité de rouleaux d'appui, disposés successivement derrière chacun desdits
rouleaux travailleurs,
caractérisée en ce que
soit lesdits rouleaux travailleurs comprennent une couronne dans laquelle le diamètre
de chaque rouleau va en diminuant en direction de l'une de ses extrémités, et lesdits
rouleaux intermédiaires comprennent au moins une paire de rouleaux ayant une couronne
constituant une section à deux périodes de sinusoïde,
soit lesdits rouleaux travailleurs ont une couronne constituant une section à deux
périodes de sinusoïde et lesdits rouleaux intermédiaires comprennent au moins une
paire de rouleaux ayant une couronne, dans laquelle le diamètre de chaque rouleau
va en diminuant en direction de l'une de ses extrémités,
les rouleaux de chaque paire étant disposés suivant des sens opposés axialement entre
eux,
chaque rouleau, parmi lesdits rouleaux travailleurs et ladite au moins une paire de
rouleaux intermédiaires, étant déplaçable indépendamment dans la direction axiale,
de manière à réaliser un contrôle du profil du matériau laminé, en terme de rapport
Λ2 de différence d'allongement aux extrémités, donné par la formule (1) suivante et
de rapport Λ4 de différence d'allongement au quart de largeur, donné par la formule (2) suivante
:

dans lequel
l0 : longueur (mm) du matériau après laminage, mesurée dans la partie médiane en largeur
dudit matériau,
l2 : longueur (mm) du matériau après laminage, mesuré sur la partie finale en largeur
dudit matériau,
l4 : longueur (mm) du matériau après laminage, mesuré au quart de la largeur dudit
matériau.