[0001] This invention relates to an image forming apparatus which is equipped with storage
means for storing a recording medium, and feed means including first and second paper
feed rollers, said first paper feed roller delivering the recording medium from the
storage means and abutting it to said second paper feed roller and said second paper
feed roller feeding the abutted recording medium to an image forming unit.
[0002] A prior art example will be explained with reference to the accompanying drawings.
Fig. 6 is a structural view of an electrophotographic reproducing apparatus as a prior
art example.
[0003] In Fig. 6, a document glass plate 1 which is made of transparent glass and on which
a document D is to be placed is disposed at the center of the upper portion of a reproducing
apparatus main body and a scale plate 2 for designating the placement position in
accordance with the size of the document D is disposed at the left end of the document
glass plate 1. A document cover 3 capable of covering the document D placed on the
document glass plate 1 is disposed at the upper part of this plate 1 in such a manner
as to be capable of turning down forwardly. The document D is placed on the document
glass plate 1 in match with the scale designated by the scale plate 2 and when covered
with the document cover 3, its movement is restricted.
[0004] A first mirror unit 6 equipped with an exposure lamp 4 and a first mirror 5 is disposed
below the document glass plate 1 and inside the reproducing apparatus main body in
such a manner as to be capable of moving linearly to the right and left in Fig. 6
in parallel with the document glass plate 1, and capable of scanning the full surface
of the document D. A second mirror unit 9 formed by integrating second and third mirrors
7 and 8 can linearly move to the right and left in Fig. 6 and in parallel with the
document glass plate 1 at the speed which is the half of the first mirror unit 6 in
such a manner as to keep a predetermined optical path length. A main lens 10 is the
lens to which the reflected rays of light from the document D on the document glass
plate 1 are incident after being reflected by the first, second and third mirrors
5, 7, 8, and the rays of light leaving this main lens 10 are incident into a photosensitive
drum 12 as an image retainer through a fourth mirror 11 and through a slit 13. These
first and second mirror units 6 and 9 are driven by an optical system driving motor
not shown in the drawing.
[0005] A charging electrode 14 charges uniformly the photosensitive drum 12. Accordingly,
electrostatic latent images are formed sequentially on the photosensitive drum 12
rotating clockwise in Fig. 4 due to the incidence of rays of light from the optical
system described above. A developing device 15 converts the electrostatic latent image
on this photosensitive drum 12 to a visible toner image.
[0006] On the other hand, a paper feeder for feeding transfer paper comprises a paper cassette
16 for storing transfer paper (recording medium) P, a first paper feed roller 17 for
delivering one by one this transfer paper P from the paper cassette 16, a second paper
feed roller 18 for feeding delivered transfer paper P to the photosensitive drum 12
side, and guide plates 19 and 20 disposed between the paper cassette 16 and the second
paper feed roller 18 and between the second paper feed roller 18 and a transfer electrode
which will be described later. At the time of reproduction, transfer paper P inside
the paper cassette 16 is delivered by the first paper feed roller 17 and is abutted
against the second paper feed roller 18 while being guided by the guide plate 19.
The second paper feed roller 18 is driven by a paper feed timing signal which brings
the tip of the toner image on the photosensitive drum 12 into conformity with the
tip of transfer paper P.
[0007] A transfer electrode 21 transfers the toner image on the photosensitive drum 12 onto
transfer paper P and a separating electrode 22 separates transfer paper P from the
photosensitive drum 12. Transfer paper P separated there is sent to a fixing device
24 through transfer paper conveyor means 23, is subjected to fusion-fixing by a heat-fixing
roller and a press roller and is thereafter discharged by a paper discharge roller
25 onto a paper tray 26. These first paper feed roller 17, second paper feed roller
18, photosensitive drum 12 and paper discharge roller 25 are driven by a paper feed
system driving motor which is not shown in the drawing.
[0008] After the transfer step is complete, the toner remaining on the photosensitive drum
12 is removed by a cleaning device 27. In order to make this removal easy, a cleaning/charge
eliminating electrode 28 for effecting A.C. corona discharge is disposed at its pre-stage.
A charge eliminating unit 29 for erasing the charge of the non-image portions is disposed
at the post-stage of the charging electrode 14 so as to prevent the toner from attaching
to the non-image portions and in such a manner as to face the photosensitive drum
12. Incidentally, reference numerals 30 and 31 represent a precharge exposure unit
and an exposure unit before transfer, respectively.
[0009] In the prior art example having the construction described above, the second paper
feed roller 18 is driven by the paper feed timing signal such that the tip of the
toner image on the photosensitive drum 12 is in conformity with the tip of transfer
paper P. This timing signal is generated from a timing sensor, not shown, when the
first mirror unit 6 reaches a predetermined position.
[0010] If the paper cassette 16 has a two-stage structure, the timing signal is generated
at the same timing for both transfer paper P which is supplied from the paper cassette
16 of the upper stage and transfer paper P which is supplied from the paper cassette
16 of the lower stage.
[0011] However, the paper feed path (the route from each paper cassette 16 to the second
paper feed roller 18) is different between transfer paper P supplied from the paper
cassette 16 of the upper stage and transfer paper P supplied from the paper cassette
16 of the lower stage. Since transfer paper P is fed while it keeps sliding contact
with the paper feed path, a delicate sliding difference occurs on the second paper
feed roller 18 depending on the level of the frictional resistance to transfer paper
P and therefore the problems occurs in that the tip of the toner image on the photosensitive
drum 12 does not coincide with the tip of transfer paper P.
[0012] In the prior art example having the construction described above, the paper feed
path (the route from each paper cassette 16 to the second paper feed roller 18) is
different between transfer paper P supplied from the paper cassette 16 of the upper
stage and transfer paper P supplied from the paper cassette 16 of the lower stage.
Since transfer paper P is supplied while keeping sliding contact with the paper feed
path, a delicate sliding difference occurs at the second paper feed roller 18 depending
on the level of the frictional resistance to transfer paper P and a difference of
the paper feed speed occurs depending on the position of the paper feed cassette 16.
[0013] However, since the optical system (scanning system) and the paper feed system are
driven by separate motors, respectively, there occurs a problem that the length of
the image of the document D in the paper feed direction obtained by scanning is different
from the length of the image transferred actually onto transfer paper P in the paper
feed direction depending on the position of the paper cassette 16.
[0014] In the case of a certain copying machine wherein a three-stage paper cassette 16
is provided, for example, the length of the image transferred to transfer paper P
of an A3 size of an intermediate stage in the paper feed direction becomes shorter
by 0.3% in comparison with transfer paper P of the A3 size of the paper cassettte
of the upper stage. Similarly, the length of the image transferred to transfer paper
of an A4R size of the paper cassette of the upper stage in the paper feed direction
becomes longer by 0.1%.
[0015] The document US-A-4,260,241 describes image forming apparatus comprising:
scanning means for scanning a document;
an image forming unit responsive to the scanning means for forming an image of
said scanned document and operable to form a recording of the image on recording paper;
common paper feed roller means for feeding a sheet of recording paper to said unit
for recordal of the image thereon;
first and second recording paper storage means each associated with paper supply
roller means for supplying individual sheets of the recording paper from that storage
means and for delivering the supplied sheet to abut the common paper feed roller means;
guide means defining paper sheet guide paths upto said common roller means and
between said common roller means and said image forming unit; and
control means for controlling operation of the scanning means.
[0016] The present invention has the features mentioned above and is characterized by:
selection means operable to select the first or second recording paper storage
means and to provide a signal representative of the selected storage means to said
control means; and
said control means including variable drive speed means responsive to said signal
to alter the drive speed of said scanning means to cause said drive speed to be in
the same degree of conformity with the feed speed of said common paper feed roller
means irrespective of whether a recording sheet is being supplied from said first
or second said recording paper storage means.
[0017] The present invention thereby identifies and takes into account the slight sliding
differences that occur in practice when a sheet of recording paper is fed by the common
paper feed roller means along the guide means respectively from the first and from
the second recording paper storage means.
[0018] An embodiment of the present invention will now be described, by way of example,
with reference to the accompanying drawings, in which:
Figure 1 is a block diagram showing the principle portions of an image forming apparatus
outside the scope of the present invention;
Figure 2 is a structural view of image forming apparatus in relation to which the
arrangements of Figs. 1, 3 and 4 will be described as well as the embodiment of the
invention of Fig. 5;
Fig. 3 is a structural view of a transfer paper size detector in Fig. 1;
Fig. 4 is a block diagram showing the principal portions of another image forming
apparatus outside the scope of the present invention;
Fig. 5 is a block diagram showing the principle portions of an embodiment of the present
invention, for consideration in combination with Fig. 2; and
Fig. 6 is a structural view of an electrophotographic reproducing apparatus as an
example of the prior art.
[0019] First of all, the mechanical construction of the image forming apparatus will be
explained with reference to Fig. 2. In Fig. 2, a document glass plate 41 on which
a document D is placed and which is made of transparent glass is disposed at the center
on a reproducing apparatus main body and a scale plate 42 for designating the placement
position of the document D in accordance with its size is disposed at the left end
of the document glass plate 41. Further, a document cover 43 for covering the document
D placed on the document glass plate 41 is disposed at the part of the glass plate
41, in such a manner as to be capable of turning down forwardly. The document D is
placed on the document glass plate 41 in accordance with the scale designated by the
scale plate 42 and when covered with the document cover 43, its movement is restricted.
[0020] A first mirror unit 46 equipped with an exposure lamp 44 and a first mirror 45 is
disposed below the document glass plate 41 and inside the reproducing apparatus main
body in parallel with the document glass plate 41 and in such a manner as to be capable
of moving linearly to the right and left in Fig. 2 and to scan the full surface of
the document D. A second mirror unit 49 formed by integrating second and third mirrors
47 and 48 is allowed to move linearly to the right and left in Fig. 2 and in parallel
with the document glass plate 41 at the speed of 1/2 of the first mirror unit 46.
These mirror units 46 and 49 are driven by an optical system motor 100 and this motor
is in turn driven variably by a driving circuit 101 of a PLL control system. A main
lens 50 is the lens to which the reflected rays of light from the document D on the
document glass plate 41 are incident after being reflected by the first, second and
third mirrors 45, 47, 48, and the rays of light leaving this main lens 50 are incident
into a photosensitive drum 52 as an image retainer through a fourth mirror 51 and
a slit 53.
[0021] A charging electrode 54 charges uniformly the photosensitive drum 52. Accordingly,
electrostatic latent images are formed sequentially on the photosensitive drum 52
rotating clockwise in Fig. 2 due to the incidence of rays of light from the optical
system described above. A developing device 55 converts the electrostatic latent image
on the photosensitive drum 52 to a visible toner image.
[0022] On the other hand, a paper feed device for feeding transfer paper P consists of paper
cassettes 56 (two cassettes are shown in Fig. 2) for storing transfer paper P (recording
medium), a first paper feed roller 57 for delivering one by one transfer paper P from
the paper cassette 56, a second paper feed roller 58 for feeding the delivered transfer
paper P to the photosensitive drum 52 side, and guide plates 59 and 60 disposed between
the paper cassette 56 and the second paper feed roller 58 and between the second paper
feed roller 58 and a later-appearing transfer electrode. At the time of reproduction,
transfer paper P inside the selected paper cassette 56 is delivered by the first paper
feed roller 57, is guided by the guide plate 59 and then abutted against the second
paper feed roller 58. The second paper feed roller 58 is driven by a paper feed timing
signal from a control unit 76 so that the tip of the toner image on the photosensitive
drum 52 is in comformity with the tip of transfer paper P.
[0023] A transfer electrode 61 transfers the toner image on the photosensitive drum 52 to
transfer paper P and a separating electrode 62 separates transfer paper P from the
photosensitive drum 52. Transfer paper P separated here is sent to a fixing device
64 through transfer paper conveyor means 63, is subjected to fusion-fixing by a heat
fixing roller and a press roller and is thereafter discharged onto a tray 66 by a
paper discharge roller 65. After the transfer step is complete, the toner remaining
on the photosensitive drum 52 is removed by a cleaning device 67. To facilitate this
removal, a cleaning/charge eliminating electrode 68 for effecting A.C. corona discharge
is disposed at a prestage. A charge eliminating unit 69 for eliminating the charge
of non-image portions by light is disposed at the post-stage of the charge electrode
54 in such a manner as to face the photosensitive drum 52, in order to prevent adhesion
of the toner to the non-image portions. Incidentally, reference numerals 70 and 71
represent a precharge exposure unit and an exposure unit before transfer, respectively.
[0024] Further, reference numeral 72 represents a timing sensor responsive to the arrival
of the first mirror unit 46 at a predetermined position and reference numeral 73 represents
a clutch of a solenoid driving type which transmits or cuts off the driving force
to the second paper feed roller 58.
[0025] Reference numeral 74 represents a transfer paper size detector for detecting the
size of transfer paper P stored in the paper cassette 56. Image forming apparatus
including such a size detector 74 alone is outside the scope of the present invention.
[0026] Here, the transfer paper size detector 74 will be explained with reference to Fig.
3. In Fig. 3, maximum four protuberances 56a corresponding to the sizes of transfer
paper P are fitted to the tip surface of the paper cassette 56. On the other hand,
four microswitches 75 are disposed on the apparatus side. When the paper cassette
56 is set to the apparatus, the protuberances 56a push the microswitches 75. The size
of transfer paper P is detected by the kind of this pushed microswitch 75.
[0027] Next, the circuit construction of the principal portions of this apparatus will be
explained with reference to Fig. 1. In Fig. 1, reference numeral 76 represents a control
unit of the reproducing apparatus. This control unit 76 is provided with a non-volatile
RAM 77, into which the driving timing data of the second paper feed roller 58 for
each size of transfer paper P, that are determined in advance, are written and with
a CPU 78 which reads out the data written into the non-volatile RAM 77 and sets the
data to a timer IC 79.
[0028] Reference numeral 80 represents a driving circuit for driving a solenoid of a clutch
73.
[0029] Next, the operation of the construction described above will be explained. A difference
of this apparatus from the prior art example lies in the paper feed operation from
the second paper feed roller 58 to the photosensitive drum 52. Since the rest of the
operations are the same as those in the prior art example, their explanations will
be omitted.
[0030] Predetermined data which permit the tip of the toner image on the photosensitive
drum 52 to become coincident with the tip of transfer paper P fed are written into
the non-volatile RAM 77 for each size of transfer paper P at the time of assembly
or maintenance in consideration of the load of the frictional resistance of the guide
plates 59, 60, and the like.
[0031] First of all, the control unit 76 receives the size data of transfer paper P stored
in the paper cassette 56 from the transfer paper size detector 74. Next, CPU 78 selects
the data corresponding to the size of transfer paper P from the non-volatile RAM 77
and sets them to the timer IC 79. When the first mirror unit 46 starts scanning and
reaches a predetermined position, the timing sensor 72 responds to this arrival and
provides the timing signal to the timer IC 79. Receiving a timing signal, the timer
IC 79 actuates the driving circuit 80 on the basis of the set data. When the driving
circuit 80 operates, the solenoid of the clutch 73 operates and the second paper feed
roller 58 feeds transfer paper P to the photosensitive drum 52.
[0032] According to the construction described above, it is possible to feed transfer paper
P to the photosensitive drum 52 at the same timing irrespective of the size of transfer
paper P.
[0033] The present invention is applied to an image forming apparatus having a plurality
of sets of cassettes. In this case, data corresponding to (number of stages of cassettes
X sizes of transfer paper P) are recorded into the non-volatile RAM 77, and the control
unit 76 receives the position data of the selected paper cassette 56 and the size
data of transfer paper P and selects the corresponding data from the non-volatile
RAM 77.
[0034] Furthermore, the present invention is not particularly limited to the reproducing
apparatus but can of course be applied to other image forming apparatuses such as
a laser beam printer.
[0035] In the apparatus of Fig. 2, the driving timing data of the second paper feed roller
58 that are determined in advance depending on the position of the paper cassette
56 are written into the non-volatile RAM 77 of the control unit 76 of the reproducing
apparatus and CPU 78 reads out the data written into the non-volatile RAM 77 and sets
them to the timer IC 79.
[0036] The apparatus has cassette selection means (not shown) including a switch which is
disposed on the main panel for selecting whether transfer paper P of the upper paper
cassette 56 or transfer paper P of the lower cassette 56 is to be fed.
[0037] The predetermined data which permit the feed of transfer paper P to the photosensitive
drum 52 at the same timing irrespective of the position of the paper cassette 56 are
written into the non-volatile RAM 77 at the time of assembly or maintenance in consideration
of the load of the frictional resistance of the guide plates 59, 60, and the like.
[0038] First of all, the operator decides whether transfer paper P of the upper paper cassette
56 or transfer paper P of the lower paper cassette 56 is to be used, by use of the
cassette selection means. At this time, the data of the selected paper cassette 56
is received by CPU 78 and CPU 78 selects the data corresponding to the selected paper
cassette 57 from the non-volatile RAM 77 and sets them to the timer IC 79. When the
first mirror unit 46 starts scanning and then reaches a predetermined position, the
timing sensor 72 operates in response thereto and provides the timing signal to the
timer CI 79. Receiving the timing signal, the timer IC 79 actuates the driving circuit
80 on the basis of the set data. When the driving circuit 80 operates, the solenoid
of the clutch 73 operates and the second paper feed roller 58 feeds the transfer paper
P to the photo-sensitive drum 52.
[0039] According to the construction described above, transfer paper P can be supplied to
the photosensitive drum at the same timing irrespective of the set position of the
paper cassette 56.
[0040] In an apparatus having a temporary stacker for effecting double-face reproduction,
variance of timing can be eliminated by writing into the non-volatile RAM those data
which take into consideration the frictional resistance of the feed path from the
stacker to the photosensitive drum.
[0041] Since the control means for driving the second paper feed roller at the timing at
which the tip of the image in the image forming unit is in conformity with the tip
of the recording medium is disposed for each of a plurality of storage means, it is
possible to accomplish the image forming apparatus capable of supplying the recording
medium to the image forming unit at the same timing irrespective of the position of
the storage means of the recording medium.
[0042] In an image forming apparatus shown in Fig. 4, and which is outside the scope of
the present invention, the driving speed data of the scanning system which brings
the driving speed of the scanning system into conformity with the driving speed of
the feed system for each size of transfer paper P are written into the non-volatile
RAM 77 at the time of its assembly or maintenance in consideration of the load of
the frictional resistance of the guide plates 59, 60, and the like.
[0043] First of all, the control unit 76 receives the size data of transfer paper P stored
in the paper cassette 56 from the transfer paper size detector 74. Next, CPU 78 selects
the data corresponding to the size of transfer paper P from the non-volatile RAM 77
and sets it to the driving circuit 101. The optical system driving motor 100 is then
driven on the basis of this data.
[0044] According to the construction described above, the driving speed of the feed system
can be brought into conformity with the driving speed of the optical system irrespective
of the size of transfer paper P. Accordingly, no difference occurs between the length
of the image of the document D in the feed direction obtained by scanning and the
length of the image in the feed direction transferred onto transfer paper P.
[0045] As described above, since this apparatus includes the control means for controlling
the scan-driving means for each size of the recording medium so that the feed speed
of the feed means is in conformity with the driving speed of the scan-driving means,
it is possible to accomplish the image forming apparatus which does not generate the
difference of the driving speed between the feed system and the scanning system irrespective
of the size of the recording medium.
[0046] In an embodiment of the present invention shown in Fig. 5, the driving speed data
of the optical system driving motor 100 determined in advance depending on the position
of the paper cassette 56 are written into the non-volatile RAM 77 of the control unit
76, and CPU 78 reads out the data written into the non-volatile RAM 77 and sets them
to the driving circuit 101. In Fig. 5, reference numeral 81 represents cassette selection
means which includes a switch disposed on the main panel and selects whether transfer
paper P of the upper paper cassette 56 or transfer paper P of the lower paper cassette
56 is to be supplied.
[0047] Next, the operation of the construction described above will be explained. The difference
of this embodiment from the prior art example lies only in the operations of the optical
system driving motor 100 and feed system driving motor and the rest of the operations
are the same as those of the prior art examples; hence their explanations will be
omitted.
[0048] The driving data of the optical system driving motor 100 are written into the non-volatile
RAM 77 at the time of its assembly or maintenance so that the driving speed of the
scanning system is in confirmity with that of the feed system irrespective of the
position of the paper cassette 56, in consideration of the load of the frictional
resistance of the guide plates 59, 60, and the like.
[0049] First of all, the operator decides whether transfer paper P of the upper cassette
56 or transfer paper P of the lower paper cassette 56 is to be used by use of the
cassette selection means 81. At this time the date of the selected paper cassette
56 are sent to CPU 78 and CPU 78 selected the data corresponding to the selected paper
cassette 56 from the non-volatile RAM 77 and sets it to the driving circuit 101. The
optical system driving motor 100 is driven on the basis of this data.
[0050] According to the construction described above, the driving speed of the feed system
can be brought into conformity with that of the optical system irrespective of the
set position of the paper cassette 56. Accordingly, no difference occurs between the
length of the image of the document D in the feed direction obtained by scanning and
the length of the image in the feed direction transferred onto transfer paper P.
[0051] In an apparatus having a temporary stacker for effecting double-face reproduction,
too, deviation of the resulting image can be eliminated by writing those data which
takes into consideration the frictional resistance of the feed path from the stacker
to the photosensitive drum into the non-volatile RAM.
[0052] Furthermore, the present invention is not limited particularly to the reproducing
apparatus but can of course be applied to other image forming apparatuses such as
a laser beam printer.
[0053] According to the embodiment described above, the control means for controlling the
driving means so that the feed speed of the feed means is in conformity with the driving
speed of the scan driving means is disposed for each of a plurality of storage means.
Therefore, it is possible to accomplish an image forming apparatus which does not
generate the difference of the driving speed between the feed system and the scanning
system irrespective of the positions of the storage means of the recording medium.