[0001] The present invention relates to a procedure for continuous manufacturing of netting
bags, an improved machine for implementation of said procedure and the netting bags
coming out from this implementation.
[0002] The bag of the type being descrbed now is used to exhibit in the trade any product
susceptible of being packaged in netting bags and is obtained by using the machine
which would also be described herein,this machine allowing to do in a continuous,practical
and logical manner a series of bags and bag filling with pieces of the above cited
products,these pieces being introduced into the machine by means of a suitable feeding
mechanism,and all that being the procedure for manufacturing the bags and therefore
also the object of the present invention.
[0003] There are known several types of machines for the continuous manufacturing of netting
bags,for instance the invention patent no. 8700529 owned by the applicant company,however
these machines are at some disadvantages derived from their structural complexity
which make that they are not much practical for any modification when this is thought
possible on going from one type of bag to another or in other words when the appearance
features of the bags are to be changed with the incorporation of bands of thermoweldable
material,external or internally arranged in the bags,these machines are thereby always
operating with only a single type of netting bag.
[0004] The improvements in the machine object of patent no. 8700529 owned by the same applicant
company which will soon be described herein are remarkable by the easiness with which
its operating system can be modified,and all this allowing that bags are obtained
differently shaped as related to the parts accompanying the netting envelope,this
process being pursued by means of a relatively simple operating unit and all that
meaning a very remarkable advance relative to the systems known so far.
[0005] Conventionally the new machine is provided with entries for seve ral bands of thermoweldable
material designed to remain placed thereon and making up, if required, external or
internal longitudinal faces and to determine a handle configuration at the head of
each type of netting bags with an extension in the handle which is shaping a flap
susceptible of carrying br ands and inscriptions or alternatively holding labels
with other signs,for instance, bar codes prnted or additionally making up a reinforcement
at the bag bottom.
[0006] Another peculiarity of the present invention is the provision of a guiding arrangement
of the laminar band or bands of thermoweldable material,these bands are sent to the
area where the part cutting and welding is performed in the best operating conditions.
[0007] Another advantageous characteristic of the new machine is the previous guiding of
the netting tubular body and during the filling by means of the parts to be contained,all
that originating a more reliable and smooth finish of the filled bags with the cited
contents.
[0008] Characteristically the cutting of bands of thermoweldable material in suitable lengths
to make up the bag head and bottom portions is achieved by means of a pair of opposing
movable knives which are synchronized and placed near the remainder of the operating
members,the length of the head pieces being adjusted by rack operated side-shifting
arrangements.
[0009] To understand better the description,the present disclosure is accompanied with drawings
wherein an embodiment for a procedure in the continuous manufacturing of netting bags,a
machine for the implementation of said procedure and the netting bags coming out therefrom
by way of a non-exhaustive and illustrative example has been shown.
[0010] In the drawings:
Figure 1 shows a frontal view of the new machine's characteristic parts illustrating
the travel circuit of the two bands of thermoweldable material determining the existence
of two external bands at the finished bag as is described in the previously cited
patent no. 8700529.
Figure 2 is a machine arrangement analogous to the previous one, for the procurement
of bags with a single side and external band.
Figure 3 is illustrating the continuous manufacturing of bags similar to the previous
figure but with an internal band.
Figure 4 is related to the performance of a netting bag with two external bands,independently
from those being formed at the head and reinforcement areas and figure 5 is similar
to the previous one with two inside bands into the bag,both susceptible to carry on
an additional flap for sign markings.
Figures 6 and 7 are illustrating how the bags are made with respectively external
band and internal band additionally to the associated head and reinforcement areas
and being also susceptible to bear a flap for sign markings.
Figure 8 is illustrating how the bag is made without internal bands and with the associated
head and reinforcement areas.
Figures 9 and 10 are elevation projections and figures 11 and 12 are plan projections
of the machine's characteristic mechanisms, in association with each of the figures
illustrating frontal projections of the own machine.
[0011] In the first eight figures, the types of netting bags respectively coming out have
been shown at the side of the machine members. The members referenced with numbers
in the drawings are associated with the parts now illustrated.
[0012] The drums -1- and -2- are associated to bands of thermoweldable laminar material
which after running on the rollers -3- and -4- in a convenient number, are following
up respective ways until they come together at one and another side of the restricted
area -5- of the netting bag -6- conventionally made up with a netting tube-7- arranged
around a guiding cylinder body-8-.
[0013] The cutting and welding of the band parts of thermoweldable material,external and
leaning against the area-5- of the netting bag is conventionally obtained with a movable
arrangement comprising a carrying body-9- provided with thermoweldable edges-10-,
a knife-11- and some punches-12- designed for piercing the bands and the netting
placed between.
[0014] It is also characteristic in accordance with figures 2,3,4,5,6,7 and 8, the system
whereby the guiding at least of one of the bands of thermoweldable material is being
originated as also the band dragging until delivery to the cutting and welding area.
Said arrangement as frontally shown in the figures 1 to 10, and in the plan view of
the figures 11 and 12 comprises a rectangular shaped metal laminar component-13- horizontally
arranged with a final edge-14- upwardly curved and associated with the entry portion
of the band of thermoweldable material-15- and the opposing edge-16- curved in the
opposite sense and associated with the band departure area, prior to band delivery
to the cutting and welding area.
[0015] Underneath the component-13-there is also another metal laminar one, equally shaped
and represented by number -17- in a manner that both members are defining a flattened
space on which the band-15- is running.
[0016] The top metal sheet-13- exhibits a plurality of rectangular,parallel and equidistant
openings through which go on some annular projections referenced with number-18-
associated to a transversal roller of horizontal shaft,the projection being applied
on the top face of the band-15-, the band lower face leaning against the surface
of the roller-19-, and the surface of the roller being covered with a soft material
or else carrying at least some annular areas of soft material in association with
the annular projections of the roller-18-.In this manner is obtained the band-15-
smooth traction without any possibility of sliding towards the machine central area,wherein
the bags are shaped and the two bands of thermoweldable material will then be cut
and welded.
[0017] The movable knives-20- oppositely fitted are synchronized and placed near the remainder
of the machine members for cutting the band of thermoweldable material.
[0018] It is a characteristic of the described machine the absense of suction cups or any
other pneumatic members at the cutting and welding area of the bands of thermoweldable
material since said holding action during implementation of the operations cited is
not at all necessary.
[0019] Another characteritsic of the new machine is the existence of the rods -21- and -22-
horizontally arranged and with a possibility of rotation relative to the support-23-,these
rods being guided by an intermediate support-24- automatically determining the support
opening or closing in accordance with the position of the machine movable body-9a-
when the closing happens at the implementation of the cutting and welding operations
of the bag and leaned bands. In this way, the smooth tubular netting restriction and
its properly flattened shape is obtained prior to any performance of the former operations.
[0020] The machine can be completed using arrangements performing ancillary operations
for the major functions such as placing inside or outside any bags of two or more
parallel ribbons with the simple purpose of advertising or make them aesthetic.
[0021] The ribbon length of thermoweldable material as a function of flap and handle at
one and another side of the shaped bags is adjusted using the arrangement made up
with the pneumatic cylinder-25- at each side of the machine,horizontally supported
and having its cylinder shaft perpendicular to the bag production travelling sense,
by the support-26- fitted to the movable arm-27-sliding over the fixed guides towards
the machine frame. The stem-28- of the cylinder takes up a rack length-29- and a
threaded length -30- at its end which allows to adjust using one or two nuts,the piston
forward travel relative to an abutment member-31-.In this way, the rotation of the
guiding roller-32- associated with the rack remains determined and thereby a rotation
of the wheel -33- associated to the roller train -18- and -19- which is causing the
ribbon progress according to the different figures 1 to 8.
[0022] The examination of the mentioned figures allows to know how is shaped the flowing
circuit of bands of thermoweldable material,according to the side shape of the finished
bags,each one shown in a side view and in a profiled view near to the illustration
of the machine and the ribbon circuit. Its use is also perceived in certain types
of bags, provided with supplemental or additional paper,plastic bags and other material
bags, inside or outside the bags,said bands if required, are obtained by drums-34-
and-35- takeoff,according to figures 3 to 7, the bands being duly guided by roller
sets and driven to the central area where they are running inwardly or outwardly
as required on the netting tubular body which is shaping the bag. These bands are
concurrently cut and welded with the bands of thermoweldable material making up the
labelling and reinforcing areas of the bag's heads and bottoms, the same operations
being performed as in the case of those for external bands.
[0023] The examination of the figures 1 to 8 allows to see how the side bands of thermoweldable
material derived from the drums-1- and -2- are made,as might be required,to travel
different runnings in accordance with the lengths wanted to be set up at the bag external
face. When the existence of continuous areas of external band are required at the
external portion of one or another side of the bags,according to figures 1,2 and 3,the
bands of thermoweldable material are not running on between the guiding sheets-13-and
-17-, but instead through the notches-36-and -37- transversally made in the plates-38-
and -39- according to figures 11 and 12. The latest of these plates is provided with
some expansions-40- determining a central rectilinear area-41- which is being adapted
to the lower portion of the netting tubular body-7- aiding in this way to the collection
of netting at the bag producing phase.
[0024] The bags according to figure 1 are thus provided with two rectangularly shaped side
laminar parts-42-fully wrapping the netting bag and its contents, the bags according
to figure 2 have one of these laminar parts only in one of its external faces and
the bags related to figure 3 have a laminar part of the cited type and additionally
an internal band or laminar part provided by the drum -34- as has been previously
explained.
[0025] The bags according to figure 4 are externally provided with two bands-44- and-45-
supplied by the drums-34- and -35- and like as in the remainder of the cases, some
rectangularly shaped reinforcing areas-46- and -47-forming up bag head and bottom.
[0026] The latest bag coming out from the performance of the active head -9-, is provided
in all cases with two or more continuous or discontinuous welding lines-48-and-49-
defined by the welding bands of that body and punch ing die-50- and -51- making up
and shaping the holes for the passage of the fingers,the fixation of the bag coming
out from the performance of punching dies of the body -9- and the top -52- and lower-53-
cutting lines coming also from the cutting members associated to that body is thus
made much easier. At the lower portion of the bags shown in the figures 1,2 and 3,
the welding line -54- puts together the external and side bands-42- with the netting
of container tubular body and the edge-55- is the outcome of the cutting as performed
by the action of said body-9- which in turn is producing the head of the following
bag (in the flowing sense of the netting tubular body-7-) located over it at the space
made during the continuous processing of the bag manufacturing.
[0027] The flap-56- length according to figure 5, can be adjusted by governing the travelling
active length of the rack-29- associated to one of the pneumatic cylinders -25- and
optionally can be fixed over label -57- or else contain optional inscriptions and
graphics.
[0028] In the case of fixing labels, as for instance at the flap-56- an ancillary arrangement
can be used,not illustrated in the drawings, which might aid in the easy and smooth
placing of labels without any wrinkles and based in the operation of a small pneumatic
cylinder as a treading member.
1.- A procedure for the continuous manufacturing of netting bags, an improved machine
for the implementation of said procedure and the netting bags coming out therefrom,
essentially characterized in that the procedure,being of the type using a netting
tubular body which is being cut, and making up closed containers at the ends after
filling, is provided with lateral feeding of bands of thermoweldable material for
the concurrent application to the bag body at the external and/or internal portions,thereby
being determined in this way the optional existence of areas of those thermoweldable
materials running without any interruption in certain cases from the head to the
reinforced bottom of the produced bags, in other cases of restricted areas to the
head and reinforced bottom of the bag and in other cases as a diversion of the head,
the marking of inscriptions and signs at the holding flaps made therefrom and eventually
using also signalling reception labels, the flowing circuit of the bands of thermoweldable
material being performed inside and/or outside of the netting body in accordance with
the configuration of the bands to be made by means of band dragging and shifting arrangements
and band guiding means with facilities for the length adjustment which allow to change
the dimensions of the external flaps obtained.
2.- A procedure for the continuous manufacturing of netting bags and an improved machine
for the implementation of said procedure, according to claim 1, characterized in that
the guiding of bands of thermoweldable materialmaking up the external areas going
to the bags is obtained as required in certain cases with the aid of parallel guides
or a pair of parallel metal sheets placed below the cited guides horizontally arranged
with the edges associated to one of the sides shaped like a curve for the reception
of the flowing bands and the edges associated to the other side also shaped like a
curve to define a controlled outlet of the flowing bands,the band dragging being obtained
by means of a pair of conducting rollers,one of which is showing its surface with
a plura lity of annular projections of a low hardness material,while the other roller
is showing a plurality of annular projections in association with the former ones,
said rollers being interconnected with a series of rectangular openings arranged
at equal distances at the top guiding laminar part and being allowed in this way
the tangency of the two conducting rollers,as exclusively in the areas determined
for shifting bands of thermoweldable material, without any wrinkles and also excluding
foreign matter,the drive of one of the conducting rollers obtained by means of a toothed
wheel associated to a pinion driven by a free returning and advancing alternatively
moved rack mechanism determined by the stem of an adjustable length horizontally shaft
fitted pneumatic cylinder.
3.- A procedure for the continuous manufacturing of netting bags and machine for the
implementation of said procedure,according to claim 1, characterized in that a cutting
arrangement of the bands of thermoweldable material is provided and made up with two
horizontally actuated opposing movable knives,the arrangement being placed after
and downwardly the driving and guiding areas of the bands at their entry into the
machine body according to the required lengths for the side flaps optionally shaped
at the bag faces.
4.- A procedure for the continuous manufacturing of netting bags and machine for the
implementation of said procedure according to claim 1, characterized in that the guiding
of the bands of thermoweldable material is set up in the arrangement of the laminar
parts at all the faces of each shaped bag with a pair of horizontally arranged plates
provided with respective notches for band passage, one of the laminar part at least
being derived to a determinant pair of projections of a frontal rectilinear area aiding
in the performance of each bag.
5.- A netting bag according to claim 1, characterized in that two side laminar parts
of thermoweldable material are provided and they concurrently making up the bag reinforcing
head and the bag reinforcing bottom and optionally according to the bag types, other
bands can be located internal or externally and capable of putting together the bag
reinforced head and bottom, setting up a flap or limiting them to the reinforced bottom
and head.
6.- A netting bag according to claim 1, characterized in that at least one of its
main faces is provided with a flap designed to hold inscriptions, bar codes printed
thereon and if required a signalling label,said flap being derived from one of the
laminar parts forming the bag head and being set up by the cutting and welding together
with the netting tubular body of the side bands of thermoweldable material.