[0001] The present invention relates to a package of material to be dispersed in a liquid
and to the sue of such packages. In particular, the present ivnention relates to packages
for substances e.g. concentrated forms of agrochemicals which are to be added to water
to create a dilute solution or suspension.
[0002] There is always a need to control and limit the contact of hazardous and potentially
hazardous substances with operators and the environment. For example many pesticides
are formulated as granules or powders which are dissolved or dispersed in water prior
to use e.g. by spraying. When packed in conventional open top drums, cartons or bags
there is a risk of contamination to the crop spray operator when tipping the pesticide
into the crop spray mixing tank through an open top manhole, especially in open, often
windy conditions. Therefore, there is a need for packages which allow their contents
to be discharged into a liquid without exposing either the environment or an operator
to the contents.
[0003] The present invention provides a package for contents which are to be added to a
liquid medium, wherein the package comprises a first part which is readily soluble
and/or dispersible in the liquid medium and a further part which is not readily soluble
or non-dispersible in the liquid medium. The package may include the contents which
will generally be in the form of granules or powder. Typically the package is a container
for granules or powders, having an operable base which is closed and sealed by a strip
of water soluble or dispersible paper.
[0004] The container may be a bag or carton made of paper or cardboard and which may be
lined with a thin plastics sheet e.g. of polyethylene. The base may be formed by simply
folding over the bottom and then securing it by means of a strip of water soluble
or dispersible paper which is fixed in place by an adhesive.
[0005] The paper is preferably such that when wetted with water and the container is held
away from any base support, the paper is weakened sufficiently for the weight of the
contents of the container to force open the base within about 10 seconds, preferably
with 7 seconds.
[0006] Thus the container may be lowered into a tank of water through a manhole to wet the
base for 4-5 seconds. The container is then lifted clear of the water surface and
after e.g. 2-3 seconds the base is forced open by the weight of the contents which
are emptied into the tank without generating any dust.
[0007] For ease of use the top of the container is preferably heat sealed and fitted with
a handle. In order to prevent premature wetting e.g. by exposure to rain, the container
is preferably inside a moisture resistant outer container from which it is removed
for use. The outer container can also be used to hold the dripping inside container
after use, for disposal.
[0008] Alternatively the soluble/dispersable part of the package may be protected by a peelable
covering of insoluble and non-dispersable material. In this way the covering can
be peeled off to expose the soluble/dispersable part just prior to use of the package.
[0009] The water soluble or dispersible paper may be composed mainly of carboxymethyl cellulose
or any other material which produces a paper having sufficient dry strength to hold
the bottom of the container closed when full or product, but which rapdily becomes
very week when wetted with water.
[0010] The thickness of the water soluble or dispersible paper can vary depending on the
size of the container and the weight of product therein. The thickness may conveniently
range from 30 microns to 200 microns preferably from 60 to 200 microns for instance.
[0011] The contents of the container may comprise one or more fertilisers and/or pesticides,
such as insecticides and fungicides, in powder or granular form. In addition, one
or more water soluble packets of a different pesticide may be included so as to give
a final solution or dispersion containing pesticides in a predetermined ratio. The
package may also be used for other substances such as dyes or pigments.
[0012] In a preferred type of embodiment the invention provides a package (generally a bag
or carton) having side walls and a base formed by folded over portion(s) of one or
more side walls, which portion(s) are not adhered to each other or to side walls but
are retained so as to provide the base by a water soluble/dispersable patch adhered
to the portion(s) and/or side walls. Thus, dissolution or dispersion of the patch
may convert the bag to a bottomless tube, out of which the contents can drop unimpeded.
[0013] The packages may be substantially rigid or substantially flexible or have both flexible
and rigid portions. The packages may be in the form of bags, sacks, cartons, cups,
drums, or trays. They may be lined or unlined. The soluble/dispersable part of the
package may comprise stitching used to seal for example a bag or a sack, an ahesive
used to seal a lid to a carton cup or drum, or papers or films comprising part of
the package e.g. a side of a carton, top of a cup, drum or tray, or the base of a
bag. Suitable material for soluble/dispersable films include in addition to carboxymethyl
cellulose, polyvinyl alcohol (PVOH) and polyethylene oxide (PEO). These further materials
are thermoplastic and heat sealable. It is convenient to use cast films and/or coated
papers.
[0014] The present invention also provides a method of adding a substance to a liquid medium
which comprises providing the substance in a package of the above type, and immersing
at least that part of the package which is soluble and/or dispersible, in the medium,
thus dissolving or dispersing a part of the package to release the contents therefrom.
[0015] In order that the invention may be more easily understood, some embodiments will
be described with reference to the accompanying drawings in which:
Fig. 1 is a bottom perspective view of a package before closure;
Fig. 2 shows the bottom of the package of Fig. 1 folded over;
Fig. 3 shows a piece of water soluble or dipsersible paper in position; and
Fig. 4 shows an unopened folded bag in plan view.
[0016] Referring to the drawings, Figs. 1-3 show a package 10 with walls 2, 4, 6, 8 having
crease marks indicated by dash-dot lines. The ends of walls 2, 4 are folded along
crease lines 12, 14, 16, 18, 20, 22, and then the ends of walls 6, 8 are folded along
crease lines 24, 26 to give the position shown in Fig. 2. The folded ends are then
held in place by fixing a piece of water soluble or water dispersible paper 28, as
shown in Fig. 3.
[0017] After the package is filled, e.g. with herbicide, the top is sealed and it is then
ready for use. In use the bottom of the package is inserted into a tank of water in
which the herbicide is to be dissolved or dispersed for spraying. The package is then
raised so that the wet base is clear from the water. The paper rapidly loses its strength
and the weight of the contents of the package forces the bottom open and allows the
contents to fall into the water.
[0018] The bag 100 shown in Figure 4 is self-opening satchel-shaped bag, shown folded flat.
In use, it may be unfolded to form a cuboidal bag with an open top 112. The rectangular
base 114 of the bag 100 is conventionally formed from flaps 116, 118, 120 and 122
folded as in the form of an envelope. However, in contrast to a conventional bag,
the flaps 116, 118, 120 and 122 are not sealed to each other. Instead a rectangular
piece of material 124 is laid over the flap arrangement and sealed thereto to effect
closure of the base 114 of the bag 110. The rectangular piece of material 124 is made
from either a water soluble film or a water dispersable paper. The material 124 is
applied to the base 114 of the bag 110 using a water based paste.
[0019] Bags such as these are filled and closed at the top according to conventional practices.
After closure the filled bags may be placed on a tray, placed in a carton and stored
and distributed in the conventional manner.
[0020] To use the bag 100 operator (or possibly a machine) will grasp the bag 100 near the
end 112 which has been closed. The base 114 will then be dipped into the aqueous liquid
and then withdrawn from the liquid and suspended with the bag's base 114 a few centimetres
above the liquid's surface. The water soluble/water dispersable material 124 then
dissolves or disperses so that the contents of the bag are released into the liquid.
As the contents of the bag 110 pass through the aqueous liquid they are dispersed,
particularly if the aqueous liquid is agitated by stirring paddles or continuous flow.
The empty bag may then be disposed of as appropriate.
1. A package for contents which are to be added to a liquid medium wherein the package
comprises a first part which is readily soluble and/or dispersible in the liquid medium
and a further part which is not readily soluble and/or dispersible in the liquid medium.
2. A package as claimed in claim 1 in which the soluble/dispersible part comprises
stitching, anhesive, paper or other film.
3. A package as claimed in claim 2 in which the paper or other film comprises carboxymethyl
cellulose, polyvinyl alcohol or polyethylene oxide.
4. A package as claimed in claim 1 which is a container for granules or powders, having
an openable base which is closed and sealed by a strip of water soluble or dispersible
paper.
5. A package as claimed in claim 4 in which the paper is such that when wetted with
water and held away from any base support the paper is weakened sufficiently for the
weight of the contents of the container to force open the base within about 10 seconds.
6. A package as claimed in claim 5 in which the paper is weakened sufficiently for
the weight of the contents of the container to force open the base within about 7
seconds.
7. A package as claimed in any of claims 4 to 6 in which the water soluble or water
dispersible paper is composed mainly of carboxy methyl cellulose.
8. A package as claimed in any of claims 6 to 7 in which the water soluble or water
dispersible paper has a thickness of from 30 microns to 200 microns.
9. A package as claimed in any preceding claim which contains one or more fertilisers
and/or pesticides.
10. A package as claimed in claim 1 substantially as hereinbefore described with reference
to and as illustrated in the accompanying drawings.