BACKGROUND OF THE INVENTION
[0001] The present invention relates to a hydraulic control system of a floor hinge adapted
for a right swing door, a left swing door and a biparting door.
[0002] A conventional floor hinge of the type described above comprises means for attaining
a delayed action function capable of slowly closing the door from a fully open state
to a certain open angle state, means for closing the door at a normal closing speed,
i.e. first closing speed, from the certain open angle state of the door to an open
angle close to a position where the door is completely closed, and means for closing
the door at a second closing speed lower than the first closing speed. Another conventional
floor hinge is further provided with means for achieving a latching action capable
of speedily closing the door at angles of about 2° to 3° just before the door has
been closed to completely close the same. A further conventional floor hinge is provided
with means for attaining a back check function for prevention of rapid opening of
the door to the door with an open angle between a certain open angle to the fully
open angle so as to prevent the door, a knob of the door or a wall to which the door
is attached from being damaged by an accidental rapid opening of the door by an external
force, for example.
[0003] In order to attain the back check function, there is provided mechanical means for
increasing the door opening force to limit the rapid door opening, and a hydraulic
circuit means for limiting the rapid door opening by utilizing a cushioning function
of the hydraulic pressure. The hydraulic circuit means includes or does not include
a mechanism for minutely adjusting the hydraulic pressure attaining the cushioning
function, for example, as disclosed in the Japanese Utility Model Publication No.
52-15639.
[0004] In the conventional floor hinge of the type including the mechanical back check mechanism,
it is difficult to minutely adjust the back check function.
[0005] On the other hand, in the conventional floor hinge of the type utilizing the hydraulic
circuit means, it may be possible to adjust or control the first and second door closing
speeds, the back check function, the delayed action and the latching action. However,
some floor hinges of this type include no mechanism for minutely adjusting these functions
or actions, or other some floor hinges of this type include mechanisms capable of
minutely adjusting these functions or actions but have complicated structures for
attaining these functions or actions or involve troublesome adjusting workings, involving
much time and cost and, hence, being not practical.
SUMMARY OF THE INVENTION
[0006] An object of the present invention is to substantially eliminate the defects or drawbacks
encountered to the prior art described above and to provide a hydraulic control system
of a floor hinge including a hydraulic circuit means for easily and minutely achieving
various functions such as first and second door speed adjusting functions, back check
function in suitable combination thereof to thereby attain the ideal door opening
and closing action.
[0007] This and other objects can be achieved according to the present invention by providing
a hydraulic control system of a floor hinge provided with a hinge case in which is
formed a cylinder portion in which a piston is linearly displaced by a door opening
action against an urging force of a return spring, the cylinder portion being sectioned
into piston front and rear chambers by the location of the piston, and the door is
then automatically closed by the accumulated returning force of the spring, characterized
in that a first oil passage is disposed on a side wall of the cylinder portion so
as to communicate with the piston front and rear chambers, a first check valve is
disposed in the first oil passage and acts to move a hydraulic oil in the piston rear
chamber into the piston front chamber by a door opening action due to the displacement
of the piston, a second oil passage is disposed on the side wall of the cylinder portion,
a second check valve is disposed in the second oil passage and acts in a manner reverse
to that of the first check valve, a back check adjusting valve is disposed in the
first oil passage so as to adjust quantity of displacement of the hydraulic oil from
the piston rear chamber to the piston front chamber in a door open angle region ranged
from a predetermined door open angle position to a door fully open angle position,
a first speed adjusting valve is disposed in the second oil passage so as to adjust
the quantity of displacement of the hydraulic oil from the piston front chamber to
the piston rear chamber during the movement of the piston from a first door close
angle position to a second door close angle position, and a second speed adjusting
valve is disposed in the second oil passage so as to adjust quantity of displacement
of the hydraulic oil from the piston front chamber to the piston rear chamber during
the displacement of the piston from the second door close angle position to a door
fully close angle position.
[0008] In preferred embodiments according to the present invention, a latching action adjusting
valve is disposed in the first oil passage for allowing the hydraulic oil to move
from the piston front chamber to the piston rear chamber in the door closing region
at a time when the piston displaces from the predetermined door open angle position
just before the door closing position to the door fully closed position and for adjusting
the quantity of the displacement of the hydraulic oil.
[0009] A delayed action adjusting valve is disposed in the second oil passage for adjusting
the quantity of the displacement of the hydraulic oil moved from the piston front
chamber to the piston rear chamber in the door closing region at a time when the piston
displaces from the door fully open angle position to the first door close angle position.
[0010] The latching action adjusting valve and the delayed action adjusting valve may be
incorporated commonly in the hydraulic circuit means in addition to the back check
adjusting valve and the first and second speed adjusting valves.
[0011] According to the hydraulic control system of the floor hinge of the characters described
above, in response to the door opening action, the piston moves linearly towards the
piston front chamber while compressing the return spring and, the door is opened to
a position of a predetermined open angle.
[0012] In a case where the door is opened from the fully closed position (0°) to a predetermined
open angle position (70°, for example), the hydraulic oil filled up in the piston
rear chamber freely moves into the piston front chamber through the first oil passage
and the check valve. At this moment, the check valve in the second oil passage is
closed by the hydraulic oil, so that the hydraulic oil does not move into the second
oil passage.
[0013] Next, in a case where the door is opened to the fully open angle position from the
predetermined open angle position (70°, for example), the hydraulic oil in the piston
rear chamber moves into the piston front chamber through the back check adjusting
valve in the first oil passage and the check valve. At this moment, the quantity of
the displacement of the hydraulic oil can be minutely adjusted by the back check valve
arranged in the first oil passage, whereby an accidental rapid door opening which
may be caused by a strong wind or external force can be restricted.
[0014] In a case where the door is closed from the door fully open angle position to the
predetermined door close angle position (70°, for example) the hydraulic oil in the
piston front chamber moves into the piston rear chamber through the second oil passage
while opening the check valve. At this moment, the quantity of the displaced hydraulic
oil is adjusted by the first and second speed adjusting valves disposed in the second
oil passage. In this operation, in a case where the delayed action adjusting valve
is further disposed in the second oil passage, the hydraulic oil in the piston front
chamber moves into the piston rear chamber through the first and second speed adjusting
valves and the delayed action adjusting valve while opening the check valve. At this
moment, the quantity of the displaced hydraulic oil can be minutely adjusted by the
first and second speed adjusting valves and the delayed action adjusting valve disposed
in the second oil passage. The hydraulic oil in the piston front chamber flows in
the intermediate portion of the first oil passage, but the check valve in the first
oil passage is closed by the hydraulic oil, so that the hydraulic oil does not flow
into the piston rear chamber through the first oil passage.
[0015] Next, in a case where the door is closed in the first door close speed range from
the predetermined close angle position (70°, for example) to an open angle close to
a position where the door is completely closed, the hydraulic oil in the piston front
chamber moves into the piston rear chamber through the first and second speed adjusting
valves at a time when the oil passage in which the first speed adjusting valve of
the second oil passage is disposed is closed at the piston seal surface. At this moment,
the quantity of the displaced hydraulic oil is minutely adjusted by the speed adjusting
valve disposed in one of opened oil passages in two branched oil passages of the second
oil passage in which the first and second speed adjusting valves are disposed. However,
in an ordinal operation, the first speed is preset to be faster than the second speed,
the quantity of the displaced hydraulic oil can be minutely adjusted by the first
speed adjusting valve in the first speed region.
[0016] When the door is closed in the second speed region, the hydraulic oil in the piston
front chamber moves into the piston rear chamber through the second oil passage and
the second speed adjusting valve. At this moment, the quantity of the displaced hydraulic
oil can be minutely adjusted by the second speed adjusting valve.
[0017] In addition, in a case where the latching action adjusting valve is disposed in the
first oil passage, the hydraulic oil in the piston front chamber moves into the piston
rear chamber through the first oil passage and the latching action adjusting valve
by opening a portion of the oil passage at which the latching action adjusting valve
is disposed at the piston seal surface. Accordingly, the door closing speed is made
speed-up just before the door closing, thus surely closing the door.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] For a better understanding of the present invention and to show how the same is carried
out in effect, reference is now made, by way of preferred embodiments, to the accompanying
drawings, in which:
Fig. 1 is a longitudinal section of a first embodiment of a floor hinge according
to the present invention;
Fig. 2 is an elevational section of the floor hinge shown in Fig. 1;
Figs. 3, 4, 5, 6, 7 and 8 are sectional views taken along the lines III-III, IV-IV,
V-V, VI-VI, VII-VII, and VIII-VIII shown in Fig. 1, respectively;
Fig. 9 is a longitudinal section showing a part of a second embodiment of a floor
hinge according to the present invention;
Figs. 10 and 11 are sectional view taken along the lines X-X and XI-XI shown in Fig.
9;
Fig. 12 is a longitudinal section showing a part of the third embodiment of a floor
hinge according to the present invention;
Fig. 15 is a cross section of a part of the fourth embodiment of a floor hinge according
to the present invention;
Figs. 16 and 17 are sectional views taken along the lines XVI-XVI and XVII-XVII shown
in Fig. 15; and
Fig. 18 is a view representing the relationship between the door opening angles and
the respective functions of the hydraulic adjusting system of the floor hinge in the
door opening and closing region.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0019] Figs. 1 to 8 represent a first embodiment of a floor hinge according to the present
invention provided with a first and a second speed mechanisms for controlling door
closing speed and a back check mechanism for opening a door slowly.
[0020] Figs. 1 and 2 show longitudinal section and elevational section of the whole structure
of the floor hinge, in which the floor hinge is provided with a hinge case 8 as a
hinge body having a cylinder portion 9 formed at the righthand end as viewed.
[0021] The cylinder portion 9 of the hinge case 8 has one open end which is closed by a
plug 12 and the other end which is liquid- tightly closed but provided with an opening
8a at the upper portion of the closed end which is liquid tightly closed by a lid
29. In such a structure, the interior of the cylinder portion 9 is divided into a
piston rear chamber A located leftside a piston 7 and a piston front chamber B located
rightside the piston 7.
[0022] In the piston rear chamber A, a main shaft 1 is supported by a bottom of the hinge
case 8 and the lid 29 through bearings 31 and 31 to be rotatable with one end of the
shaft 1 extending outwardly. A cam 32 of approximately a heart shape is secured to
the main shaft 1. In addition, in the piston rear chamber A, a pair of sliding plates
3 and 3 are arranged with the cam 32 vertically sandwiched therebetween, and three
rollers 2, 2′ and 2˝ are journaled between the sliding plates 3 and 3.
[0023] A connecting rod 5 is connected at one end thereof to one ends of the sliding plates
3 and 3 by means of screws 4 and 4, and the other end of the connecting rod 5 extending
towards the cylinder portion 9 is connected to the piston 7 in the cylinder portion
9 through a piston pin 6.
[0024] A return spring 11 for urging a door 30 in a door closing direction is disposed between
a spring shoe 33 arranged at substantially the longitudinally intermediate portion
of the rear chamber A and the end face of the piston 7.
[0025] Hydraulic oils 10 and 10′ are filled up in the piston rear chamber A and the piston
front chamber B.
[0026] The cylinder portion 9 is provided with a side wall 9a to which a first oil passage
34 and a second oil passage 35 are independently formed so as to communicate with
the rear chamber A and the front chamber B, respectively, as shown in Fig. 1 and Figs.
3 to 8.
[0027] The first oil passage 34 has one end, as shown in Figs. 1 and 4, at which a front
oil passage 17 and an intermediate oil passage 13 are formed with a predetermined
space in the moving direction of the piston 7 in the cylinder portion 9 so as to communicate
with the rear chamber A. The other end of the first oil passage 34 communicates with
the front chamber B through an oil passage 15.
[0028] As shown in Figs. 4 and 8, on the side of the front oil passage 17 of the first oil
passage 34 is located a back check adjusting valve 18 so as to minutely adjust an
oil passing amount. A check valve 14 is arranged between the intermediate oil passage
13 and the oil passage 15 in the first oil passage 34 as shown in Fig.s 1 and 4. As
shown in Fig. 4, the check valve 14 is composed of a valve seat 14a formed in the
first oil passage 34 and a ball member 14b and a screw-type lid 14d is screw-engaged
with an opening 34a of the first oil passage 34 in a liquid-tight manner so as to
prevent the ball member 14b from being removed.
[0029] The check valve 14 acts so that the hydraulic oil 10 in the rear chamber A freely
flows into the front chamber B through the first oil passage 34 when the door is opened
and the hydraulic oil 10′ in the front chamber B does not flow into the rear chamber
A when the door is closed.
[0030] On the other hand, as shown in Figs. 1 and 3, the second oil passage 35 has one end
communicating with the piston rear chamber A through an oil passage 25 and the other
end communicating with the piston front chamber B through a front oil passage 19 and
a rear oil passage 20 formed with a predetermined space in the moving direction of
the piston 7.
[0031] As shown in Fig. 3, on the side of the front oil passage 25 of the rear chamber A
of the second oil passage 35 is located a check valve 23, which acts so that hydraulic
oil 10′ in the front chamber B freely flows into the rear chamber A through the second
oil passage 35 when the door is closed and the hydraulic oil 10 in the rear chamber
A does not flow into the front chamber B when the door is opened. The check valve
23 is composed of a valve seat 23a and a ball member 23b.
[0032] A first speed adjusting valve 21 and a second speed adjusting valve 22 are disposed
close to the front and rear oil passages 19 and 20 on the side of the front chamber
B of the second oil passage 35, as shown in Figs. 3, 5 and 6, so as to minutely adjust
the oil passing amount.
Second Embodiment
[0033] Figs. 9 to 11 represent a part of the floor hinge according to a second embodiment
of the present invention which is provided with mechanisms for attaining the latching
action function for increase the door closing speed just before the door is completely
closed in addition to the first and second speed functions and the back check function.
[0034] Referring to Figs. 9 to 11, the first oil passage 34 has one end to which a front
oil passage 17, an intermediate oil passage 13, and a rear oil passage 28 are formed
with predetermined spaces in the moving direction of the piston 7 so as to communicate
with the piston rear chamber A. A back check adjusting valve 18 and a latching action
adjusting valve 27 are disposed on the side of the front oil passage 17 and on the
side of the rear oil passage 28, respectively, so that the oil passing amount can
be adjusted. In this arrangement, a check valve 14 is further located between the
intermediate oil passage 13 and the rear oil passage 28 in the first oil passage 34.
The check valve 14 of the second embodiment acts in substantially the same manner
as that described with reference to the first embodiment, but in the second embodiment,
a press pin 14c is incorporated in the first oil passage 34 so as to hold a ball member
14b of the check valve 14 at a predetermined portion in a floating manner so as not
to disturb the smooth flow of the hydraulic oil 10.
[0035] The other construction of the floor hinge of the second embodiment is substantially
the same as that of the first embodiment, so that the detail thereof is now omitted
herein.
Third Embodiment
[0036] Figs. 12 and 13 represent a part of the floor hinge according to a third embodiment
of the present invention which is provided with mechanisms for attaining the delayed
action function for decreasing the door closing speed in addition to the first and
second speed functions and the backcheck function.
[0037] Referring to Figs. 12 and 13, a front oil passage 25 and a rear oil passage 26 are
formed on the side of the rear chamber A of the second oil passage 35 in place of
the rear oil passage 28 of the second embodiment. In addition, a delayed action adjusting
valve 24 is further located on the side of the front oil passage 25, as shown in Fig.
13, so as to minutely adjust the oil passing amount.
[0038] The other construction of the floor hinge of the third embodiment is substantially
the same as that of the first embodiment, so that the detail thereof is now omitted
herein.
Fourth Embodiment
[0039] Figs. 15 to 17 represent a part of the floor hinge according to a fourth embodiment
of the present invention which is provided with mechanisms for attaining the delayed
action function and the latching action function as well as the first and second speed
functions and the back check function.
[0040] Referring to Figs. 15 and 17, a front oil passage 17, an intermediate oil passage
13, and a rear oil passage 28 are respectively formed on the side of the front chamber
A of the piston 7 in the first oil passage 34. A back check adjusting valve 18 is
located on the side of the front oil passage 17 and a ratching action adjusting valve
27 is further located on the side of the rear oil passage 28, respectively.
[0041] On the side of the rear chamber A in the second oil passage 35 are respectively formed
front and rear oil passage 25 and 26, and on the side of the front oil passage 25
are arranged a check valve 23 and a delayed action adjusting valve 24. The check valve
23 acts in substantially the same manner as that described with reference to the first
embodiment.
[0042] The other construction of the floor hinge of the fourth embodiment is substantially
the same as that of the first embodiment, so that the detail thereof is now omitted
herein.
[0043] The embodiments of the floor hinges of the constructions described above according
to the present invention will operate in the manner described hereunder.
[0044] Figs. 1 and 2 show the closed state of the door 30, and the lower end of the door
30 is fixed to the main shaft 1 of the floor hinge through an arm member and the like,
not shown. As illustrated, the piston 7 is held in a position where the piston 7 is
moved on the side of the front chamber B by the return spring 11, and the rollers
2 and 2′ contact to minimum diameter portions of the cam 32.
[0045] Now supposing that the door 30 is opened counterclockwisely as shown in Fig. 18,
the main shaft 1 of the floor hinge is rotated in the counterclockwisely as viewed
in Fig. 1 together with the cam 32, so that the sliding plates 3 are moved leftwardly
as viewed through the rollers 2 and 2′ abutting against the cam 32. Accordingly, the
piston 7 moves linearly towards the side of the rear chamber A while compressing the
return spring 11 through the connection rod 5, whereby the piston returning force,
i.e. door closing force, is accumulated in the return spring 11.
[0046] Referring to Fig. 18, it is supposed that the opened angle of the door is to be 120°
in which the door opening and closing angle ranged from 70° to 120° is referred to
as back check region (BC region), the angle ranged from 120° to 70° is referred to
as delayed action region (DA region), the angle ranged from 70° to 20° is referred
to as first speed region, the angle ranged from 20° to 0° is referred to as second
speed region and the angle ranged from 5° to 0° is referred to as latching action
region (LA region).
[0047] In this supposition, when the door 30 shown in Fig. 18 is opened counterclockwisely
by angles from 0° to 70° with a hang base 0 being the center of the rotation of the
door 30, the hydraulic oil 10 in the rear chamber A shown in Fig. 1 or 2 freely flows
into the front chamber B through, as shown in Figs. 1, 4 and 7, the intermediate oil
passage 13, the first oil passage 34, the check valve 14 and the oil passage 15.
[0048] When the door 30 is opened with the angle of the BC region in Fig. 18, the intermediate
oil passage 13 is closed with a piston seal surface 16, so that the hydraulic oil
10 in the rear chamber A moves into the front chamber B through the front oil passage
17 of the first oil passage 34, the check valve 14 and the oil passage 15. At this
moment, the door 30 is subjected to the back check function because of the location
of the back check adjusting valve 18 on the side of the front oil passage 17 of the
first oil passage 34.
[0049] The quantity of the displaced hydraulic oil 10 at this moment is minutely adjusted
by the back check adjusting valve 18, so that the rapid opening of the door due to
strong wind or strong external force, for example, can be restricted.
[0050] When the door 30 is closed from the fully opened condition, the check valve 14 in
the first oil passage 34 is closed by means of the hydraulic oil 10′ in the front
chamber B and, hence, the hydraulic oil 10′ in the front chamber B passes the second
oil passage 35 without passing the first oil passage 34. Namely, the hydraulic oil
10′ in the front chamber B flows into the rear chamber A through the front oil passage
19, the rear oil passage 20 in the second oil passage 35, the check valve 23, and
the front oil passage 25. At this moment, the quantity of the displaced hydraulic
oil 10′ can be minutely adjusted by the first speed adjusting valve 21 and the second
speed adjusting valve 22 disposed in the second oil passage 35. That is, when the
door is closed, the door is closed at a first speed in the region from 70° to 20°
by controlling the first and second speed adjusting valves 21, 22 and then closed
at a second speed in the region from 20° to 5° by controlling the second speed adjusting
valve 22.
[0051] In a case where the floor hinge is provided with the latching function as described
with reference to the second embodiment shown in Figs. 9 to 11, the hydraulic oil
10′ in the front chamber B flows into the rear chamber A through the oil passage 15,
latching action adjusting valve 27 and the rear oil passage 28 in the first oil passage
34 in addition to the second oil passage 35 when the door is closed to its complete
close position. Accordingly, when the door 30 is closed with door closing angles ranged
in the LA region in Fig. 18, the rear oil passage 28 is opened from the seal surface
16a of the piston 7 and the door closing speed is increased and, hence, the door 30
can be surely closed.
[0052] In a case where the floor hinge is provided with the delayed action function as described
with reference to the third embodiment shown in Figs. 12 to 14, when the door 30 is
closed from the door fully opened state with door closing angles ranged in the DA
region, the hydraulic oil 10′ in the front chamber B flows into the rear chamber A
through the front oil passage 19, the rear oil passage 20, the first speed adjusting
valve 21, the second speed adjusting valve 22, the check valve 23, the delayed action
adjusting valve 24, and the front oil passage 25, all disposed in the second oil passage
35, as shown in Figs. 12 and 13.
[0053] At this moment, in the DA region, the quantity of the displaced hydraulic oil 10′
can be minutely adjusted by the first speed adjusting valve 21, the second speed adjustirig
valve 22 and the delayed action adjusting valve 24. In this operation, however, in
a case where the opening degree of the delayed action adjusting valve 24 is wider
than those of the first and second speed adjusting valves 21 and 22, i.e. where the
delayed action function is not attained, the quantity of the hydraulic oil 10′ can
be minutely adjusted by the first speed adjusting valve 21. The door opening angle
region which can be adjusted by the first speed adjusting valve 21 is from 120° to
20° shown in Fig. 18. When the door is closed to a position of 70°, the front oil
passage 26 is opened with the delayed action adjusting valve 24 being in a non operational
condition.
[0054] With reference to the fourth embodiment of the floor hinge shown in Figs. 15 to 17,
the operation will be carried out in a manner totally combined by those described
above with reference to the first, second, and third embodiments and, accordingly,
the detail of the operation of the fourth embodiment is omitted herein.
[0055] According to the respective embodiments of the present invention, the ideal door
opening and closing action can be achieved in suitable combination of the respective
functions of the hydraulic circuit means of the hydraulic control system of the floor
hinge.