BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a thermal transfer recording apparatus and a facsimile
apparatus, capable of recording an image on a recording medium by transferring ink
supported by an ink sheet onto said recording medium.
[0002] Said thermal transfer recording apparatus is applicable not only to said facsimile
apparatus but also to an electronic typewriter, a copying apparatus, a printer or
the like.
Related Background Art
[0003] In general the thermal transfer printer utilizes an ink sheet composed of heat-fusible
(or heat-sublimable) ink coated on a substrate film, and records an image by selectively
heating said ink sheet with a thermal head corresponding to the image signal and transferring
thus fused (or subliming) ink onto a recording sheet. Since said ink sheet is generally
so-called one-time sheet of which ink is completely transferred to the recording sheet
in one image recording, it is necessary, after recording of a character or a line,
to advance the ink sheet corresponding to the length of recording thereby securely
bringing an unused portion of the ink sheet to the next recording position. This operation
increase the amount of consumption of the ink sheet, so that the running cost of such
thermal transfer printer tends to be higher than that of the ordinary thermal printer
utilizing the thermosensitive paper.
[0004] For resolving such drawbacks, there is already proposed a thermal transfer printer
in which the recording sheet and the ink sheet are advanced with a mutual speed difference,
as disclosed in the Japanese Laid-open Patent Applications Nos. 57-83471 and 58-201686,
and in the Japanese Patent Publication No. 62-58917. Also as disclosed in the above-mentioned
patents, there is already known so-called multi-print ink sheet capable of plural
image recording operations (n times) at a same position. Such ink sheet allows, in
a continuous recording of a length L, to maintain the length of said ink sheet transported
during or after said image recording smaller than said length L (L/n: n > 1). Thus
the efficiency of use of the ink sheet can be improved to n times in comparison with
the conventional ink sheet, whereby a decrease in the running cost of thermal transfer
printer can be expected. Such recording is hereinafter called multi-printing method.
[0005] In such multi-printing with such multi-printing ink sheet, the ink of the ink layer
thereof is heated n times, and the ink transfer onto the recording sheet is conducted
by generating a shearing force, at each heating, between the fused (or subliming)
ink and the unfused ink of the ink layer. Consequently, if the temperature of the
ink is lowered due to a prolonged interval from a line recording to the recording
of a next line, the shearing force between the fused (or subliming) ink and unfused
(or unsubliming) ink increases, thus rendering the separation of the ink sheet and
the recording sheet more difficult. Such difficulty becomes more evident when the
black information is present in a larger amount in the recording data of a line, and
occurs more frequently in an apparatus in which the interval from the recording of
a line to the start of recording of a next line is not constant but tends to become
long, such as the facsimile apparatus.
[0006] For resolving such difficulty, it is proposed, after the recording operation, to
repeat the recording of same data while the recording medium is stopped, and to heat
the recording means in the interval before the next recording operation when the recording
operation is not conducted over a predetermined period. However if the information
of the original is large and is transmitted in plural divided blocks, such as the
reception in the error correction mode (re-sending of a block containing error) in
the facsimile, the interval between a recording operation and a next recording operation
becomes considerably long. In such case, the above-explained measures are unable
to provide satisfactory image quality. Also the difficulty in the separation of the
ink sheet and the recording medium leads to so-called "adhesion" problem.
SUMMARY OF THE INVENTION
[0007] An object of the present invention is to provide a thermal transfer recording apparatus
capable of providing a clear recorded image.
[0008] Another object of the present invention is to provide a thermal transfer recording
apparatus and a facsimile apparatus capable of satisfactorily transporting the recording
medium.
[0009] Still another object of the present invention is to provide a thermal transfer recording
apparatus and a facsimile apparatus capable of satisfactorily transporting the ink
sheet.
[0010] Still another object of the present invention is to provide a thermal transfer recording
apparatus and a facsimile apparatus, capable of controlling the energy supplied to
recording means according to the interval of recordings, by effecting heat generation
of the recording means in the interval before a next recording operation if the recording
operation is interrupted at least for a predetermined period A after a recording operation,
and by increasing the energy applied to the recording means in case said interval
exceeds a predetermined period B (B > A), thereby improving the quality of the recorded
image and facilitating the separation of the recording medium and the ink sheet.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig. 1 is a block diagram showing electrical connections between a control unit and
a recording unit of an embodiment;
Fig. 2 is a block diagram of the facsimile apparatus of said embodiment;
Fig. 3A is a lateral cross-sectional view showing the structure of the facsimile apparatus
of said embodiment;
Fig. 3B is an external perspective view of said facsimile apparatus;
Fig. 4 is a perspective view of a transport system for the ink sheet and the recording
sheet;
Fig. 5 is a flow chart of the recording sequence in the facsimile apparatus of said
embodiment;
Fig. 6 is a timing chart showing the timing of energization of recording in said embodiment;
Fig. 7 is a chart showing the relation between the pulse duration and the temperature
in another embodiment of the present invention;
Fig. 8 is a flow chart of the recording sequence in a facsimile apparatus of said
another embodiment of the present invention;
Fig. 9 is a timing chart showing the timing of energization of recording in said another
embodiment of the present invention;
Fig. 10 is a cross-sectional view showing the principle of recording in said embodiment;
and
Fig. 11 is a cross-sectional view of a multi-printing ink sheet employed in said embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] The thermal transfer recording apparatus of the present invention to be explained
in the following measures the interval, after an image recording with recording means,
to a next image recording, and, upon measuring a predetermined interval, executes
heat generation by said recording means again with same data immediately before the
next image recording, and, upon measuring a time exceeding said interval, regulates
the energy for driving the recording means in the next recording operation according
to the measured time.
[0013] The present invention will now be clarified in detail by preferred embodiments thereof
shown in the attached drawings.
[Description of facsimile apparatus (Figs. 1 - 4)]
[0014] Figs. 1 to 4 illustrate a thermal transfer printer embodying the present invention,
applied to a facsimile apparatus, wherein Fig. 1 is a block diagram showing electrical
connections between a control unit 101 and a recording unit 102 of said facsimile
apparatus; Fig. 2 is a schematic block diagram of said facsimile apparatus; Fig. 3A
is a lateral cross-sectional view thereof; Fig. 3B is an external perspective view
thereof; and Fig. 4 is a perspective view of a transport system for the recording
sheet and the ink sheet.
[0015] At first reference is made to Fig. 2 for explaining the schematic structure of the
facsimile apparatus.
[0016] A reading unit 100 photoelectrically reads the original image and sends the obtained
digital image signal to a control unit 101 of the same apparatus (in case of copy
mode) or another apparatus (in case of facsimile mode), and is equipped with an original
transporting motor, a CCD image sensor etc. The control unit 101 is constructed in
the following manner. A line memory 110, for storing image data of a line, stores
the image data of a line from the reading unit 100 in case of original image transmission
(in facsimile mode) or copying (in copy mode), or the received and decoded image data
of a line in case of image data reception. The image formation is conducted by the
transfer of the stored data to a recording unit 102. An encoding/decoding unit 111
encodes the image information to be transmitted for example by MH encoding, and decodes
the received image codes into image data. A buffer memory 112 is used for storing
the encoded image data which are to be transmitted or are received. These components
of the control unit 101 are controlled by a CPU 113 composed for example of a microprocessor.
In addition to said CPU 113, the control unit 101 is provided with a ROM 114 storing
control program of the CPU 113 and various data, and a RAM 115 for temporarily storing
various data as a work area for the CPU 113.
[0017] A recording unit 102 is provided with a thermal line head, having plural heat-generating
elements 132 over the width of recording, and effects image recording on a recording
sheet by thermal transfer recording method. The structure of said unit will be explained
in more detail later with reference to Fig. 3. An operation unit 103 is provided with
various function keys such as a transmission start key, and input keys for telephone
numbers. A switch 103a, used for indicating the kind of the ink sheet 14 to be employed,
indicates a multi-print ink sheet or an ordinary one-time ink sheet respectively when
it is on or off. A display unit 104, usually positioned next to the operation unit,
indicates the state of various functions and the state of the apparatus. A power source
unit 105 supplies the entire apparatus with electric power. There are further provided
a modem (modulator-demodulator) for AC-DC conversion of the transmission or reception
signal, a network control unit (NCU) 107 for communication control for an outside
line, and a telephone set 108 with a telephone dial.
[0018] In the following there will be explained the structure of the recording unit 102
with reference to Fig. 3, wherein same components as those in Fig. 2 are represented
by same numbers.
[0019] A rolled sheet 10, composed of plain recording paper 11 wound on a core 10a, is rotatably
housed in the apparatus so as to feed the recording sheet 11 to a thermal head unit
13 by the rotation of a platen roller 12 in the direction of arrow. A rolled sheet
loading unit 10b detachably houses the rolled sheet 10. The platen roller 12 advances
the recording sheet 11 in a direction b, and presses an ink sheet 14 and the recording
sheet 11 to the heat-generating elements 132 of the thermal head 13. After the image
recording by the heat generated by the thermal head 13, the recording sheet 11 is
advanced toward discharge rollers 16a, 16b by further rotation of the platen roller
12. Upon completion of image recording of a page, the recording sheet is cut into
a page by the engagement of cutter members 15a, 15b and is discharged.
[0020] An ink sheet feed roll 17 with wound ink sheet 14 and an ink sheet takeup roll 18
are driven by an ink sheet motor to be explained later, for advancing the ink sheet
14 in a direction a. Said ink sheet feed roll 17 and ink sheet takeup roll 18 are
detachably loaded in an ink sheet loading unit 70 of the apparatus. There are further
provided a sensor 19 for detecting the remaining amount and the transport speed of
the ink sheet 14; an ink sheet sensor 20 for detecting the presence or absence of
the ink sheet 14; a spring 21 for pressing the thermal head 13 to the platen roller
12 across the recording sheet 11 and the ink sheet 14; and a recording sheet sensor
22 for detecting the presence or absence of the recording sheet.
[0021] In the following there will be explained the structure of the reading unit 100.
[0022] A light source 30 illuminates an original image 32. The light reflected by said original
image 32 is guided, through an optical system (mirrors 50, 51 and a lens 52), to the
CCD sensor 31 and converted into an electrical signal. The original 32 is transported
at a speed corresponding to the reading speed for said original, by means of transport
rollers 53, 54, 55, 56 driven by an unrepresented original transporting motor. An
original stacker 57 can support plural originals. Said originals are guided by a slider
57a, then separated one by one, by the cooperation of a transport roller 54 and a
separating member 58, subjected to image reading in the reading unit 100 and discharged
to a tray 77.
[0023] There are also provided a control circuit board 41 constituting the principal part
of the control unit 101 and sending control signals to the various units of the apparatus;
a modem circuit board 106; and an NCU circuit board 107.
[0024] Fig. 4 shows the details of a transport mechanism for the ink sheet 14 and the recording
sheet 11.
[0025] A recording sheet transport motor 24 rotates the platen roller 12, thereby advancing
the recording sheet in a direction b which is opposite to the direction a. An ink
sheet transport motor 25 advances the ink sheet 14 in said direction a by a capstan
roller 71 and a pinch roller 72. There are also provided gears 26, 27 for transmitting
the rotation of the rocording sheet transport motor 24 to the platen roller 12; gears
73, 74 for transmitting the rotation of the ink sheet transport motor 25 to the capstan
roller 71; and a slip clutch unit 75.
[0026] The ink sheet 14 transported by the capstan roller 71 can be securely taken up on
the roll 18, by selecting the ratio of the gears 74 and 75 in such a manner that the
length of the ink sheet 14 taken up on the roll 18 by the rotation of the gear 75a
is longer than that of the ink sheet transported by the capstan roller 71. The difference
between the amount of ink sheet 14 taken up by the roll 18 and that advanced by the
capstan roller 71 is absorbed by the slip clutch unit 75, and the variation in the
transport speed of the ink sheet 14, resulting from the change in the diameter of
the roll 18, can be prevented.
[0027] Fig. 1 shows electrical connections between the control unit 101 and the recording
unit 102 in the facsimile apparatus of the present embodiment, wherein same components
as those in other drawings are represented by same numbers.
[0028] The thermal head 13 is composed of a line head, and is provided with a shift register
130 for storing serial recording data of a line and shift clock signals 43 supplied
from the control unit 101, a latch circuit 131 for latching the data of the shift
register 130 by a latch signal 44, and heat-generating elements 132 composed of plural
heat-generating resistors of a line. Said heat-generating resistors 132 are driven
in divided manner in m blocks 132-1 - 132-m. A temperature sensor 133 is mounted on
the thermal head 13 for detecting the temperature thereof. The output signal 42 of
said temperature sensor 133 is A/D converted in the control unit 101 and supplied
to said CPU 113, which in response detects the temperature of the thermal head 13
and accordingly regulates the energy supplied to the thermal head 13 depending on
the characteristics of the ink sheet 14, for example by varying the pulse duration
of a strobe signal 47 or by varying the drive voltage for the thermal head 13. Programmable
timers 116, 117 are set at times by the CPU 113, effect time measurement by instructions
therefrom, and sends an interruption signal or a time-out signal to the CPU 113 at
instructed times.
[0029] The kind of the ink sheet 14 may be identified by a manual operation of the switch
103a of the aforementioned operation unit 103, or automatically by a mark printed
on the ink sheet 14 or a mark, a notch or a projection provided on the cartridge of
said ink sheet.
[0030] A driving circuit 46 receives a drive signal for the thermal head 13 from the control
unit 101, and generates a strobe signal 47 for driving each block of the thermal head
13. Said driving circuit 46 is capable, in response to a command of the control unit
101, of varying the energy supplied to the thermal head 13 by varying the voltage
to a power supply line 45 for current supply to the heat-generating elements 132 of
the thermal head 13. A driving circuit 36, for driving cutter members 15, contains
a cutter driving motor etc. A sheet discharge motor 39 drives the discharge rollers
16. Driving circuits 35, 48, 49 respectively drive the discharge motor 39, the recording
sheet motor 24 and the ink sheet motor 25. Said motors are composed of stepping motors
in the present embodiment, but they may also be composed of DC motors.
[Recording operation (Figs. 1 - 6)]
[0031] Fig. 5 is a flow chart of a page recording sequence in the facsimile apparatus of
the present embodiment, and a corresponding program is stored in the ROM 114 of the
control unit 101.
[0032] Said sequence is started when the image data of a line to be recorded are stored
in the line memory 110 whereby the recording operation is enabled. It is assumed that
the control unit 101 identifies the loading of a multi-print ink sheet 14 for example
by the switch 103a.
[0033] At first a step S1 serially transfers the recording data of a line to the shift register
130. Upon completion of said data transfer, a step S2 generates the latch signal 44
to store the recording data of a line in the latch circuit 131. Then a step S3 activates
the ink sheet motor 25 thereby transporting the ink sheet 14 by an amount of 1/n lines.
A step S4 then transports the recording sheet 11 by an amount corresponding to a line.
In the facsimile apparatus of the present embodiment, said length of a line is selected
at ca. 1/15.4 mm, and the amounts of transportation of the recording sheet 11 and
the ink sheet 14 are determined by varying the numbers of energizing pulses respectively
for the recording sheet motor 24 and the ink sheet motor 25.
[0034] A next step S5 executes image recording by energizing each block of the heat-generating
elements 132, and a step S6 discriminates whether all the m blocks have been energized.
If not, the sequence proceeds to a step S7 for transferring the recording data of
a next line to the shift register 130 of the thermal head 13, and then returns to
the step S5.
[0035] If the step S6 identifies the completion of energization of all the m blocks, indicating
the completion of recording of a line, a step S8 sets the timer 116 at a predetermined
time t₁ (for example 20 ms), and the timer 117 at another predetermined time t₂ (for
example 25 ms; t₂ > t₁), and initiates the time measurement by said timers 116, 117.
Then a step S9 discriminates whether the image recording of a page has been completed.
If not, a step S10 discriminates whether all the image data of a next line have been
transferred to the shift register 130 of the thermal head 13. If not, the step S10
awaits the transfer of all the data of the next line to the thermal head 13. On the
other hand, if the step S9 identifies the completion of image recording of a page,
the sequence proceeds to a step S15 for effecting the cutting and discharge of the
recording sheet 11, thereby terminating the image recording sequence.
[0036] Upon completion of the transfer of the image data of a line to be recorded next to
the thermal head 13, the sequence proceeds to a step S11 for discriminating whether
the timer 117 has expired, namely whether 25 ms has elapsed. If not, the sequence
proceeds to a step S13 for discriminating whether the timer 116 has expired, namely
whether 20 ms has elaspsed. If not (namely if 20 ms has not elapsed after the recording
of the preceding line), the sequence returns to the step S2 for repeating the recording
sequence explained above.
[0037] If the step S13 identifies that the timer 116 has expired (elapsed time between 20
and 25 ms), the sequence proceeds to a step S14 for energizing the thermal head 13
for a period Δt₂ and then returns to the step S2. On the other hand, if the step S11
identifies that the timer 117 has expired (elapsed time at least equal to 25 ms),
the sequence proceeds to a step S12 for energizing the thermal head 13 for a period
Δt₁ and then returns to the step S2. Said periods Δt₁ and Δt₂ satisfy a relation Δt₁
> Δt₂. In the present embodiment, Δt₁ and Δt₂ are respectively selected, for example,
at 0.1 ms and 0.05 ms. Consequently the energy supplied to the thermal head 13 in
the step S12 is larger than that in the step S14.
[0038] As explained in the foregoing, in the present embodiment, the thermal head 13 is
given a larger energy, if the period from the completion of the preceding recording
operation to the start of next recording operation is longer, whereby the cooled thermal
head 13 is sufficiently heated and the adhesion of the ink sheet 14 and the recording
sheet 11 is reduced.
[0039] Fig. 6 shows an example of timing of energization of the thermal head 13 in the recording
operation in this embodiment. In this example, the heat-generating resistors 132 of
the thermal head 13 are energized in four blocks. Strobe signals 1 - 4 respectively
correspond to said blocks of the heat-generating resistors 132.
[0040] In Fig. 6, 61, 63 and 65 indicate the timings of energization in the actual image
recording, while 60 and 64 indicate the timings of energization of a period Δt₂ conducted
in the step S14 shown in Fig. 5. Also 62 indicates the timing of energization of a
period Δt₁ conducted in the step S12 shown in Fig. 5 A time ΔT₁, indicating the period
from the end of the recording operation 61 to the transfer of the recording data for
the recording operation 63 to the thermal head 13, is longer in this case then the
time t₂ set in the timer 117.
[0041] Also the period ΔT₂, from the end of the recording operation 63 to the transfer of
the recording data for the next recording operation 65 to the thermal head 13, is
longer than the time t₁ set in the timer 116 but shorter than the time t₂ set in the
timer 117. Consequently, the energization 62 of the thermal head 13 after the period
Δt₁ following the image recording 61 is conducted with a pulse duration Δt₁, while
the energization 64 after the period Δt₁ following the image recording 63 is conducted
with a pulse duration Δt₂. The present embodiment employs a control of two levels,
but there may also be employed a control or three or more levels. Also at such preheating
of the recording head, the recording data used for such pre-heating may be those completely
different from the recording data of the new line, such as all black data that activate
all the heat-generating elements of the thermal head.
[Another embodiment]
[0042] In the following there will be explained another embodiment employing plural pre-heatings,
in which the duration of the pulse supplied to the thermal head 13 is varied depending
not only on the interval of recordings but also on the temperature of the thermal
head. In the following, same components as those in the foregoing embodiment will
be represented by same numbers and will not be explained further.
[0043] Fig. 7 shows the relation between the temperature Th of the thermal head 13 and the
duration Δt of the energizing pulse.
[0044] The temperature of the thermal head 13 is detected from the output signal of the
temperature sensor 133. In the present embodiment there are provided two tables T1,
T2 which are respectively selected when the interval of recording is at least equal
to 20 msec or less than 20 msec.
[0045] Data of said tables T1, T2 are so constructed that the duration of the energizing
pulse becomes shorter with the increase of the temperature of the thermal head 13.
For a same head temperature, the table T1 provides a longer pulse duration than in
the table T2. Consequently the energy supplied to the thermal head 13 increases as
the temperature of the thermal head 13 is lower or as the interval of recording is
longer in excess of 20 msec.
[0046] The present embodiment employs two tables as explained above, but there may naturally
be employed three or more tables.
[0047] Fig. 8 is a flow chart of the recording sequence of a page in the facsimile apparatus
of the present embodiment, and a corresponding control program is stored in the ROM
114 of the control unit 101.
[0048] This sequence is started when the image data of a line to be recorded are stored
in the line memory 110 whereby the recording operation is enabled. It is assumed that
the control unit 101 identifies the loading of a multi-print ink sheet 14 for example
by the switch 103a of the operation unit 103.
[0049] At first a step S21 transfers the recording data of a line serially to the shift
register 130. Upon completion of said data transfer, a step S22 generates the latch
signal 44 to store the recording data of a line in the latch circuit 131. Then a step
S23 activates the ink sheet motor 25 thereby transporting the ink sheet 14 by an amount
of 1/n lines. In the facsimile apparatus of the present embodiment, said length corresponding
to a line is selected as ca. 1/15.4 mm, and the amounts of transportation of the recording
sheet 11 and the ink sheet 14 are determined by varying the number of energizing pulses
respectively for the recording sheet motor 24 and the ink sheet motor 25.
[0050] A next step S25 executes image recording by energizing one of the blocks of the heat-generating
elements 132, and a step S26 discriminates whether all the m blocks have been energized.
If not, the sequence proceeds to a step S27 for transferring the recording data of
a next line to the shift register 130 of the thermal head 13, and then returns to
the step S25.
[0051] If the step S26 identifies the completion of energization of all the m blocks, indicating
the completion of recording of a line, a step S28 sets the timer 116 at a predetermined
time t₁ (for example 5 msec) and the timer 117 at another predetermined time t₂ (for
example 20 msec), and initiates the time measurement by said timers 116, 117. Then
a step S29 discriminates whether the image recording of a page has been completed.
If not, a step S30 discriminates whether all the image data of a next line have been
transferred to the shift register 130 of the thermal head 13. If not, the step S30
awaits the transfer of all the data of the next line to the thermal head 13.
[0052] Upon completion of the transfer of the image data of a line to be recorded next to
the thermal head 13, the sequence proceeds to a step S31 for discriminating whether
the timer 117 has expired, namely whether the time t₂ (20 ms in this case) has elapsed.
If elapsed, the sequence proceeds to a step S32 for detecting the temperature Th of
the thermal head 13 from the output signal 42 of the temperature sensor 133, and determining
the pulse duration Δt for preheating the thermal head 13, based on the table T1 shown
in Fig. 7. Then a step S33 executes pre-heating by energizing all the blocks of the
thermal head 13 for a period Δt. Then a step S34 discriminates whether said pre-heating
is of the 2nd time.
[0053] If it is the pre-heating of the 1st time, the sequence returns to the step S32 to
detect the temperature of the thermal head 13 by the temperature sensor 133, and the
steps S32 to S34 execute again the pre-heating according to the temperature of the
thermal head 13.
[0054] The present embodiment executes the pre-heating in two cycles as explained above,
but there may be employed a larger number of cycles. When the step S34 confirms the
completion of pre-heating of two cycles, the sequence returns to the step S22 for
executing the image recording as explained before.
[0055] If the step S31 identifies that the time t₂ has not elapsed, the sequence proceeds
to a step S35 for discriminating whether the timer 116 has expired, namely whether
the time t₁ (5 msec in this case) has elapsed. If elapsed, a step S36 detects the
temperature Th of the thermal head 13 from the output signal 42 of the temperature
sensor 133 and determines the duration Δt of the pulse energizing the thermal head
13, based on the table T2 shown in Fig. 7.
[0056] Then a step S37 energizes the thermal head 13 for a period Δt. Then, if a step S38
identifies the pre-heating as of the 1st cycle, the sequence returns to the step S36
for detecting the temperature of the thermal head 13 from the signal of the temperature
sensor 133, and a pre-heating based on said temperature is conducted in the same manner
as in the steps S36 and S37 explained before. On the other hand, if the pre-heating
of the 2nd cycle is identified, the sequence returns to the step S22 for executing
the image recording as explained before.
[0057] If the step S35 identifies that the time t₁ has not elapsed, namely 5 msec has not
elapsed after the recording of the preceding line, the sequence returns to the step
S22 for effecting the recording of the next line.
[0058] When the step S29 identifies the completion of recording of a page, the sequence
proceeds to a step S39 for cutting and discharging the recording sheet 11, thereby
terminating the image recording sequence.
[0059] In the present embodiment, as explained in the foregoing, the thermal head 13 is
given a larger energy when the interval from the end of the preceding recording operation
to the start of the next recording operation is long, or when the temperature of the
thermal head 13 is lowered, whereby the cooled thermal head 13 can be sufficiently
warmed and the adhesion between the ink sheet 14 and the recording sheet 11 can be
reduced.
[0060] Fig. 9 shows an example of the timing of energization of the thermal head 13 in the
recording operation of the present embodiment.
[0061] As explained in the foregoing, the heat-generating resistors 132 of the thermal
head 13 are driven in four divided blocks. Strobe signals 1 - 4 respectively correspond
to the blocks of said heat-generating resistors 132.
[0062] Referring to Fig. 9, 161, 163 and 165 indicate the timing of energization in the
actual image recording, while 160, 162, 164 indicate the timing of two-step pre-heating
executed in the steps S33 and S37 shown in Fig. 8. ΔT indicates the pulse duration
at the pre-heating, determined by the temperature Th of the thermal head 13 and the
interval of recording, according to the table T1 or T2 shown in Fig. 7.
[0063] In the above-explained embodiment, the pre-heatings of two cycles are conducted
with the recording data of the preceding line, but said data used for heating the
heat-generating elements in such pre-heating operation may be completely different
from those of the preceding line, and can for example be all black data for activating
all the heat-generating elements of the thermal head.
[0064] Also in the foregoing embodiment, the pre-heating of the recording means conducted
between the recording operations or before the next recording operation is conducted
with a small energy which is not enough for recording an image on the recording medium.
[Principle of recording (Fig. 10)]
[0065] Fig. 10 shows the state of image recording in the present embodiment in which the
recording sheet 11 and the ink sheet 14 are moved in mutually opposite directions.
[0066] As shown in Fig. 10, the recording sheet 11 and the ink sheet 14 are pinched between
the platen roller 12 and the thermal head 13, which is pressed against the platen
roller 12 at a predetermined pressure exerted by the spring 21. The recording sheet
is transported in a direction b with a speed V
P by the rotation of the platen roller 12. On the other hand, the ink sheet 14 is advanced
in a direction a with a speed V
I by the rotation of the ink sheet motor 25.
[0067] When the heat-generating elements 132 of the thermal head 13 are energized by the
power source unit 105, a hatched area 91 of the ink sheet 14 is heated. 14a indicates
the substrate film of the ink sheet, while 14b indicates the ink layer thereof. Energization
of the heat-generating elements 132 fuse the ink of the ink layer 91, and a part 92
thereof is transferred to the recording sheet 11. The transferred part 92 is about
1/n of the ink layer 91.
[0068] At said transfer, it is necessary to generate a shearing force at a boundary line
93 of the ink layer 14b, thereby transferring the ink layer portion 92 only onto the
recording sheet 11. However this shearing force varies depending on the temperature
of the ink layer, and tends to become smaller as the temperature of the ink layer
is higher. As the shearing force in the ink layer becomes larger with a shorter heating
time of the ink sheet 14, the ink layer to be transferred can be securely peeled from
the ink sheet 14 by an increase in the relative speed between the ink sheet 14 and
the recording sheet 11.
[0069] In the present embodiment, the relative speed between the ink sheet 14 and the recording
sheet 11 is increased by adopting mutually opposite transport directions for said
sheets, as the heating time of the thermal head 13 in a facsimile apparatus is as
short as about 0.6 seconds.
[Ink sheet (Fig. 11)]
[0070] Fig. 11 is a cross-sectional view of the multi-print ink sheet employed in the present
embodiment and composed in this case of four layers.
[0071] A second layer is composed of a substrate film for the ink sheet 14. In case of multi-printing,
as a same position is subjected to thermal energy plural times, there is advantageously
employed aromatic polyamide film or condenser paper which has a high thermal resistance,
but conventional polyester film may also be employed for this purpose. The thickness
of said substrate film is preferably as small as possible for improving the print
quality, but is desirably in a range of 3 to 8 µm in consideration of the mechanical
strength.
[0072] A third layer is an ink layer containing an amount of ink allowing transfers of n
times onto the recording sheet. Said ink layer is principally composed of an adhesive
material such as EVA resin, a coloring material such as carbon black or nigrosin dye,
and a binding material such as carnauba wax or paraffin wax, so as to enable uses
of n times in a same place. the coating amount of said ink is preferably in a range
of 4 - 8 g/m², but can be arbitrarily selected as the sensitivity or density can be
regulated by said coating amount.
[0073] A 4th layer is a top coating layer composed for example of transparent wax, for preventing
the transfer of the ink of the 3rd layer by pressure to the recording sheet in non-printing
portions. The transfer by pressure takes therefore place in the transparent 4th layer
only, and the background smudge can thus be prevented. A first layer is a thermally
resistant coating, for protecting the substrate film of the 2nd layer from the heat
of the thermal head 13. Presence of such coating is preferable for multi-printing
in which thermal printing of n lines may be applied to a same position (when black
information continues), but the use of such coating may be arbitrarily selected. Also
such coating is effective for a substrate film of relatively low heat resistance,
such as a polyester film.
[0074] The structure of the ink sheet 14 is not limited to this embodiment, but may be composed
for example of a substrate layer and a porous ink containing layer provided on a side
of said substrate layer, or of a heat resistant ink layer of a fine porous network
structure formed on a substrate film and impregnated with ink. The substrate film
can be composed of a film for example of polyamide, polyethylene, polyester, polyvinyl
chloride, triacetyl cellulose or nylon, or paper. The heat resistant coating, which
is not indispensable, may be composed of silicone resin, epoxy resin, fluorinated
resin or nitrocellulose.
[0075] As an example, the ink sheet having thermosublimable ink can be composed of a substrate
material composed of polyethylene terephthalate, polyethylene naphthalate or aromatic
polyamide, and a coloring material layer formed thereon and containing a dye and spacer
particles formed from guanamine resin and fluorinated resin.
[0076] Also the heating method is not limited to the aforementioned method utilizing a thermal
head, but may also be a method of supplying an electric current into the ink layer
or a method of ink transfer with a laser beam.
[0077] Though the foregoing embodiments have been limited to a structure employing a thermal
line head, the present invention is also applicable to so-called serial type thermal
transfer printer. Also the foregoing embodiment have been limited to the case of multi-printing,
but the present invention is likewise applicable to ordinary thermal transfer recording
employing the one-time ink sheet.
[0078] Furthermore, though the foregoing embodiments have been limited to the thermal transfer
printer applied to a facsimile apparatus, the present invention is applicable also
to a word processor, a typewriter, a copying apparatus of the like.
[0079] The recording medium is not limited to recording paper but can also be composed of
cloth or plastic sheet, for example, as long as ink transfer is possible. Also the
ink sheet is not limited to the rolled structure shown in the foregoing embodiments
but can also be of so-called ink sheet cassette structure in which a casing holding
ink sheets therein, is detachably loaded in teh recording apparatus.
[0080] In the present embodiment, as explained in the foregoing, the recording head is activated
again with the image data of the preceding line if the interval between the recording
operations exceeds a predetermined time. Also a larger energy than in the preceding
recording operation is applied to the recording head if a time longer than said predetermined
time has elapsed, whereby the separation of the ink sheet and the recording sheet
can be facilitated and a sufficiently high image density can be obtained.
[0081] The foregoing embodiments employ a thermal head as the recording means, but the present
invention is not limited to such recording means. For example, there may be employed
an ink jet recording head, for recording an image on the recording medium by discharging
ink. Such ink jet recording head is generally equipped with a fine liquid discharge
opening (orifice), a liquid path, an energy action part provided on a part of said
liquid path, and energy generating means for generating a liquid droplet forming energy
to act on the liquid present in said energy action part. Said energy generating means
may be composed of an electromechanical converter such as a piezoelectric element,
means for irradiating with an electromagnetic wave such as a laser beam thereby heating
said liquid and generating a liquid droplet by the effect of said heat, or an electrothermal
converter for heating the liquid thereby discharging said liquid. Among these methods,
so-called bubble ink jet recording head, in which the electrothermal converter is
given a drive signal causing a rapid temperature increase in said converter causing
membrane boiling on said converter and forming a bubble in the ink liquid, thereby
discharging ink from the discharge opening by the growth of said bubble, is particularly
suitable for recording of high resolving power because the discharge openings can
be arranged with a high density.
[0082] These embodiments are particularly effective in the facsimile apparatus or the like
in which the interval of the image data of the lines is not constant and may become
long.
[0083] As explained in the foregoing, the recording means is activated before the next recording
operation if the recording operation is interrupted over a predetermined period after
the preceding recording of a line, and said recording means is given an increased
energy if the recording operation is interrupted for a time longer than said predetermined
period, whereby the quality of the recorded image can be improved and the separation
of the ink sheet and the recording medium can be facilitated.
[0084] As explained in the foregoing, the present invention facilitates the separation of
the ink sheet and the recording medium, and ensures satisfactory transportation of
the recording medium.
1. A thermal transfer recording apparatus for image recording on a recording medium
by transferring the ink of an ink sheet onto said recording medium, comprising:
ink sheet transport means for transporting said ink sheet;
recording medium transport means for transporting said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium;
timer means for measuring time after image recording by said recording means;
heat generation means for driving said recording means to effect heat generation with
same data as in the preceding image recording prior to a next recording operation
when a predetermined time is measured by said timer means; and
control means adapted, when a time exceeding said predetermined time is measured by
said timer means, to control the energy for driving said recording means prior to
the next recording operation according to the time measured by said timer means.
2. A facsimile apparatus capable of image recording by transferring the ink of an
ink sheet onto said recording medium, comprising:
reader means for reading an original image;
transmission/reception means for transmitting or receiving image signal;
ink sheet transport means for transporting said ink sheet;
recording medium transport means for transporting said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium;
timer means for measuring time after image recording by said recording means;
heat generation means for driving said recording means to effect heat generation with
same data as in the preceding image recording prior to a next recording operation
when a predetermined time is measured by said timer means; and
control means adapted, when a time exceeding said predetermined time is measured by
said timer means, to control the energy for driving said recording means prior to
the next recording operation according to the time measured by said timer means.
3. A thermal transfer recording apparatus for image recording on a recording medium
by transferring the ink of an ink sheet onto said recording medium, comprising:
transport means for transporting said ink sheet and said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium; and
control means adapted, when the interval from the image recording by said recording
means to the start of next image recording is at least equal to a predetermined time,
to control said recording means so as to act on said ink sheet prior to the next image
recording;
wherein said control means is further adapted to control the energy applied to said
recording means according to the interval exceeding said predetermined time.
4. A facsimile apparatus comprising:
reader means for reading an original image;
transmission/reception means for transmitting or receiving image signal;
transport means for transporting said ink sheet and said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium; and
control means adapted, when the interval from the image recording by said recording
means to the start of next image recording is at least equal to a predetermined time,
to control said recording means so as to act on said ink sheet prior to the next image
recording;
wherein said control means is further adapted to control the energy applied to said
recording means according to the interval exceeding said predetermined time.
5. A thermal transfer recording apparatus for image recording on a recording medium
by transferring the ink of an ink sheet onto said recording medium, comprising:
transport means for transporting said ink sheet and said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium; and
control means adapted, when the interval from the image recording by said recording
means to the start of next image recording is at least equal to a predetermined time,
to control said recording means so as to act on said ink sheet prior to the next image
recording;
wherein said control means is further adapted to effect control in such a manner that
said recording means acts on said ink sheet plural times and to control the energy
applied to said recording means according to the interval exceeding said predetermined
time and the temperature of said recording means.
6. A facsimile apparatus comprising:
reader means for reading an original image;
transmission/reception means for transmitting or receiving image signal;
transport means for transporting said ink sheet and said recording medium;
recording means for effecting said ink sheet thereby recording an image on said recording
medium; and
control means adapted, when the interval from the image recording by said recording
means to the start of next image recording is at least equal to a predetermined time,
to control said recording means so as to act on said ink sheet prior to the next image
recording;
wherein said control means is further adapted to effect control in such a manner that
said recording means acts on said ink sheet plural times and to control the energy
applied to said recording means according to the interval exceeding said predetermined
time and the temperature of said recording means.
7. An apparatus according to claim 3, 4, 5 or 6, wherein the interval from the image
recording by said recording means to the start of next image recording includes the
interval from the end of recording of a line to the start of recording of a next line.
8. An apparatus according to claim 3, 4, 5 or 6, wherein said control means is adapted,
when the interval from the recording of a preceding line to the start of recording
of a next line is at least equal to a predetermined time, to drive the thermal head
to generate heat with the same data as in the preceding line prior to the recording
of the next line.
9. An apparatus according to claim 3, 4, 5 or 6, wherein said control means is adapted,
when the interval from the recording of a preceding line to the start of recording
of a next line is at least equal to a predetermined time, to drive the thermal head
to generate heat with all black data prior to the recording of the next line.
10. An apparatus according to claim 3, 4, 5 or 6, wherein said control means is adapted
to increase the energy applied to said recording means as the interval from the recording
of a preceding line to the start of recording of a next line becomes longer.
11. An apparatus according to claim 3, 4, 5 or 6, wherein the transporting direction
of said ink sheet is opposite to that of said recording medium.
12. An apparatus according to claim 3, 4, 5 or 6 wherein the transporting speed of
said ink sheet is smaller than that of said recording medium.
13. An apparatus according to claim 3, 4, 5 or 6, wherein said recording means comprises
a full-line thermal head.
14. A recording apparatus for image recording on a recording medium, comprising:
transport means for transporting said recording medium;
recording means for effecting an ink sheet for recording an image on said recording
medium; and
control means adapted, when the interval from the image recording by said recording
means to the start of next image recording is at least equal to a predetermined time,
to control said recording means so as to act on said ink sheet prior to the next image
recording;
wherein said control means is further adapted to control the energy applied to said
recording means according to the interval exceeding said predetermined time.
15. An apparatus according to claim 14, wherein said recording means is a full-line
thermal head.
16. An apparatus according to claim 14, wherein said recording means is an ink jet
recording head for effecting image recording by discharging ink.
17. An apparatus according to claim 15, wherein said ink jet recording head is adapted
to discharge ink utilizing thermal energy, and comprises electrothermal converting
element for generating said thermal energy.