FIELD OF THE INVENTION
[0001] This invention concerns a method of processing silver halide photographic materials,
and in particular it concerns a method of processing silver halide photographic materials
in such a way that the washing water and/or stabilizing bath is regenerated by a reverse
osmosis membrane treatment.
BACKGROUND OF THE INVENTION
[0002] After imagewise exposure, silver halide color photographic materials are subjected
to processes such as color development, bleach-fixing and water washing.
[0003] Silver halide color reversal photographic materials are subjected to black-and-white
development processing prior to color development. Furthermore, black-and-white silver
halide photographic materials are, after imagewise exposure, subjected to processes
such as black-and-white development, fixing and water washing.
[0004] In recent years, a demand has arisen for minimizing the hazardous components in effluent
streams and reducing the amount of effluent, or providing a system with no effluent.
In particular, from the viewpoints of environmental protection and conservation of
resources, a demand has arisen for a reduction in the amount of washing water, Various
studies have been conducted in response to these demands.
[0005] Ion exchange resin methods (see
J. Appl. Phot. Eng.,
6, 120 (1980) and
ibid,
5, 141 (1979)) and reverse osmotic pressure apparatus (see Soviet Union Patent 701,963)
are known in connection with the reuse of washing water.
[0006] Among these methods, improvements have been made in the techniques by which washing
water is subjected to a reverse osmosis treatment. One such type of improved color
photographic processing apparatus is furnished with a reverse osmotic pressure device
in which the solution intake, the concentrate side outlet and the diluted side output
are connected to a water washing tank, the bleach-fix tank and the water washing tank
respectively. The washing water expelled from the water washing tank is treated by
means of the reverse osmotic pressure device, and the concentrate which is produced
is returned to the bleach-fix tank while the dilute solution is returned to the water
washing tank (JP-A-58-105150). (The term "JP-A" as used herein signifies an "unexamined
published Japanese patent application".)
[0007] Furthermore, JP-A-60-241053 describes a method of processing in which silver halide
color photographic materials are color developed, processed in a processing bath which
has a fixing capacity and then subjected to a stabilizing process essentially without
water washing, wherein the stabilizer solution is treated by means of a reverse osmosis
membrane. With this method of processing, the production of yellow staining on long
term storage and the development of staining immediately after processing are said
to be prevented.
[0008] Moreover, JP-A-62-254151 describes a method of processing silver halide color photographic
materials in which, when water washing and/or stabilizing is carried out using a multi-stage
counter-flow system after processing a silver halide color photographic material in
a bath which has a fixing function, the overflow from the water washing tank and/or
stabilizing tank is introduced into a storage tank, and the solution in the storage
tank is treated with a reverse osmosis membrane. The solution permeating through the
reverse osmosis membrane returns to the water washing tank and/or the stabilizing
tank, and the concentrated solution returns to the storage tank in order to reduce
the amount of concentrated solution which is expelled from the reverse osmosis membrane
treatment apparatus and to minimize replenishment of the washing water. The amount
of water used in the washing and/or stabilizing process can be greatly reduced when
this method is used, and the processing can be accomplished without increased yellow
staining even though the amount of water which is being used is reduced.
[0009] The reverse osmosis membrane treatment of washing water and stabilizing solution
is very useful for greatly reducing amount of washing water or stabilizing solution.
[0010] A problem which arises on reducing the amount of washing water or stabilizing solution,
especially in color processing, is that the concentration of aminopolycarboxylic acid
ferric complex salts, for example EDTA-Fe, increases in the water or solution in the
water washing tank or stabilizing tank due carry-over from the bath which has a fixing
ability and which contains the aminopolycarboxylic acid ferric complex salt, and the
concentration increases in the final bath particular. There is a particular problem
with increased yellow staining of the processed photosensitive material when the concentration
in the final bath exceeds 0.0003 mol/liter. Furthermore, silver contamination of the
photosensitive material due to the formation of silver sulfide, for example, also
occurs because of an increased silver concentration in the final bath.
[0011] The methods of processing described above all involve reusing the expelled washing
water or expelled stabilizing solution by means of a reverse osmosis treatment and
are such that uncontaminated washing water or stabilizing solution is obtained. An
effective reverse osmosis membrane which produces washing water or stabilizing solution
which is of high purity can be used for the reverse osmosis membrane treatment. With
the treatment apparatus described in JP-A-58-105150 in particular, the valuable components
in the washing water are recovered and returned to the bleach-fixing tank, so a reverse
osmosis membrane of the type which passes virtually no solute is used. Reverse osmosis
membranes of this type have fine pores, so the operating pressure is high. In fact,
the operating pressure in the treatment apparatus described in the JP-A-58-105150
is from 40 to 50 kg/cm², and the operating pressure in the method of treatment described
in JP-A-60-241053 where stabilizing solution is being subjected to a reverse osmosis
membrane treatment is 55 kg/cm².
[0012] As a result of research into methods of processing silver halide color photographic
materials in which a reverse osmosis membrane treatment is incorporated, the inventors
discovered that very little yellow staining occurred when the EDTA-Fe was completely
removed in the reverse osmosis membrane treatment.
[0013] Thus, the fact that the occurrence of yellow staining is suppressed with the method
of processing described in JP-A-60-241053 can be explained by the fact that the solute
(EDTA-Fe) is completely removed with the use of a reverse osmosis membrane which has
a high operating pressure as described earlier. The suppression of yellow staining
in the method of processing described in JP-A-62-254151 is accomplished in the same
way. A reverse osmosis membrane which has fine pores is used such that virtually all
of the solute is removed in the way described above in these methods of processing.
[0014] Expelled washing water or stabilizing solution can be reused to a high degree when
reverse osmosis membranes which have such fine pores are used. However, with such
a high degree of reuse, when silver halide color photographic materials are washed,
for example, in water or solution- from which all the salts, etc. have been removed,
the problem of reticulation occurs depending on changes in humidity in storage after
processing. This produces fine crinkly wrinkles in the surface of the emulsion film
and results in a dulling of the luster. Consequently, the image quality is greatly
reduced. Moreover, an increase in the extent of cyan dye fading is another adverse
effect.
[0015] On investigating the cause of these effects and countermeasures, it was found that
the effects resulted from the fact that the emulsion layer had become susceptible
to pronounced swelling from humidity because of a very low salt content in the washing
water and that a small residue of NH₄ ion, K ion, and Na ion in the permeated water
in the reverse osmosis membrane treatment was advantageous for stopping the occurrence
of reticulation and increasing image stability. The NH₄ ion, K ion and Na ion originate
from the carry-over of the ammonium thiosulfate, etc. from the bath in which bleaching
or bleach-fixing is being carried out.
SUMMARY OF THE INVENTION
[0016] The aim of the present invention is to provide a method of processing silver halide
color photographic materials with a sufficiently high rate of water permeation in
which the EDTA-Fe which is the cause of yellow staining is completely removed while
a small residual NH₄ salt content is maintained in the permeated water.
[0017] Thus, the present invention is a method of processing silver halide photographic
materials which includes processing an imagewise-exposed silver halide photographic
material in a bath which has a fixing ability and then processing the photographic
material in at least one of a water washing bath and stabilizing bath, wherein at
least one of washing water and stabilizing solution from at the least one of the water
washing bath and the stabilizing bath, respectively, is subjected to a reverse osmosis
treatment using a reverse osmosis membrane which removes NaCl in an amount of 30%
to 90% when treating a 1000 ppm NaCl solution at 25°C under a feed pressure of 7 kg/cm².
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a diagram of the processing apparatus as used in Example 1, and Figure
2 is a diagram of the processing apparatus as used in Example 2, both of which are
described below, wherein:
1 and 21 are color development tanks (D), 2 is a bleach-fixing tank (BF);
3 and 25 are first water washing tanks (W₁);
4 and 26 are second water washing tanks (W₂);
5 and 27 are third water washing tanks (W₃);
6 and 29 are washing water; 7, 8, 30, 31 and 38 are connecting pipes; 9, 32, and 39
are overflow streams, 10 and 33 are flow pipes for removing washing water; 11 and
34 are pumps (P);
12 and 35 are reverse osmosis membrane module;
13,14, 36 and 37 are connecting pipes; 15, 16 and 17 are valves;
22 is a bleach tank (B);
23 is a first fixing tank (F₁);
24 is a second fixing tank (F₂); and
28 is a stabilizing tank (S);
DETAILED DESCRIPTION OF THE INVENTION
[0019] This method of processing is especially effective for the processing of silver halide
color photographic materials where a color development process and a bleaching process
are involved.
[0020] Reverse osmosis membranes which have various fine pore sizes have permeation characteristics
which are based on the fine pores. However, it is difficult to measure precisely the
pore structure, such as the porosity, of a membrane. Even when measurements as to
what can be permeated have been made, it is impossible to make comparisons where the
substances used have differed. Most recently, the characteristics of reverse osmosis
membranes have been represented by the extent of the removal of NaCl on permeating
an NaCl solution and this has come to be used as a standard. There is some correlation
between the amount of NaCl removed and the state of the fine pores of a membrane.
[0021] The present invention, uses a reverse osmosis membrane which removes NaCl in an amount
of about 30% to about 90% under conditions such as those described earlier. Those
membranes which remove NaCl in an amount of from about 40% to about 85% are preferred,
and those which remove NaCl in an amount of from about 50% to about 80% are especially
desirable. Also, those membranes which remove EDTA-Fe(III) in an amount at least 90%
are preferred. In the treatment of the developed color photographic material, the
solution of a final water wash tank or stabilizing tank contains not more than 0.0003
mol/ℓ of EDTA-Fe(III), preferably not more than 0.0002 mol/ℓ and the most preferably
not more than 0.0001 mol/ℓ.
[0022] On the other hand, a concentration of ammonium salt in permeated water is preferably
from 6.7 × 10⁻⁴ to 3.4 × 10⁻³ mol/ℓ.
[0023] Actual examples of such reverse osmosis membranes include DRA-40, DRA-80 and DRA-89
made by the Daicell Chemical Co., and of these DRA-80 is especially desirable.
[0024] These reverse osmosis membranes are composed of a porous polysulfone film as a substrate
to which an aromatic polyamide film of 0.2 µm in thickness having anicric charge are
intimately attached as a separating film. The membranes having such a constitution
as above is called as a composite film.
[0025] A NaCl removal of DRA-40, DRA-80 and DRA-89 is about 45%, about 80% and about 85%
respectively, when 1000 ppm of aqueous NaCl solution is fed under pressure of 7 kg/cm².
[0026] Since these membranes are made of polymer, the membrans show superior anti-bacteria
properties comparing with those made of cellulose acetate which are liable to be suffered
from bacterial. In view of the foregoings, these membranes are remarkably advantageous
in regenerating a waste solution in photographic processings.
[0027] SU-200 membrane is also made of aromatic polyamide separating film and polysulfone
substrate and shows NaCl removal of about 60% which is made by the Toray Co.
[0028] Suitable reverse osmosis membranes, include cellulose acetate membranes, ethyl cellulose/polyacrylic
acid membranes, polyacrylonitrile membranes, poly(vinylene carbonate) membranes, polyether-based
membranes, crosslinked aramid-based composite membranes, and crosslinked polyamide-based
composite membranes.
[0029] The composite membrane is composed of a porous polymer substrate, with which a thin
polymer film having solute separating function is integrated. Preferable composite
membrane according to the present invention includes those having a substrate of porous
polysulfone film which is reinforced with polyester non-woven fabric, and a polymer
thin film formed by plasma polymerization or interfacial polymerization, preferably
with further effective crosslinking reaction.
[0030] Example of the thin film includes aromatic polyamide and aromatic polyimide, having
0.1 to 0.4 µm in thickness, preferably 0.15 to 0.25 µm.
[0031] Reverse osmosis membranes with a spiral, tubular, hollow fiber, pleated or rod type
construction can be used. The membrane may be a single layer membrane or a plural
membrane, but plural membranes (synthetic plural membranes) are preferred from the
viewpoint of durability with respect to EDTA-Fe.
[0032] These reverse osmosis membranes are comprised of a skin layer which dominates membrane
performance characteristics such as the amount of water permeated and the removal
rates, for example, and a supporting layer which supports the skin layer. There are
asymmetrical membranes in which the two are comprised of the same material and composite
membranes in which they are comprised of different materials. Examples of asymmetrical
membranes include cellulose acetate membranes, and examples of composite membranes
include synthetic composite membranes in which a skin layer is formed by coating polyethyleneimine
and tolylenediisocyanate onto a supporting layer of polysulfone and those in which
a skin layer is formed by polymerizing furfuryl alcohol. Details of synthetic composite
membranes have been disclosed in
The Development and Practical Use of High Separation Techniques, pages 155 - 172, special edition 29 - 7 of Kagaku Kogyo, published by the Kagaku
Kogyo Co. The use of these composite membranes is preferred in the present invention
in view of their removal rates, water permeation rates and EDTA-Fe durability.
[0033] Moreover, the reverse osmosis membranes used in reverse osmosis membrane treatments
carried out in the past removed NaCl in an amount of at least 95%. These membranes
completely removed the solutes referred to earlier rather than allowing them to be
present. Membranes which remove NaCl in an amount of at least 95% must be operated
under a high pressure to obtain a practical water permeation rate. With the reverse
osmosis membranes according to the present invention (which remove NaCl in amounts
of about 30% to about 90%), a sufficiently high water permeation rate can be achieved
at a pressure of from 2 to 10 kg/cm², but with the reverse osmosis membrane DRA-98
(which removes NaCl in an amount of 98%), a similar water permeation rate cannot be
realized without a pressure of at least 15 kg/cm². According to the present invention,
the water permeation is preferably carried out under a pressure of from 3 to 7 kg/cm²,
more preferably from 3 to 5 kg/m² in consideration of reducing a running cost, power
consumption, noises pollution, and heat generation.
[0034] In the case where four washing tanks or stabilization tanks are present, the preferred
position for the removal of washing water or stabilizing solution from the water washing
process or the stabilization process for reverse osmosis treatment is from the third
tank, and the permeated water which has been subjected to reverse osmosis for reuse
is supplied to the fourth stage, to which fresh water or solution is also being supplied.
Washing water or stabilizing solution can also be removed from any of the water washing
tanks or stabilizing tanks, or from two or more of these tanks.
[0035] The water washing process or the stabilization process is preferable carried out
in multiple stages, preferably in 3 to 5 stages, the more preferably 3 to 4 stages.
In the multiple stages process, a solution is preferably passed through under a counter
flow.
[0036] Various compounds may be added to the washing water or stabilizing solution in the
present invention. For example, film hardening agents as typified by magnesium salts
and aluminum salts, surfactants for reducing the drying load and preventing unevenness,
fluorescent whiteners for improving whiteness and sulfites as preservatives may be
added. Alternatively, the compounds disclosed in, for example, L.E. West, "Water Quality
Criteria",
Photo. Sci. and Eng., Volume 9, No. 6 (1965), may be added.
[0037] In the present invention, a stabilizing solution is a solution which has an image
stabilizing function which cannot be achieved with water washing. Such a solution
contains components which fulfill an image stabilizing role in addition to the aforementioned
components which can be added to the washing water.
[0038] For example, it may be a solution to which formalin, bismuth salts and aqueous ammonia
or ammonium salts, for example, have been added.
[0039] The pH of the washing water or stabilizing solution in the present invention is generally
about 7, but it may be within the range from 3 to 9, depending on the carry-over from
the previous bath. The water washing or stabilization temperature is generally from
5°C to 40°C, and preferably from 10°C to 35°C. Heaters, temperature controllers, circulating
pumps, filters, floating lids and squeegees, etc. may be used, in the water washing
tanks or stabilizing tanks.
[0040] The processing method of the present invention is effective when applied to cases
in which the concentration of aminopolycarboxylic acid ferric complex salt increases
in the final water wash tank or stabilizing tank because of a reduced replenishment
rate in which the rate of replenishment of the washing water or stabilizing solution
is not more than 200 ml/m². Further, the rate of replenishment is preferably from
50 to 190 ml/m² when three water wash tanks or stabilizing tanks may be used, and
is also preferably from 50 to 120 ml/m² when four water wash tanks or stabilizing
tanks may be used.
[0041] The development processing of the photographic materials in the present invention
may be processing in which a silver image is formed (black-and-white processing) or
it may involve a development process in which a colore image is formed (color development
processing). In those cases where an image is formed using a reversal procedure, a
black-and-white negative development process is carried out first, followed by a
white light exposure or treatment in a bath which contains a fogging agent, and a
color development process.
[0042] Black-and-white development processing consists of a development process, a fixing
process and a water washing process. A stop process is sometimes carried out after
the development process, and in cases where a stabilizing process is carried out after
the fixing process, the water washing process can be omitted. Development processes
in which lith developers are used for the developer can also be used.
[0043] The known black-and-white developers generally used for the processing of black-and-white
photographic materials can be used for the black-and-white developer which is used
for the black-and-white processing operation, and the various additives which are
generally added to a black-and-white developer can be included.
[0044] Typical additives include developing agents such as 1-phenyl-3-pyrazolidone, metol
and hydroquinone, preservatives such as sulfites, accelerators comprised of alkalis
such as sodium hydroxide, sodium carbonate and potassium carbonate, inorganic or organic
restrainers such as potassium bromide or 2-methylbenzimidazole and methylbenzthiazole,
water softening agents such as polyphosphate, and surface super-development inhibitors
such as trace quantities of iodide or mercapto compounds.
[0045] Color development processing is carried out with a color development process, a bleaching
process, a fixing process, a water washing process and, where required, a stabilizing
process, but a bleach-fixing process with a single bleach-fix bath can be used instead
of processing with a process in which a bleach bath is used and a process in which
a fixing bath is used. Mono-bath processing in which a single developing, bleaching
and fixing bath is used for color development, bleaching and fixing, can also be used.
[0046] Pre-film hardening processes, and neutralizing processes, stop-fix processes and
post-film hardening processes, for example, can be combined with these processes.
[0047] Typical color development processing procedures for the present invention are indicated
below, but processing is not limited to the examples shown.
A. Color development - bleach-fix - water wash - dry
B. Color development - bleach-fix - water wash - stabilization - dry
C. Color development - water wash - bleach-fix - water wash - dry
D. Color development - bleach-fix - water wash - stabilization - dry
E. Color development - bleach-fix - water wash - dry
F. Color development - water wash - bleach-fix - water wash - dry
G. Color development - bleach - bleach-fix - water wash - stabilization - dry
H. Color development - bleach - bleach-fix - water wash - dry
I. Color development - bleach - bleach-fix - fix - water wash - stabilization - dry
J. Color development - bleach - bleach-fix - fix - water wash - dry
[0048] In the above examples where process prior to the stabilization process is a water
washing process, this water washing process can be omitted and the stabilization process
can be carried out directly.
[0049] A color developing agent is present in the color development baths which are used
in the present invention. The p-phenylene diamines derivatives are preferred and typical
examples are indicated below, but the developing agent is not limited by these examples.
D-1 N,N-Diethyl-p-phenylenediamine
D-2 2-Amino-5-diethylaminotoluene
D-3 2-Amino-5-(N-ethyl-N-laurylamino)toluene
D-4 4-[N-Ethyl-N-(β-hydroxyethyl)amino]aniline
D-5 2-Methyl-4-[N-ethyl-N-(β-hydroxyethyl)amino]aniline
D-6 N-Ethyl-N-(β-methanesulfonamidoethyl)-3-methyl-4-aminoaniline
D-7 N-(2-Amino-5-diethylaminophenylethyl)methanesulfonamide
D-8 N,N-Diethyl-p-phenylenediamine
D-9 4-Amino-3-methyl-N-ethyl-N-methoxyethylaniline
D-10 4-Amino-3-methyl-N-ethyl-N-β-ethoxyethylaniline
D-11 4-Amino-3-methyl-N-ethyl-N-β-butoxyethylaniline
[0050] Furthermore, these p-phenylenediamine derivatives may take the form of salts, such
as their sulfates, hydrochlorides, sulfites and p-toluenesulfonates. The compounds
indicated above have been disclosed, for example, in U.S. Patents 2,193,015, 2,552,241,
2,566,271, 2,592,364, 3,656,950 and 3,698,525. The primary aromatic amine developing
agents are used at concentrations of from about 0.1 gram to about 20 grams, and preferably
from about 0.5 gram to about 10 grams, per liter of developer.
[0051] Known hydroxylamines can be present in the color development baths which are used
in the present invention.
[0052] Although hydroxylamines can be used in a color development bath in the form of the
free amines, they are more generally used in the form of their water soluble salts.
General examples of such salts include the sulfates, oxalates, chlorides, phosphates,
carbonates and acetates. The hydroxylamines may be substituted or unsubstituted, and
the nitrogen atoms of the hydroxylamines may be substituted with alkyl groups.
[0053] The color development baths used in this present invention preferably have a pH of
from 9 to 12, and most desirably have a pH of from 9 to 11.0.
[0054] Other compounds already known as development bath components can also be used in
the color development bath. For example, caustic soda, caustic potash, sodium carbonate,
potassium carbonate, sodium tertiary phosphate, potassium tertiary phosphate, potassium
metaborate and borax can be used either individually or in combinations as alkalis
and pH buffers. Furthermore, various salts, such as disodium or dipotassium hydrogen
phosphate, potassium or sodium dihydrogen phosphate, sodium or potassium carbonate,
boric acid, alkali nitrate or alkali sulfate, for example, can be used to provide
a buffering capacity, for mixing purposes or for increasing the ionic strength.
[0055] Various chelating agents can be used to prevent the precipitation of calcium or magnesium
in the color development bath. Examples of suitable chelating agents include polyphosphates,
amino-polycarboxylic acids, phosphonocarboxylic acids, amino-polysulfonic acids and
1-hydroxy-alkylidene-1,1-diphosphonic acids.
[0056] Optional development accelerators can be added to the color development baths, where
required. Suitable development accelerators include various pyridinium compounds and
other cationic compounds as typified by those disclosed in U.S. Patent 2,648,604,
JP-B-44-9503 and U.S. Patent 3,171,247, neutral salts such as thallium nitrate and
potassium nitrate, non-ionic compounds such as the polyethyleneglycol, derivatives
thereof and polythiol ethers disclosed, for example, in JP-B-44-9304 and U.S. Patents
2,533,990, 2,531,832, 2,950,970 and 2,577,127, and the thioether-based compounds disclosed
in U.S. Patent 3,201,242. (The term "JP-B" as used herein signifies an "examined Japanese
patent publication")
[0057] Furthermore, sodium sulfite, potassium sulfite, potassium bisulfite and sodium bisulfite,
which are generally used as preservatives, can be added.
[0058] Optional anti-foggants can be added, where required, to the color development bath
in the present invention. Alkali metal halides, such as potassium bromide, sodium
bromide and potassium iodide, and organic anti-foggants can be used as anti-foggants.
Suitable examples of organic anti-foggants include nitrogen-containing heterocyclic
compounds such as benzotriazole, 6-nitrobenzimidazole, 5-nitroisoindazole, 5-methylbenztriazole,
5-nitrobenztriazole, 5-chlorobenztriazole, 2-thiazolylbenzimidazole, 2-thiazolylmethyl-benzimidazole
and hydroxyazaindolidine, mercapto-substituted heterocyclic compounds such as 1-phenyl-5-mercaptotetrazole,
2-mercaptobenzimidazole and 2-mercaptobenzthiazole, and mercapto-substituted aromatic
compounds such as thiosalicylic acid can be used. The nitrogen-containing heterocyclic
compounds are especially desirable. These anti-foggants may be dissolved out of the
color photosensitive material during processing and accumulated in the color development
bath.
[0059] Iron complexes are included among the bleaching agents in the bleach baths or bleach-fix
baths which can be used in the present invention. The aminopolycarboxylic acid iron
complexes are preferred from among the iron complexes and are added in an amount of
from 0.01 to 1.0 mol/liter, and preferably in an amount of from 0.05 to 0.50 mol/liter.
[0060] Thiosulfate can be used as a fixing agent in the fixing baths or bleach-fixing baths.
Ammonium thiosulfate is especially desirable and can be added in an amount of from
0.1 to 5.0 mol/liter, and preferably in an amount of from 0.5 to 2.0 mol/liter.
[0061] Sulfite is generally added in the fixing or bleach-fixing bath as a preservative,
but ascorbic acid, carbonyl/bisulfite adducts or carbonyl compounds can also be used
for this purpose. Moreover, buffers, fluorescent whiteners, chelating agents and fungicides,
for example, can also be added, in the fixing or bleach-fixing bath where required.
[0062] Various compounds can be used as bleaching accelerators in the bleach baths, bleach-fix
baths and/or bleach or bleach-fix pre-baths. For example, the compounds which have
a mercapto group or a disulfide group disclosed in U.S. Patent 3,893,858, West German
Patent 1,290,812, JP-A-53-95630 and
Research Disclosure, No. 17129 (July, 1978), the thiazolidine derivatives disclosed in JP-A-50-140129,
the thiourea derivatives disclosed in U.S. Patent 3,706,561, the iodide disclosed
in JP-A-58-16235, the polyethyleneoxides disclosed in West German Patent 2,748,430
and the polyamine compounds disclosed in JP-B-45-8836 can be used for this purpose.
[0063] The photographic material to which the invention is applied may be, for example,
an ordinary black-and-white silver halide photographic material (for example, a camera
black-and-white sensitive material, an X-ray black-and-white sensitive material or
a black-and-white sensitive material for printing purposes), an ordinary multi-layer
color photosensitive material (for example, a color negative film, a color reversal
film, a color positive film, a color negative film for cinematographic purposes),
or a sensitive material for use with infrared light laser scanners.
[0064] No particular limitation is imposed upon the type of silver halide used, the method
of manufacture, the method of chemical sensitization, the anti-foggants, stabilizers,
film hardening agents, anti-static agents, couplers, plasticizers, lubricants, coating
promotors, matting agents, whiteners, spectral sensitizers, dyes and ultraviolet absorbers
which are used in the silver halide emulsion layers and surface protective layers,
for example, or the support of the photographic material in the present invention.
In this regard, one can refer to the disclosures, for example, in
Product Licensing, Volume 92, pages 107 - 110 (December, 1971),
Research Disclosure, No. 17643 (December, 1978),
ibid, No. 18176 (November, 1979) and
ibid, No. 23815 (February, 1984).
[0065] Color development processing using a color development process is effective for the
efficient realization of the present invention and is the preferred type of processing
in the present invention.
[0066] The couplers preferably used in the color photosensitive materials in the present
invention are described below.
[0067] The couplers disclosed, for example, in U.S. Patents 3,933,501, 4,022,620, 4,326,024,
4,401,752 and 4,248,961, JP-B-58-10739, British Patents 1,425,020 and 1,476,760, U.S.
Patents 3,973,968, 4,314,023 and 4,511,649, and European Patent 249,473A are preferred
as yellow couplers.
[0068] 5-Pyrazolone-based compounds and pyrazoloazole-based compounds are preferred as
magenta couplers, and those disclosed, for example, in U.S. Patents 4,310,619 and
4,351,897, European Patent 73,636, U.S. Patents 3,061,432 and 3,725,064,
Research Disclosure, No. 24220 (June, 1984), JP-A-60-33552,
Research Disclosure, No. 24230 (June, 1984), JP-A- 60-43659, JP-A-61-72238, JP-A-60-35730, JP-A-55-118034,
JP-A-60-185951, U.S. Patents 4,500,630, 4,540,654 and 4,556,630, and WO(PCT) 88/04795
are especially desirable.
[0069] Phenol-based couplers and naphthol-based couplers are used as cyan couplers, and
those disclosed, for example, in U.S. Patents 4,052,212, 4,146,396, 4,228,233, 4,296,200,
2,369,929, 2,801,171, 2,772,162, 2,895,826, 3,772,002, 3,758,308, 4,334,011 and 4,327,173,
West German Laid-Open Patent 3,329,729, European Patents 121,365A and 249,453A, U.S.
Patents 3,446,622, 4,333,999, 4,753,871, 4,451,559, 4,427,767, 4,690,889, 4,254,212
and 4,296,199, and JP-A-61-42658 are preferred.
[0070] The colored couplers for correcting the unwanted absorptions of colored dyes disclosed,
for example, in section VII-G of
Research Disclosure, No. 17643 (December, 1978), U.S.Patent 4,163,670, JP-B-57-39413, U.S.Patents 4,004,929
and 4,138,258, and British Patent 1,146,368 are preferred. Furthermore, the use of
couplers which correct the unwanted absorption of colored dyes by means of fluorescent
dyes which are released on coupling as disclosed in U.S. Patent 4,774,181 is desirable.
[0071] The couplers disclosed in U.S. Patent 4,366,237, British Patent 2,125,570, European
Patent 96,570 and West German Laid-Open Patent 3,234,533 are preferred as couplers
which release colored dyes having a suitable degree of diffusibility.
[0072] Typical examples of polymerized dye-forming couplers have been disclosed, for example,
in U.S. Patents 3,451,820, 4,080,211, 4,367,282, 4,409,320 and 4,576,910, and British
Patent 2,102,173.
[0073] The use of couplers which release photographically useful residual groups on coupling
is preferred in the present invention. The DIR couplers which release development
inhibitors disclosed in the patents cited in section VII-F of the
Research Disclosure 17643 (December, 1978), JP-A-57-151944, JP-A-57-154234, JP-A-60-184248, JP-A-63-37346
and U.S. Patent 4,248,962 are preferred.
[0074] The couplers disclosed in British Patents 2,097,140 and 2,131,188, JP-A-59-157638
and JP-A-59-170840 are preferred as couplers which release nucleating agents or development
accelerators in the form of the image during development.
[0075] Other couplers which can be used in the photosensitive materials in the present invention
include the competitive couplers disclosed, for example, in U.S. Patent 4,130,427,
the multi-equivalent couplers disclosed, for example, in U.S. Patents 4,283,472, 4,338,393
and 4,310,618, the DIR redox compound-releasing couplers, DIR coupler-releasing couplers,
DIR coupler-releasing redox compounds or DIR redox-releasing redox compounds disclosed,
for example, in JP-A-60-185950 and JP-A-62-24252, the couplers disclosed in European
Patent 173,302A, which release dyes which have had their color restored after elimination,
the bleach accelerator-releasing couplers disclosed, for example, in
Research Disclosure No. 11449,
ibid, No. 24241, and JP-A-61-201247, the ligand releasing couplers disclosed, for example,
in U.S. Patent 4,553,477, the leuco dye releasing couplers disclosed in JP-A-63-75747,
and the couplers disclosed in U.S. Patent 4,774,181, which release fluorescent dyes.
[0076] It has been found in the present invention that when, in a method of processing silver
halide color photographic materials, a reverse osmosis membrane having a 30% to 90%
NaCl removal rate for a 1000 ppm NaCl solution being passed at 25°C at a pressure
of 7 kg/cm² is used for the reverse osmosis membrane treatment of the washing water
and/or stabilizing solution , the aminopolycarboxylic acids and thiosulfate/silver
complex salts which cause problems are removed in amounts of at least 95% and that
there is no increase in reticulation or fading of the cyan dye.
[0077] The precise reason for this is unclear in technological terms, but it is conjectured
that a suitable quantity of univalent ions, such as ammonium, potassium or sodium
ions for example, remains in the permeated water in a reverse osmosis treatment in
which such a membrane is used, and that this quantity of ions suppresses variations
in the film properties on drying due to the swelling of the films in the photosensitive
material and suppresses the film pH after processing.
[0078] Furthermore, the reverse osmosis membranes used in the reverse osmosis membrane treatment
in the present invention have a lower NaCl removal rate than those used conventionally,
so the operating pressure can be reduced, the pump generates less heat and there is
no problem with a rising solution temperature.
[0079] The invention is described in practical terms below by means of examples, but the
invention is not limited to these examples. Unless otherwise indicated, all parts,
percents, ratios and the like are by weight.
EXAMPLE 1
[0080] The color printing paper described below was cut to a width of 82.5 mm, exposed in
an automatic printer and then processed on the basis of the processing operations
indicated in Table 1 under the processing conditions described below in a processing
apparatus which had water washing tanks to which a reverse osmosis membrane module
was attached, as shown in Figure 1. Three days after processing, the processed color
printing paper samples were assessed in regard to (1) reticulation which had occurred
on storage, (2) fading of the cyan dye, and (3) adhesion between prints.
Processing Apparatus
[0081] In Figure 1, 1 is the color development tank (D), 2 is the bleach-fix tank (BF),
and 3, 4 and 5 are the first water washing tank W₁, the second water washing tank
W₂ and the third water washing tank W₃, respectively. Fresh washing water 6 is supplied
to the third water washing tank (W₃) 5, and washing water from this tank is fed via
the connecting pipe 7 to the second water washing tank (W₂) 4 of the previous stage,
and ultimately via the connecting pipe 8 to the first water washing tank (W₁) 3, thereby
providing a multi-stage counter-flow system.
[0082] Washing water was taken out via the connecting pipe 10 from the second water washing
tank (W₂) 4 and fed by the pump (P) 11 to the reverse osmosis membrane module (RO)
12. The permeated water obtained from the reverse osmosis membrane module 12 was supplied
to the third water washing tank (W₃) 5 via the connecting pipe 13 and the concentrate
was returned to the second water washing tank (W₂) 4 via the connecting pipe 14.
[0083] Reverse osmosis membranes for the reverse osmosis membrane module 12 were selected
from among the synthetic composite membranes of the DRA series and the cellulose acetate
membranes of the DRC series made by the Daicell Chemical Co., and from among the composite
membranes of the SU-200 series made by the Toray Co. The membranes removed NaCl in
amounts as estimated using the method described below.
Amount of NaCl Removed: The value indicated below obtained on supplying an aqueous
NaCl solution containing 1000 mg/liter of NaCl at 25°C at a pressure of 7 kg/cm².

[0084] The operating conditions were as follows. The reverse osmosis pressure due to the
pump (P) 11 and the openings of the valves 15, 16 and 17 were adjusted in such a way
as to maintain a washing water flow rate from the water washing tank (W₂) 4 to the
reverse osmosis membrane module (RO) 12 of 3 liters/minute and a permeated water flow
rate from the reverse osmosis membrane module 12 of from 150 to 200 ml/min. The actual
pressure was within the range from 3 to 12 kg/cm². The tempered circulation of the
automatic developing machine was run for 10 hours per day, and the reverse osmosis
membrane device was operated continuously during this time.
[0085] Color developer, bleach-fixer and water washing water having the compositions described
below were supplied to the color development tank (D) 1, the bleach-fix tank (BF)
2 and the first to the third water washing tanks (W₁ - W₃) 3 - 5 of this processing
apparatus.
[0086] The processing operations in the processing apparatus were as shown in Table 1.
Color Developer |
Mother Solution |
Replenisher |
Ethylenediamine-N,N,N′,N′-tetramethylenephosphonic acid |
3.0 grams |
4.0 grams |
Triethanolamine |
4.0 grams |
8.0 grams |
Sodium chloride |
3.5 grams |
- |
Potassium bromide |
0.01 gram |
- |
N,N-bis(carboxymethyl)hydrazine |
5.0 grams |
10.0 grams |
Fluorescent whitener (4,4′-diaminostilbene-based) |
1.0 gram |
1.5 grams |
Potassium carbonate |
6.5 grams |
28.0 grams |
N-Ethyl-N-(β-methanesulfonamidoethyl)-3-methyl-4-aminoaniline sulfate |
5.5 grams |
10.0 grams |
Potassium hydroxide |
to |
pH 10.05 |
pH 10.20 |
Water |
to make up to |
1 liter |
1 liter |
Bleach-Fixer |
Mother solution |
Replenisher |
Ammonium thiosulfate solution (700 g/l) |
100 ml |
200 ml |
Ammonium sulfite |
10 grams |
25 grams |
Ethylene diamine tetra-acetic acid, ferric ammonium salt, di-hydrate |
55 grams |
110 grams |
Ethylenediamine tetra-acetic acid, di-sodium salt, dihydrate |
3 grams |
6 grams |
Ammonium bromide |
35 grams |
20 grams |
Glacial acetic acid |
to |
pH 5.5 |
pH 4.3 |
Water |
to make up to |
1 liter |
1 liter |
Washing Water
[0087] Chlorinated sodium isocyanurate (10 mg/l) was added to town water having a calcium
content of 27 mg/l, a magnesium content of 4.2 mg/l, a pH of 7.3 and an electrical
conductivity of 183 µs/cm.
Methods of Evaluation
Reticulation Occurring on Storage:
[0088] The processed samples were left to stand for 2 days under conditions of 25°C and
55% relative humidity, after which they were moved to an environment at 25°C and 90%
relative humidity, and the presence and extent, or absence, of reticulation of the
emulsion film surface was observed.
Fading of the Cyan Dye:
[0089] Samples which had been given a 250 CMS wedge exposure at a color temperature of 2854K
and processed were stored for 3 weeks under conditions of 80°C and 70% relative humidity,
and the change in the maximum density region of the cyan dye was expressed as a percentage.
Adhesion Properties:
[0090] Printing papers (3.5 cm x 3.5 cm) which had been subjected to a full exposure and
processed were left to stand for 2 days under conditions of 25°C and 80% relative
humidity. After the samples were placed together with the emulsion surfaces facing
one another, they were loaded with a load of 500 grams and left to stand for a further
period of 3 days under conditions of 35°C and 80% relative humidity. The samples were
then peeled apart, and the surfaces were examined.
[0091] The results obtained on the basis of the methods of evaluation described above are
shown in Table 2.
[0092] A content of ammonium thiosulfate in permeated water in Run numbers 2, 3, 5, 6 and
7 were 0.02, 0.04, 0.23, 0.29 and 0.34 g/ℓ, respectively.
Table 2
Run Number |
Reverse Osmosis Membrane |
Pressure for Solution feeding (kg/cm²) |
NaCl Removal Rate of the Membrane |
Reticulation * |
Fading of the Cyand Dye |
Adhesion Proparties |
1 (Comparison) |
No treatment |
- |
- |
++ |
34% |
++ |
2 ( " ) |
DRA-98 |
15 |
98% |
++ |
27% |
- |
3 ( " ) |
SU-700 |
12 |
92% |
+ |
25% |
- |
4 (Invention) |
DRA-89 |
7 |
89% |
- |
17% |
- |
5 ( " ) |
DRA-80 |
4 |
78% |
- |
13% |
- |
6 ( " ) |
SU-200 |
4 |
57% |
- |
14% |
- |
7 ( " ) |
DRA-40 |
5 |
38% |
- |
18% |
+ |
8 (Comparison) |
DRC-29 |
7 |
27% |
+ |
26% |
++ |
* ++: Large amount of reticulation +: Some reticulation -: No reticulation |
** ++: Considerable adhesion +: Some adhesion -: No adhesion |
Multi-Layer Color Printing Paper
[0093] The multi-layer color printing paper having the layer structure described below was
prepared on a paper support which had been laminated on both sides with polyethylene.
The coating solution s were prepared by mixing and dissolving the emulsions, various
reagents and emulsified coupler dispersions. The methods of preparation are described
in detail below.
Preparation of the Coupler Emulsion:
[0094] Ethyl acetate (27.2 cc) and 7.7 cc of solvent (Solv-1) were added to 19.1 grams of
yellow coupler (ExY) and 4.4 grams of color image stabilizer (Cpd-1) and a solution
was formed. This solution was emulsified and dispersed in 185 cc of a 10% aqueous
gelatin solution which contained 8 cc of 10% sodium dodecylbenzenesulfonate.
[0096] The dyes indicated below were added in an amount of 15 mg/m² for anti-irradiation
purposes.
Red Layer: Dye-R

Green Layer: Same as Dye-R but with n = 1.
[0097] The compound indicated below was added at the rate of 2.6 x 10⁻³ mol per mol of silver
halide to the red sensitive emulsion layer.

[0098] The emulsions used in this example are described below.
Blue Sensitive Emulsion:
[0099] A mono-disperse cubic silver chloride emulsion containing grains having an average
size of 1.1 µm and a variation coefficient (the value s/d obtained by dividing the
standard deviation by the average grain size) of 0.10 and containing K₂IrCl₆ and 1,3-dimethylimidazolin-2-thione
was prepared in the same manner as disclosed in JP-A-2-100049, Example 1. Next, 26
cc of a 6% solution of the blue spectral sensitizing dye (S-1) was added to 1.0 kg
of this emulsion, and a silver bromide fine grain emulsion having a grain size of
0.05 µm was added in the amount of 0.5 mol% with respect to the host silver chloride
emulsion. After ripening, sodium thiosulfate was added, and the mixture was chemically
sensitized optimally. Then, 10⁻⁴ mol/mol·Ag of stabilizer (Stb-1) was added, and the
emulsion was obtained.
Green Sensitive Emulsion:
[0100] A mono-disperse cubic silver chloride emulsion containing grains having an average
grain size of 0.48 µm and a variation coefficient of 0.10 was prepared by preparing
silver chloride grains which contained k₂IrCl₆ and 1,3-dimethylimidazolin-2-thione
in the same manner as disclosed in JP-A-2-100049, Example 1, and then adding 4 × 10⁻⁴
mol/mol·Ag of sensitizing dye (S-2) and KBr. After ripening, sodium thiosulfate was
added, and chemical sensitization was carried out optimally. Then adding 5 × 10⁻ ⁴
mol/mol·Ag of stabilizer (Stb-1) was added to obtain the emulsion.
Red Sensitive Emulsion:
[0101] This emulsion was prepared in the same way as the green sensitive emulsion. However,
the sensitizing dye (S-3) was used in an amount of 1.5 x 10⁻⁴ mol/mol·Ag instead of
S-2.
[0102] The compounds used are indicated below.

Layer Structure
[0103] The composition of each layer in the sample is indicated below. The numerical value
indicates the coated weight (g/m²). The coated weights of silver halide emulsions
are shown after calculation as silver.
Support
[0104] Polyethylene laminated paper. (White pigment (TiO₂) and blueing dye (ultramarine)
were included in the polyethylene on the first layer side)
First Layer (Blue Sensitive Layer) |
Silver halide emulsion |
0.30 |
Gelatin |
1.86 |
Yellow coupler (ExY) |
0.82 |
Color image stabilizer (Cpd-1) |
0.19 |
Solvent (Solv-1) |
0.35 |
Second Layer (Anti-color mixing layer) |
Gelatin |
0.99 |
Anti-color mixing agent (Cpd-2) |
0.08 |
Third Layer (Green Sensitive Layer) |
Silver halide emulsion |
0.36 |
Gelatin |
1.24 |
Magenta coupler (ExM-1) |
0.31 |
Color image stabilizer (Cpd-3) |
0.25 |
Color image stabilizer (Cpd-4) |
0.12 |
Solvent (Solv-2) |
0.42 |
Fourth Layer (Ultraviolet Absorbing Layer) |
Gelatin |
1.58 |
Ultraviolet absorber (UV-1) |
0.62 |
Anti-color mixing agent (Cpd-5) |
0.05 |
Solvent (Solv-3) |
0.24 |
Fifth Layer (Red Sensitive Layer) |
Silver halide emulsion |
0.23 |
Gelatin |
1.34 |
Cyan coupler (1:2:2 blend of ExC1:ExC2:ExC3) |
0.34 |
Color image stabilizer (Cpd-6) |
0.17 |
Polymer (Cpd-7) |
0.40 |
Solvent (Solv-4) |
0.23 |
Sixth Layer (Ultraviolet Absorbing Layer) |
Gelatin |
0.53 |
Ultraviolet absorber (UV-1) |
0.21 |
Solvent (Solv-3) |
0.08 |
Seventh Layer (Protective Layer) |
Gelatin |
1.33 |
Poly(vinyl alcohol) acrylic modified copolymer (17% Modification) |
0.17 |
Solution paraffin |
0.03 |
[0105] 1-Oxy-3,5-dichloro-s-triazine, sodium salt, was used in each layer as a film hardening
agent.
[0106] The color printing paper prepared in the way described above was cut to a width of
82.5 mm.
EXAMPLE 2
[0107] The color negative film described below was cut to a width of 35 mm and then exposed
in a camera and processed under the processing conditions described below on the basis
of the processing operations indicated in Table 3 in the processing apparatus shown
diagrammatically in Figure 2. Then, samples of film processed after 2 days of processing
were evaluated in terms of (1) reticulation which occurred on storage and (2) fading
of the cyan dye.
Processing Apparatus
[0108] In Figure 2, 21 is the development tank (D), 22 is the bleach tank (B), 23 and 24
are the first fixer tank (F₁) and the second fixer tank (F₂), respectively, 25, 26
and 27 are the first water washing tank (W₁), the second water washing tank (W₂) and
the third water washing tank (W₃), respectively, and 28 is the stabilizing tank. Fresh
washing water 29 is supplied to the third water washing tank (W₃) 27 and washing water
from this tank is fed to the second water tank 26 via the connecting pipe 30, and
subsequently via the connecting pipe 31 to the first water washing tank (W₁) 25. The
washing water 32 expelled therefrom as an overflow is supplied to the second fixer
bath (F₂) 24 to provide a multi-stage counter-flow system. With the fixer baths,
the fixer from the second fixer bath (F₂) 24 is sent to the first fixer bath (F₁)
23.
[0109] Washing water was taken out via the flow pipe 33 from the second water washing tank
(W₂) 26 and sent to the reverse osmosis membrane module (RO) 35 at a flow rate of
2 ℓ/min by the pump (P) 11. The permeated water obtained from the reverse osmosis
membrane module 35 was supplied at a flow rate of 100 to 180 mℓ/min via the connecting
pipe 36 to the third water washing tank (W₃) 27, and the concentrate was returned
at a flow rate of 0.9 to 1.8 ℓ/m via the connecting pipe 37 to the second water washing
tank (W₂) 26.
[0110] The same reverse osmosis membranes as used in Example 1 were used in the reverse
osmosis membrane module (RO) 35 under the pressure of 4.0 to 14 kg/cm².
[0111] The processing operations in this processing apparatus were as shown in Table 3.
Color Developer |
Mother Solution |
Replenisher |
|
|
(g/l) |
(g/l) |
Sodium sulfite |
4.0 |
5.5 |
Potassium bromide |
1.4 |
0.2 |
Potassium carbonate |
39.0 |
40.5 |
Diethylenetriamine penta-acetic acid |
1.0 |
1.2 |
1-Hydroxyethylidene-1,1-diphosphonic acid |
3.3 |
3.7 |
Hydroxylamine |
2.7 |
4.0 |
4-(N-Ethyl-N-β-Hydroxyethylamino)-2-methylaniline sulfate |
4.5 |
6.5 |
Potassium hydroxide |
to pH |
10.05 |
10.18 |
Bleach Bath |
Mother Solution |
Replenisher |
|
|
(g/l) |
(g/l) |
1,3-Diaminopropane tetra-acetic acid, ferric ammonium salt, dihydrate |
140 |
210 |
Acetic acid (90% aq. soln.) |
35 |
50 |
Hydroxyacetic acid (70% aq. soln.) |
97 |
140 |
Ammonium sulfate |
40 |
60 |
Aqueous ammonia |
to adjust to pH |
3.6 |
2.5 |
Fixer Bath |
Mother Solution |
Replenisher |
|
|
(g/l) |
(g/l) |
Ammonium thiosulfate |
200 |
350 |
Ammonium sulfite |
20 |
35 |
Imidazole |
22 |
40 |
Ethylenediamine tetra-acetic acid |
10 |
18 |
Acetic acid |
to adjust to pH |
7.2 |
7.4 |
Washing Water
[0112] Town water was passed through a mixed-bed column which had been packed with an H-type
strongly acidic cation exchange resin ("Amberlite IR-120B" made by the Rohm and Haas
Co.) and an OH-type anion exchange resin ("Amberlite IR-400", made by the same company)
and water of the quality indicated below was obtained.
Calcium |
0.3 mg/l |
Magnesium |
Less than 0.1 mg/l |
pH |
6.5 |
Electrical conductivity |
5.0 µs/cm |
Stabilizer Bath |
(Mother Solution = Replenisher) Units: grams unless otherwise noted |
Formaldehyde (37% aq.soln.) |
2.0 ml |
Polyethylene-p-monononylphenyl ether (average degree of polymerization: 10) |
0.3 |
Ethylenediamine tetra-acetic acid, disodium salt |
0.05 |
Water (town water) |
to make up to |
1 liter |
pH |
5.0 - 8.0 |
Methods of Evaluation
Reticultion Occurring on Storage:
[0113] Reticulation was evaluated according to the method described in Example 1 above.
Fading of the Cyan Dye:
[0114] Samples which had been subjected to a 20 CMS wedge exposure at a color temperature
of 4800K and processed were stored for 4 weeks under conditions of 70°C and 70% relative
humidity, and the change in the maximum density region of the cyan dye was expressed
as a percentage.
[0115] The results obtained on the basis of the method of evaluation described above are
shown in Table 4.
Table 4
Run Number |
Remarks |
Reverse Osmosis Membrane |
Amount of NaCl Removed by the Membrane |
Reticulation * |
Fading of the Cyan Dye |
1 |
Comparison |
No treatment |
- |
++ |
29% |
2 |
Comparison |
DRA-98 |
98% |
++ |
18% |
3 |
Comparison |
SU-700 |
92% |
++ |
18% |
4 |
Invention |
DRA-89 |
89% |
+ |
15% |
5 |
Invention |
DRA-80 |
78% |
- |
12% |
6 |
Invention |
SU-200 |
57% |
- |
14% |
7 |
Invention |
DRA-40 |
38% |
- |
17% |
8 |
Comparison |
DRC-29 |
27% |
+ |
26% |
* ++: Large amount of reticulation +: Some reticulation -: No reticulation |
Color Photosensitive Material
[0116] The multi-layer color photosensitive material was prepared by the lamination coating
of layers having the compositions indicated below on a cellulose triacetate film support
having a subbing layer.
Photosensitive Layer Composition
[0117] The numerical value corresponding to each component indicates the coated weight in
units of g/m², and in the case of the silver halides, coated weights calculated as
silver are shown. However, for the sensitizing dyes, the coated weights are indicated
in units of mol per mol of silver halide in the same layer.
First Layer (Anti-halation Layer) |
Black colloidal silver |
as silver |
0.18 |
Gelatin |
0.40 |
Second Layer (Intermediate Layer) |
2,5-Di-tert-pentadecylhydroquinone |
0.18 |
EX-1 (Colored coupler) |
0.07 |
EX-3 ( " ) |
0.02 |
EX-12 (Dye) |
0.002 |
U-1 (Ultraviolet absorber) |
0.06 |
U-2 ( " ) |
0.08 |
U-3 ( " ) |
0.10 |
HBS-1 (Dispersing oil) |
0.10 |
HBS-2 |
0.02 |
Gelatin |
1.04 |
Third Layer (First Red Sensitive Emulsion Layer) |
Mono-disperse silver iodobromide emulsion (silver iodide 6 mol%, average particle
size 0.6 µm, variation coefficient of grain size 0.15) |
|
|
as silver |
0.55 |
|
Sensitizing dye I |
6.9 x 10⁻⁵ |
Sensitizing dye II |
1.8 x 10⁻⁵ |
Sensitizing dye III |
3.1 x 10⁻⁴ |
Sensitizing dye IV |
4.0 x 10⁻⁵ |
EX-2 (Cyan coupler) |
0.350 |
HBS-1 (Dispersing oil) |
0.005 |
EX-10 (DIR coupler) |
0.020 |
Gelatin |
1.20 |
Fourth Layer (Second Red Sensitive Emulsion Layer) |
Tabular silver iodobromide emulsion (silver iodide 10 mol%, average grain size 0.7
µm, average aspect ratio 5.5, average thickness 0.2 µm) |
|
|
as silver |
1.0 |
|
Sensitizing dye I |
5.1 x 10⁻⁵ |
Sensitizing dye II |
1.4 x 10⁻⁵ |
Sensitizing dye III |
2.3 x 10⁻⁴ |
Sensitizing dye IV |
3.0 x 10⁻⁵ |
EX-2 (Cyan coupler) |
0.400 |
EX-3 (Colored coupler) |
0.050 |
EX-10 (DIR coupler) |
0.015 |
Gelatin |
1.30 |
Fifth Layer (Third Red Sensitive Emulsion Layer) |
Silver iodobromide emulsion (silver iodide 16 mol%, average grain size 1.1 µm) |
as silver |
1.60 |
Sensitizing dye IX |
5.4 x 10⁻⁵ |
Sensitizing dye II |
1.4 x 10⁻⁵ |
Sensitizing dye III |
2.4 x 10⁻⁴ |
Sensitizing dye IV |
3.1 x 10⁻⁵ |
EX-3 (Colared coupler) |
0.240 |
EX-4 (Cyan coupler) |
0.120 |
HBS-1 (Dispersing oil) |
0.22 |
HBS-2 ( " ) |
1.10 |
Gelatin |
1.63 |
Sixth Layer (Intermediate Layer) |
EX-5 (Anti-color mixing agent) |
0.040 |
HBS-1 (Dispersing oil) |
0.020 |
Gelatin |
0.80 |
Seventh Layer (First Green Sensitive Emulsion Layer) |
Tabular silver iodobromide emulsion (silver iodide 6 mol%, average grain size 0.6
µm, average aspect ratio 6.0, average thickness 0.15 µm) |
|
|
as silver |
0.40 |
|
Sensitizing dye V |
3.0 x 10⁻⁵ |
Sensitizing dye VI |
1.0 x 10⁻⁴ |
Sensitizing dye VII |
3.8 x 10⁻⁴ |
EX-6 (Magneta coupler) |
0.260 |
EX-1 (Colored coupler) |
0.021 |
EX-7 ( " ) |
0.030 |
EX-8 (DIR coupler) |
0.025 |
HBS-1 (Dispersing oil) |
0.100 |
HBS-4 ( " ) |
0.010 |
Gelatin |
0.75 |
Eighth Layer (Second Green Sensitive Emulsion Layer) |
Mono-disperse silver iodobromide emulsion (silver iodide 9 mol%, average grain size
0.7 µm, variation coefficient of grain size 0.18) |
|
|
as silver |
0.80 |
|
Sensitizing dye V |
2.1 x 10⁻⁵ |
Sensitizing dye VI |
7.0 x 10⁻⁵ |
Sensitizing dye VII |
2.6 x 10⁻⁴ |
EX-6 (Magneta coupler) |
0.180 |
EX-8 (DIR coupler) |
0.010 |
EX-1 (Colored coupler) |
0.008 |
EX-7 ( " ) |
0.012 |
HBS-1 (Dispersing oil) |
0.160 |
HBS-4 (Dispersing oil) |
0.008 |
Gelatin |
1.10 |
Ninth Layer (Third Green Sensitive Emulsion Layer) |
Silver iodobromide emulsion (silver iodide 12 mol%, average grain size 1.0 µm) |
as silver |
1.2 |
Sensitizing dye V |
3.5 x 10⁻⁵ |
Sensitizing dye VI |
8.0 x 10⁻⁵ |
Sensitizing dye VII |
3.0 x 10⁻⁴ |
EX-6 (Magenta coupler) |
0.065 |
EX-11 (Colored coupler) |
0.030 |
EX-1 ( " ) |
0.025 |
HBS-1 (Dispersing oil) |
0.25 |
HBS-2 ( " ) |
0.10 |
Gelatin |
1.74 |
Tenth Layer (Yellow Filter Layer) |
Yellow colloidal silver |
as silver |
0.05 |
EX-5 (Anti-color mixing agent) |
0.08 |
HBS-3 (Dispersing oil) |
0.03 |
Gelatin |
0.95 |
Eleventh Layer (First Blue Sensitive Emulsion Layer) |
Tabular silver iodobromide emulsion (silver iodide 6 mol%, average grain size 0.6
µm, average aspect ratio 5.7, average thickness 0.15 µm) |
|
|
as silver |
0.24 |
|
Sensitizing dye VIII |
3.5 x 10⁻⁴ |
EX-9 (Yellow coupler) |
0.85 |
EX-8 (DIR coupler) |
0.12 |
HBS-1 (Dispersing oil) |
0.28 |
Gelatin |
1.28 |
Twelfth Layer (Second Blue Sensitive Emulsion Layer) |
Mono-disperse silver iodobromide emulsion (silver iodide 10 mol%, average grain size
0.8 µm, variation coefficient of grain size 0.16) |
|
|
as silver |
0.45 |
|
Sensitizing dye VIII |
2.1 x 10⁻⁴ |
EX-9 (Yellow coupler) |
0.20 |
EX-10 (DIR coupler) |
0.015 |
HBS-1 (Dispering oil) |
0.03 |
Gelatin |
0.46 |
Thirteenth Layer (Third Blue Sensitive Emulsion Layer) |
Silver iodobromide emulsion (silver iodide 14 mol%, average grain size 1.3 µm) |
as silver |
0.77 |
Sensitizing dye VIII |
2.2 x 10⁻⁴ |
EX-9 (Yellow coupler) |
0.20 |
HBS-1 (Dispersing oil) |
0.07 |
Gelatin |
0.69 |
Fourteenth Layer (First Protective Layer) |
Silver iodobromide emulsion (silver iodide 1 mol%, average grain size 0.07 µm) |
as silver |
0.5 |
U-4 (Ultraviolet absorber) |
0.11 |
U-5 ( " ) |
0.17 |
HBS-1 (Dispersing oil) |
0.90 |
Gelatin |
1.00 |
Fifteenth Layer (Second Protective Layer) |
Poly(methyl methacrylate) particles (average diameter about 1.5 µm) |
0.54 |
S-1 (Formaldehyde scavenger) |
0.15 |
S-2 ( " ) |
0.05 |
Gelatin |
0.72 |
[0118] The gelatin hardening agent H-1 and a surfactant were added to each layer in addition
to the components mentioned above.
HBS-1 (Dispersing oil)
Tricresyl phosphate
HBS-2 (Dispersing oil)
Dibutyl phthalate
HBS-3 (Dispersing oil)
Bis(2-ethylhexyl) phthalate
HBS-4 (Dispersing oil)

[0119] Because the present invention uses a reverse osmosis membrane which removes NaCl
in an amount of from 30 to 90%, there is no increase in the amino-polycarboxylic acid
ferric complex salt concentration in the washing water or stabilizing solution and
no increase in yellow staining even with a decrease in the amount of washing water
and stabilizing solution used. Consequently, the amount of washing water or stabilizing
solution can be significantly reduced.
[0120] Furthermore, no reticulation occurs, and there is no increased fading of the cyan
dye. Moreover, the operating pressure in the reverse osmosis treatment is lower than
that used conventionally, so the amount of work done is reduced and there is no increase
in solution temperature due to heat generated by the pump. Additionally a high solution
permeation rate can be maintained.
[0121] While the invention has been described in detail and with reference to specific embodiments
thereof, it will be apparent to one skilled in the art that various changes and modifications
can be made therein without departing from the spirit and scope thereof.