BACKGROUND OF THE INVENTION:
Field of the Invention
[0001] The present invention relates to a recording apparatus for recording an image on
a recording medium and a recording method.
[0002] The recording apparatus includes, e.g., those in the form of a facsimile apparatus,
an electronic typewriter, a copying machine, a printer apparatus, and the like.
Related Background Art
[0003] In general, a thermal transfer printer employs an ink sheet in which a hot melt (or
thermal sublimation) ink is coated on a base film. The ink sheet is selectively head
by a thermal head in correspondence with an image signal, and a melted (or sublimated)
ink is transferred onto a recording sheet, thereby performing image recording. In
a thermal transfer recording system, a time interval between recording operations
for two adjacent lines is often prolonged. In this case, in order to prevent the thermal
head from being completely cooled, so-called auxiliary recording is proposed. That
is, the thermal head is heated so as not to perform transfer recording while recording
data of the thermal head remains the same. The auxiliary recording will be described
below with reference to Fig. 7.
[0004] Fig. 7 shows image recording timings by a line type thermal head. Timings T101 to
T104 correspond to output timings of a print command for instructing start of printing
and trigger timings of a recording sheet convey motor. In Fig. 7, timings 70 to 73
indicate actual recording timings for one line. During this interval, a recording
sheet is conveyed by one line, and one-line recording is performed. As indicated by
the timings 71 and 72, when recording for the next line is instructed during recording
for the present line, recording processing for the next line is started immediately
after recording for the present line is completed. However, when a recording interval
must be set until recording for the next line, auxiliary recording operations are
executed, as indicated by timings 74 to 76.
[0005] In the above-mentioned prior art, however, when the recording interval is prolonged,
the auxiliary recording is spoiled, and heat of the thermal head is dissipated. As
a result, a recording density for the next line may be decreased. In particular, when
lines are intermittently recorded in, e.g., a facsimile apparatus, a rising time of
a heating operation of the thermal head is delayed, and white stripes due to a short
density may appear in a recorded image.
[0006] On the other hand, a thermal transfer printer employs an ink sheet in which a hot
melt (or thermal sublimation) ink is coated on a base film. The ink sheet is selectively
heated by a thermal head in correspondence with an image signal, and a melted (or
sublimated) ink is transferred onto a recording sheet, thereby performing image recording.
Since an ink of the ink sheet is normally completely transferred to a recording sheet
by a single image recording operation (i.e., a so-called one-time sheet), the ink
sheet is conveyed by a length corresponding to a recording length after recording
of one character or one line is completed, and a non-used portion of the ink sheet
must be reliably conveyed to the next recording position. For this reason, an amount
of use of the ink sheet is increased, and running cost of the thermal transfer printer
tends to be higher than that of a conventional thermal printer for recording an image
on a heat sensitive sheet.
[0007] In order to solve this problem, as disclosed in USP. No. 4,456,392, Japanese Laid-Open
Patent Application No. 58-201686, and Japanese Patent Publication No. 62-58917, a
thermal transfer printer which conveys a recording sheet and an ink sheet to have
a speed difference therebetween is proposed.
[0008] The present invention has been made by developing the inventions described in these
prior arts. As described in these prior arts, an ink sheet which can perform an image
recording operation a plurality of (n) times (so-called multi-print sheet) is known.
When an image is recorded over a recording length L using this ink sheet, a convey
length of the ink sheet conveyed upon completion of or during image recording can
be smaller than the length L (L/n : n > 1). Thus, a use efficiency of the ink sheet
can be
n times that of a conventional apparatus, and a decrease in running cost of a thermal
transfer printer can be expected. This recording method will be referred to as a multi-print
method hereinafter.
[0009] In multi-print recording using such an ink sheet, an ink in an ink layer of the ink
sheet is separately heated
n times. In each heating, a shearing force is generated between a melted (or sublimated)
ink and a non-melted (or non-sublimated) ink, thereby transferring an ink onto a recording
sheet. For this reason, when a time until recording for the next line is prolonged
after recording for a certain line and an ink temperature is decreased, a shearing
force between the melted and non-melted ink portions is increased, and the ink sheet
and the recording sheet are not easily separated from each other. This phenomenon
typically occurs when one-line recording data includes much black information, and
poses a serious problem when a time interval between the present line and the next
line is not constant and is relatively long.
[0010] The present applicant proposed a thermal transfer recording apparatus and a facsimile
apparatus using the same (Japanese Patent Application No. 63-281375 filed on November
9, 1988). In this apparatus, when identical data is recorded while a recording medium
stands still, and a recording operation is interrupted for a predetermined period
of time or more, a recording means is heated until the next recording operation to
improve quality of a recorded image, and to facilitate separation between an ink sheet
and a recording medium.
[0011] The present invention is made by further developing the above invention.
SUMMARY OF THE INVENTION:
[0012] It is an object of the present invention to provide a thermal transfer recording
apparatus and a method, which can improve image quality.
[0013] It is another object of the present invention to provide a thermal transfer recording
apparatus and a method which can eliminate an adverse influence of sticking between
an ink sheet and a recording medium.
[0014] It is still another object of the present invention to provide a thermal transfer
recording apparatus and a method, which when start of the next recording is not instructed
upon completion of recording for a certain line (e.g., when line recording operations
are speed-controlled in correspondence with a transmission or decoding time of image
data and are intermittently performed like in facsimile recording), a recording means
such as a thermal head is heated using the same image data at predetermined time intervals
until the next recording is started, thus suppressing a decrease in temperature of
a heating element of, e.g., the thermal head and eliminating recording density nonuniformity
on the recording medium.
[0015] It is still another object of the present invention to provide a thermal transfer
recording apparatus and a method, which gradually prolongs an interval between after
heat operations after recording as a time elapses, thereby eliminating heat accumulation.
For example, the apparatus and method of the present invention can satisfy the following
relation:
ΔT
n < ΔT
n+1 (n = 1, 2, 3,...)
where ΔT
n is the time interval between an
nth after heat operation and an (n+1)th after heat operation.
[0016] It is still another object of the present invention to provide a thermal transfer
recording apparatus and a facsimile apparatus, which can clearly record even an isolated
point.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0017]
Fig. 1 is a block diagram showing electrical connections between a control unit and
a recording unit according to an embodiment of the present invention;
Fig. 2 is a schematic block diagram showing an arrangement of a facsimile apparatus
of the embodiment shown in Fig. 1;
Fig. 3A is a side sectional view showing a mechanism portion of the facsimile apparatus
of the embodiment shown in Fig. 1;
Fig. 3B is a perspective view showing an outer appearance of the facsimile apparatus;
Fig. 4 is a perspective view showing a structure of a convey system of an ink sheet
and a recording medium;
Fig. 5 is a flow chart showing recording processing in the facsimile apparatus of
this embodiment;
Fig. 6 is a timing chart showing timings of main recording processing and auxiliary
recording processing in this embodiment;
Fig. 7 is a timing chart showing image recording timings of the prior art;
Fig. 8 is a perspective view showing a structure of a convey system of an ink sheet
and a recording medium according to another embodiment of the present invention;
Fig. 9 is a flow chart showing recording processing of the embodiment shown in Fig.
8;
Fig. 10 is a timing chart showing energization timings of a thermal head in recording
processing of the embodiment shown in Fig. 8;
Fig. 11 is a block diagram showing electrical connections between a control unit and
a recording unit according to still another embodiment of the present invention;
Fig. 12 is a flow chart showing recording processing of the embodiment shown in Fig.
11;
Fig. 13 is a timing chart showing energization timings of a thermal head in the recording
processing of the embodiment shown in Fig. 11;
Fig. 14 is a graph showing the relationship between phase changes of motors, and convey
operations of a recording medium and an ink sheet;
Fig. 15 is a flow chart showing recording processing according to still another embodiment
of the present invention;
Fig. 16 is a view showing a state of a recording medium and an ink sheet in the recording
mode of this embodiment shown in Fig. 15; and
Fig. 17 is a sectional view of a multi-ink sheet used in this embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS:
[0018] A preferred embodiment of the present invention will be described below with reference
to the accompanying drawings.
[Facsimile Apparatus (Figs. 1 to 4)]
[0019] Figs. 1 to 4 show a thermal transfer printer using an embodiment of the present invention.
In this case, the present invention is applied to a facsimile apparatus. Fig. 1 is
a block diagram showing electrical connections between a control unit 101 and a recording
unit 102 of the facsimile apparatus, Fig. 2 is a schematic block diagram showing an
arrangement of the facsimile apparatus, Fig. 3A is a side sectional view of the facsimile
apparatus, Fig. 3B is a perspective view showing an outer appearance of the facsimile
apparatus, and Fig. 4 is a view showing a convey mechanism of a recording sheet and
an ink sheet.
[0020] The schematic arrangement of the facsimile apparatus will be described below with
reference to Fig. 2.
[0021] In Fig. 2, a reading unit 100 photoelectrically reads an original and outputs a digital
image signal to a control unit 101 of its own apparatus (in a copy mode) or of another
apparatus (in a facsimile mode). The reading unit 100 comprises an original conveying
motor, an image sensor such as a CCD, and the like. The arrangement of the control
unit 101 will be described below. A line memory 110 stores image data for one line.
When original image data is transmitted (in a facsimile mode) or is copied (in a copy
mode), the line memory 110 stores image data for one line from the reading unit 100,
and when image data is received, it stores received image data for one line which
is decoded. The stored data is output to a recording unit 102, thus performing image
formation. An encoding/decoding unit 111 encodes image data to be transmitted based
on, e.g., MH coding, and decodes received encoded image data to convert it into image
data. A buffer memory 112 stores encoded image data to be transmitted or received
encoded image data. These units of the control unit 101 are controlled by a CPU 113
comprising, e.g., a microprocessor. The control unit 101 comprises a ROM 114 for storing
a control program of the CPU 113, and various data, a RAM 115 for temporarily storing
various data as a work area of the CPU 113, and the like in addition to the CPU 113.
[0022] The recording unit 102 comprises a thermal line head, and performs image recording
on a recording sheet by a thermal transfer recording method. The arrangement of the
recording unit will be described in detail later with reference to Fig. 3A. An operation
unit 103 includes various function instruction keys such as a transmission start key,
telephone number input keys, and the like. A switch 103a is used to instruct a type
of ink sheet 14 to be used. When the switch 103a is ON, it indicates that a multi-print
ink sheet is loaded; otherwise, it indicates that a normal ink sheet (one-time ink
sheet) is loaded. An indicating unit 104 is normally arranged adjacent to the operation
unit 103, and indicates various functions and states of an apparatus. A power source
unit 105 supplies an electric power to the entire apparatus. A modem 106 modulates/demodulates
a transmission/reception signal. A network control unit (NCU) 107 performs communication
control with a line. A telephone set 108 comprises, e.g., a telephone dial.
[0023] The arrangement of the recording unit 102 will be described below with reference
to Figs. 3A and 3B. The same reference numerals in Figs. 3A and 3B denote the same
parts as in Fig. 2.
[0024] In Fig. 2, a sheet roll 10 is obtained by winding a recording sheet 11 as normal
paper in a roll shape. The sheet roll 10 is rotatably stored in the apparatus so that
it can feed the recording sheet 11 to a thermal head unit 13 upon rotation of a platen
roller 12 in a direction of an arrow. A sheet roll loading unit 10b detachably loads
the sheet roll 10. The platen roller 12 conveys the recording sheet 11 in a direction
of an arrow
b, and presses an ink sheet 14 and the recording sheet 11 between itself and a heat
generating resistor or member 132 of the thermal head 13. The recording sheet 11 on
which an image is recorded upon heating of the thermal head 13 is conveyed toward
exhaust rollers 16 (16a and 16b) upon further rotation of the platen roller 12, and
is cut into pages upon meshing of cutters 15 (15a and 15b) after image recording for
one page is completed. Then, the recording sheet is exhausted.
[0025] The ink sheet 14 is wound around an ink sheet feed roller 17. The ink sheet fed from
the roller 17 is taken up by an ink sheet take-up roller 18 in a direction of an arrow
a. The roller 18 is driven by an ink sheet convey motor (to be described later). The
ink sheet feed roller 17 and the ink sheet take-up roller 18 are detachably loaded
in an ink sheet loading unit 70 in the apparatus main body. A sensor 19 detects a
remaining amount and a convey speed of the ink sheet 14. An ink sheet sensor 20 detects
the presence/absence of the ink sheet 14. Springs 21 are arranged to press the thermal
head 13 against the platen roller 12 through the recording sheet 11 and the ink sheet
14. A recording sensor 22 detects the presence/absence of the recording sheet.
[0026] The arrangement of the reading unit 100 will be described below.
[0027] In Fig. 3A, a light source 30 illuminates an original 32. Light reflected by the
original 32 is incident on a CCD sensor 31 via an optical system (mirrors 50 and 51,
and a lens 52), and is then converted into an electrical signal. The original 32 is
conveyed by convey rollers 53, 54, 55, and 56 driven by an original convey motor (not
shown) in correspondence with its reading speed. A plurality of originals 32 placed
on an original table 57 are separated one by one upon cooperation of the convey roller
54 and a pressing separation segment 58 while being guided along a slider 57a. The
separated original is fed to the reading unit 100, and is then exhausted onto a tray
77 after reading.
[0028] A control board 41 constitutes the principal part of the control unit 101. The control
board 41 outputs various control signals to respective units of the apparatus. The
facsimile apparatus also includes the power source unit 105, the modem board unit
106, and the NCU board unit 107.
[0029] Fig. 4 shows in detail a convey mechanism of the ink sheet 14 and the recording sheet
11.
[0030] In Fig. 4, a motor 24 drives the platen roller 12 to convey the recording sheet 11
in a direction of an arrow
b opposite to the direction of the arrow
a. A motor 25 is used to convey the ink sheet 14 in the direction of the arrow
a. Transmission gears 26 and 27 transmit rotation of the motor 24 to the platen roller
12. Transmission gears 28 and 29 transmit rotation of the motor 25 to the take-up
roller 18.
[0031] Since the recording sheet 11 and the ink sheet 14 are conveyed in opposite directions,
a direction in which an image is sequentially recorded in a longitudinal direction
of the recording sheet 11 (the direction of the arrow
a, i.e., a direction opposite to the convey direction of the recording sheet 11) coincides
with the convey direction of the ink sheet 14. When the ink sheet 14 comprises a multi-ink
sheet which can perform recording several times at the same position, if the convey
speed of the recording sheet 11 is represented by V
P and the convey speed of the ink sheet 14 is represented by V
I, V
P = -nV
I is established. In this case, "-" implies that the convey directions of the recording
sheet 11 and the ink sheet 14 are opposite to each other.
[0032] Fig. 1 shows electrical connections between the control unit 101 and the recording
unit 102 in the facsimile apparatus of this embodiment, and the same reference numerals
in Fig. 1 denote the same parts as in other figures.
[0033] The thermal head 13 is a line head (having a heat generating element over the recording
width). The thermal head 13 comprises a shift register 130 for receiving serial recording
data for one line from the recording unit 101 and a shift clock 43, a latch 131 for
latching data of the shift register 130 in response to a latch signal 44, and a heat
generating element 132 comprising a heat generating resistor for one line. The heat
generating resistor 132 is driven while being divided into
m blocks, as indicated by 132-1 to 132-m. A temperature sensor 133 is attached to the
thermal head 13 to detect a temperature of the thermal head 13. An output signal 42
from the temperature sensor 133 is A/D-converted by the control unit 101, and the
digital signal 42 is input to the CPU 113. Thus, the CPU 113 can detect the temperature
of the thermal head 13, and changes a pulse width of a strobe signal 47 or a driving
voltage of the thermal head 13, thereby changing an energy applied to the thermal
head 13 according to characteristics of the ink sheet 14. The CPU 113 sets measurement
times in programmable timers 116 and 117, and instructs them to start time measurement.
The programmable timers 116 and 117 output interrupt signals, time-out signals, or
the like to the CPU 113 every instructed time.
[0034] The type (characteristic) of ink sheet 14 is instructed upon a manual operation of
the switch 103a of the operation unit 103 described above by an operator. Note that
a mark printed on the ink sheet 14 may be automatically detected to discriminate its
type. Alternatively, a mark, a notch, a projection, or the like provided to a cartridge
of an ink sheet may be automatically detected to discriminate the type of an ink sheet.
[0035] A driving circuit 46 receives a driving signal of the thermal head 13, and outputs
the strobe signal 47 for driving the thermal head 13 in units of blocks. Note that
the driving circuit 46 can change a voltage to be output to a power source line 45
for supplying a current to the heat generating element 132 of the thermal head 13
to change an energy to be applied to the thermal head 13. A driving circuit 36 drives
the cutters 15 to mesh with each other, and includes a motor for driving the cutters.
A motor 39 rotates the exhaust rollers 16 to exhaust a sheet. Driver circuits 35,
31, and 32 respectively rotate the motors 39, 24, and 25. Note that these motors 39,
24, and 25 comprise stepping motors in this embodiment. However, the present invention
is not limited to this. For example, these motors may comprise, e.g., DC motors.
[Recording Operation (Figs. 1 to 6)]
[0036] Fig. 5 is a flow chart showing recording processing for one page in the facsimile
apparatus of the first embodiment. A program for executing this processing is stored
in the ROM 114 of the control unit 101.
[0037] This processing is started when image data for one line is stored in the line memory
110 and the apparatus is ready to start a recording operation. In step S1, recording
data for one line are serially output to the shift register 130. Upon completion of
transportation of the recording data for one line, the latch signal 44 is output in
step S2 to store the recording data for one line in the latch circuit 131.
[0038] In step S3, the recording sheet 11 is conveyed by one line. This one-line length
corresponds to a length of one dot recorded by the thermal head 13. The flow advances
to step S4, and the motor 25 is driven to convey the ink sheet 14 by 1/n (e.g., n
= 4) lines. The number of steps required for conveying the recording sheet 11 by one
line is one. When the ink sheet 14 is conveyed by one line, the motor 25 is driven
by four steps (when n = 4). This operation can be realized by setting a ratio of minimum
step angles of the motors 24 and 25 to be 4 : 1 or setting a gear ratio of the transmission
gears 28 and 29 to be 4 : 1.
[0039] In step S5, one of the blocks of the heat generating resistor 132 is energized to
record an image, and it is checked in step S6 if energization of all the blocks is
completed. If it is determined in step S6 that energization of all the blocks is not
completed and recording for one line is not completed, the flow returns to step S5,
and the next block is energized. If recording for one line is completed, the flow
advances from step S6 to step S7 to check if a print command for the next line is
input. If YES in step S7, the flow returns to step S1, and image recording processing
for the next line is started without performing auxiliary recording. Note that an
energization time of each block of the thermal head is about 0.6 ms, and a time required
for recording for one line is about 2.5 ms.
[0040] If NO in step S7, i.e., if the print command for the next line is not input (e.g.,
when recording processing for one page is completed, and when recording operations
for lines are intermittently executed while being speed-adjusted according to a transmission
speed or a decoding time of image data), the flow advances to step S8 to check if
recording processing for one page is completed. If YES in step S8, the flow advances
to step S9, and the recording sheet 11 is cut into a page by the cutter 15. The cut
recording sheet on which an image has already been recorded is conveyed toward the
exhaust rollers 16, and is exhausted outside the apparatus.
[0041] If NO in step S8, the flow advances to step S10, and the heat generating element
132 of the thermal head 13 is energized without conveying the recording sheet 11 and
the ink sheet 14, thus performing an auxiliary heat operation. In the auxiliary heat
mode, the heat generating element 132 of the thermal head 13 is heated with a pulse
width which is shorter than that in a normal image recording mode and which does not
cause transfer recording (in this embodiment, an energization time is set to be about
0.2 ms per block).
[0042] Upon completion of the auxiliary heat operation in step S11, the flow advances to
step S12, and a time T1 (e.g., 5 ms) is set in the timer 116. The flow then advances
to step S13 to check if the print start command for the next line is input like in
step S7. If YES in step S13, the flow advances to step S14, the timer 116 is reset,
and the flow returns to step S1. However, if no print command for the next line is
input in step S13, the flow advances to step S15 to check based on a signal from the
timer 116 if the time T1 has passed (in this embodiment, T1 is set to be about 5 ms).
If NO in step S15, the flow returns to step S13; otherwise, the flow advances to step
S16, and the auxiliary heat operation is executed again to heat the thermal head 13.
The auxiliary heat time may or may not be the same as that in step S10. Upon completion
of the auxiliary heat operation in step S17, the flow returns to step S12, and the
time T1 is set in the timer 116 again to repeat the above-mentioned processing.
[0043] In this embodiment, when a recording interval is prolonged, the thermal head 13 is
energized in a predetermined cycle (e.g., 5 ms) to generate heat, thereby preventing
a decrease in heat accumulation amount of the thermal head 13.
[0044] Note that data used in the auxiliary heat mode may be recording data of the immediately
preceding line or may be all black data.
[0045] Fig. 6 is a timing chart showing image recording timings of the facsimile apparatus
of this embodiment.
[0046] In Fig. 6, timings 60 to 63 indicate image recording timings of corresponding lines.
Timings T1 to T4 indicate input timings of a print command for the next line and convey
timings of the recording sheet 11 and the ink sheet 14 in steps S3 and S4 shown in
Fig. 5. Timings 64, 67, and 69 indicate auxiliary heat timings executed in step S10
shown in Fig. 5 when a print start command for the next line is not input upon completion
of recording for one line. These timings also correspond to the conventional auxiliary
heat timings shown in Fig. 7. Timings 65, 66, and 68 indicate auxiliary heat timings
in this embodiment. When a time interval until the recording for the next line exceeds
a predetermined period of time, the auxiliary heat operation is executed in a predetermined
cycle until the print start command for the next line is input (step S16 in Fig. 5).
[0047] The auxiliary heat operation in this embodiment is executed to assist heat accumulation
of the thermal head. However, the present invention is not limited to this. For example,
an energy which is high enough to record data at the same position again may be applied,
or a lower energy which does not cause recording may be applied. In the former case,
the thermal head is heated using the same recording data as in the immediately preceding
line. In the latter case, data is not limited to the same recording data as in the
immediately preceding line. For example, the thermal head may be heated using all
black data.
[0048] In the auxiliary heat mode, an energy may be adjusted not only by changing a pulse
width to be energized but also by changing an application voltage.
[0049] As described above, according to this embodiment, when a recording interval exceeds
a predetermined period of time, the thermal head is energized and heated in a predetermined
cycle until the next recording operation is started. Thus, almost a constant heat
accumulation state can be kept regardless of a recording cycle, and density nonuniformity
of a recording image can be eliminated.
[0050] The auxiliary heat operation in this embodiment is effective in a recording apparatus
such as a facsimile apparatus, in which an interval between image data for lines is
nonuniform and is prolonged.
[0051] As described above, according to this embodiment, when no print start command for
the next line is input upon completion of recording for a certain line, the thermal
head is heated again for every predetermined period of time until the next recording
operation is started. Thus, a decrease in temperature of the heat generating element
of the thermal head is suppressed, thereby eliminating recording density nonuniformity
on the recording medium.
[Second Embodiment (Figs. 1 to 3, Figs. 8 to 10)]
[0052] In an embodiment to be described below, when a predetermined period of time (AT₁)
has passed after image recording, a thermal head is heated, and thereafter, when a
predetermined period of time (ΔT₂) has passed, the thermal head is heated again. This
operation is repeated until the next recording operation is started. In this case,
the predetermined periods of time are set to satisfy ΔT
n < ΔT
n+1 (n = 1, 2, 3,...).
[0053] In a description of the second embodiment, Figs. 1 to 3 and their descriptions are
quoted.
[0054] A convey mechanism of an ink sheet 13 and a recording sheet 11 will be described
in detail below with reference to Fig. 8.
[0055] In Fig. 8, a motor 24 for conveying a recording sheet rotates a platen roller 12
to convey the recording sheet 11 in a direction of an arrow
b opposite to a direction of an arrow
a. A motor 25 is used to convey the ink sheet in the direction of the arrow
a by a capstan roller 71 and pinch rollers 72. Transmission gears 26 and 27 transmit
rotation of the motor 24 to the platen roller 12. Transmission gears 73 and 74 transmit
rotation of the motor 25 to the capstan roller 71. In addition, the convey mechanism
shown in Fig. 8 includes a sliding clutch unit 75.
[0056] A gear ratio of the gear 74 to the clutch unit 75 is set so that the length of the
ink sheet 14 taken up by a take-up roller 18 upon rotation of a gear 75a is longer
than the length of an ink sheet conveyed by the capstan roller 71. Thus, the ink sheet
14 conveyed by the capstan roller 71 is reliably taken up by the take-up roller 18.
A difference between a take-up amount of the ink sheet 14 by the take-up roller 18
and a feed amount of the ink sheet 14 fed by the capstan roller 71 is absorbed by
the sliding clutch unit 75. Thus, a variation in convey speed (amount) of the ink
sheet 14 due to a variation in take-up diameter of the take-up roller 18 can be suppressed.
[0057] The recording operation of this embodiment will be described below with reference
to Fig. 9.
[0058] Fig. 9 is a flow chart showing recording processing for one page in the facsimile
apparatus of this embodiment. A control program for executing this processing is stored
in the ROM 114 of the control unit 101.
[0059] This processing is started when image data for one line is stored in the line memory
110 and the apparatus is ready to start a recording operation. In addition, the control
unit 101 determines based on the switch 103a that the multi-ink sheet 14 is loaded.
[0060] In step S1, recording data for one line is serially output to the shift register
130. Upon completion of transportation of recording data for one line, a latch signal
44 is output in step S2 to store the recording data for one line in the latch 131.
In step S3, the motor 25 is driven to convey the ink sheet 14 by 1/n lines. In step
S4, the recording sheet 11 is conveyed by one line. The one-line length is set to
be about (1/15.4) mm in the facsimile apparatus of this embodiment. Convey amounts
of the recording sheet 11 and the ink sheet 14 can be respectively set by changing
energization pulse counts of the motors 24 and 25.
[0061] In step S5, one of blocks of the heat generating resistor 132 is energized to record
an image, and it is checked in step S6 if energization of all the blocks is completed.
If NO in step S6, the flow advances to step S7 to check if recording data for the
next line is ready. If YES in step S7, the flow advances to step S8, and the recording
data for the next line are sequentially transported to the shift register 130 of the
thermal head 13. During data transportation to the thermal head 13, it is checked
in step S9 if an energization time of one block has passed. If it is determined in
step S9 that the energization time (about 600 µs) does not pass, the flow returns
to step S7; otherwise, the flow returns to step S5 to execute energization processing
for the next block. In this embodiment, the thermal head 13 is divided into four blocks,
and is energized in units of these blocks. A time required for recording for one line
is about 2.5 ms (600 µs x 4 blocks).
[0062] If it is determined in step S6 that energization of all the blocks is completed and
recording for one line is completed, the flow advances to step S10, and a predetermined
time (in this case, 20 ms) is set in the timer 116 to start measurement of time by
the timer 116. The flow then advances to step S11 to check if image recording for
one page is completed. If NO in step S11, a heat generation count
n of the thermal head 13 is set to be an initial value, i.e., 1 in step S12, and the
flow advances to step S13 to check if all the image data for the next line are transported
to the shift register 130 of the thermal head 13. If NO in step S13, it is checked
in step S14 if the thermal head 13 performs the first heat generation operation after
a recording operation, i.e., if n = 1. If NO in step S14, the flow advances to step
S15 to check if the timer 117 is time-over. If YES in step S15, data are transported
in step S17, and the flow then returns to step S13. If it is determined in step S14
that n = 1 or if it is determined in step S15 that the timer 117 is time-over, the
flow advances to step S16, and data are transported. In step S18, the thermal head
13 is heated using the same data, and
n is incremented by one in step S19 to indicate that the thermal head 13 is heated.
In this embodiment, the thermal head 13 is heated using the same data but the same
data need not be used. The flow advances to step S20, and a new predetermined time
ΔT
n is set in the timer 117. ΔT
n is a longer than the immediately preceding predetermined time ΔT
n-1 (ΔT
n > ΔT
n-1).
[0063] In this manner, when a time until the next recording is prolonged, an ink temperature
can be prevented from being decreased to make uneasy separation between the ink sheet
and the recording sheet. Intervals between adjacent after heat operations are sequentially
prolonged to prevent heat accumulation of the head.
[0064] Upon completion of step S20, the flow returns to step S13.
[0065] After image data for the next line to be recorded are transported to the thermal
head 13 in step S13, the flow advances to step S21 to check if the timer 116 is time-out,
e.g., 20 ms have passed. If NO in step S21, the flow returns to step S2, and the recording
data for the next line are latched in the latch 131. The above-mentioned image recording
processing is then executed.
[0066] However, if YES in step S21, the flow advances to step S22, and the thermal head
13 is energized in units of blocks. In this case, since data in the latch 131 of the
thermal head 13 are equal to the immediately preceding image data for one line which
have been recorded, the same image data is recorded again. Since energization processing
to the thermal head 13 in step S22 is executed after the recording data for the next
line are transported to the shift register 130 of the thermal head 13, it is executed
at a timing immediately before recording processing for the next line. As a result,
this processing also serves as a pre-heat operation for the thermal head 13. The "timing
immediately before the next recording processing" corresponds to a delay time by the
processing time in steps S22 to S5. An energization time of the thermal head 13 in
step S22 may be the same as that in step S5 or may be shorter than it.
[0067] Upon completion of image recording for one page in step S11, the flow advances to
step S23, and the recording sheet 11 is conveyed toward exhaust rollers 16a and 16b
by a predetermined length. In step S24, cutters 15a and 15b are driven to mesh with
each other, thereby cutting the recording sheet 11 into a page. In step S25, the motor
24 is reversed to return the recording sheet 11 by a distance corresponding to an
interval between the thermal head 13 and the cutter 15, thus executing cutter processing
of the recording sheet 11.
[0068] In this manner, according to the present invention, every time a recording operation
for each line is completed, an auxiliary recording operation for recording the same
data again is executed. When a time interval until recording for the next line exceeds
a predetermined period of time, the thermal head 13 is heated again in step S22, thereby
improving image recording quality, and decreasing a shearing force acting between
ink components in an ink layer, so that the ink sheet 14 can be easily separated from
the recording sheet 11 during convey of the ink sheet 14 and the recording sheet 11
in steps S3 and S4. In step S20, a predetermined period of time to be set in the timer
117 is increased, thus preventing heat accumulation on the thermal head 13.
[0069] When the thermal head 13 is driven in steps S18 and S22, an application energy to
the heat generating element 132 may be decreased to be smaller than that in an actual
recording mode. When the thermal head is driven in step S22, the same recording data
as in the immediately preceding line is used, and the heat generating resistor 132
corresponding to some black dots is energized to prevent solidification of an ink.
[0070] Fig. 10 is a timing chart showing energization timings of the thermal head 13 in
the image recording processing of this embodiment. In this embodiment, the heat generating
resistor 132 of the thermal head 13 is energized while being divided into four blocks.
Strobe signals 1 to 4 correspond to energization signals of the four blocks of the
heat generating resistor 132.
[0071] In Fig. 10, a time interval 60 indicates an actual energization time of the thermal
head 13 executed in step S22 immediately before actual recording processing 61. A
timing T₁ indicates a timing at which all the recording data for the next line are
transported to the thermal head 13, and the recording for the next line is ready.
After recording for one line is executed during time interval 61, an auxiliary recording
operation is executed twice during a time interval 62 (step S18). If a time elapsed
after the auxiliary recording operation during the time interval 62 reaches ΔT₁, energization
during a time interval 63 for heating the thermal head 13 in step S18 is executed.
Upon completion of energization during the time interval 63, the next predetermined
time is set in the timer 117. When the timer 117 is time-out, energization during
the time interval 63 is executed again. This processing is repeated until recording
data for the next line are transported to the thermal head 13 and recording for the
next line is ready at a timing T₂.
[0072] A time ΔT
n from the end of energization during a time interval 64 to the beginning of energization
during a time interval 65, and a time ΔT
n+1 from the end of energization during the time interval 65 to the beginning of energization
during a time interval 66 always have the relation ΔT
n < ΔT
n+1 (n = 1, 2,...). Thus, the head 13 can be prevented from heat accumulation by repetitive
energization. In this embodiment, for example, ΔT₁ is set to be 5 ms, and an after
heat (auxiliary recording) interval is prolonged every ms. Therefore, we have:
ΔT₁ = 5 ms
ΔT
n+1 - ΔT
n = 1 ms
[0073] At timings T₁ and T₃, the excitation phase of the motor 24 is switched, thus conveying
the recording sheet 11 by one line (step S4).
[0074] The energization times of the blocks of the thermal head 13 during these time intervals
60, 62, 63, 64, 65, 66, and 67 are about 1/4 of the energization time 61 in the actual
recording mode.
[0075] According to the present invention, the same data is recorded again after recording
is completed, and when a recording time interval until the beginning of the next recording
exceeds a predetermined period of time, the image of the line is recorded again immediately
before the next recording processing. As a result, a sufficient image density can
be obtained, and image recording quality can be improved. In addition, easy separation
between the ink sheet and the recording sheet is allowed.
[0076] This embodiment is particularly effective in a recording apparatus such as a facsimile
apparatus, in which an interval between image data for lines is nonuniform and is
prolonged.
[0077] As described above, according to this embodiment, the same data is recorded after
recording while the recording medium stands still. When a time until the next recording
operation is long, a recording means is driven after a lapse of a predetermined period
of time, thereby improving recorded image quality, and allowing easy separation between
the ink sheet and the recording medium. In addition, the predetermined time is prolonged
(ΔT
n-1 < ΔT
n), thus preventing heat accumulation of a recording medium.
[Third Embodiment (Figs. 2 to 3, Fig. 8, Figs. 11 to 15)]
[0078] In an embodiment to be described below, a recording means is controlled to be heated
based on all black data or data having a predetermined black ratio (an energy to be
applied to each block of a head by a pre-heat operation is the same if either data
is selected) without conveying a recording medium after image recording by the recording
means. After image recording by the recording means, the recording means is driven
while changing pre-heat data according to the recording cycle (a black ratio is decreased
when a recording cycle is short) without conveying a recording medium.
[0079] In a description of the third embodiment, Figs. 1 to 3 and Fig. 8 and their descriptions
are quoted.
[0080] Electrical connections between a control unit and a recording unit of this embodiment
will be described below with reference to Fig. 11. The same reference numerals in
Fig. 11 denote the same parts as in Fig. 1, and a description thereof is quoted. Thus,
only a difference will be described below.
[0081] In this embodiment, the thermal head 13 comprises a shift register 130 for receiving
serial recording data for one line and a shift clock 43, a pre-heat data shift register
134 for receiving pre-heat data, a latch 131 for latching data of the shift register
130 in response to a true latch signal 44, and for latching data of the pre-heat data
shift register 134 in response to a pre-latch signal 44a, and a heat generating element
132 comprising a plurality of heat generating resistors for one line.
[0082] The recording operation of this embodiment will be described below with reference
to Fig. 12.
[0083] Fig. 12 is a flow chart showing recording processing for one page in the facsimile
apparatus of this embodiment. A control program for executing this processing is stored
in the ROM 114 of the control unit 101.
[0084] This processing is started when image data for one line is stored in the line memory
110 and the apparatus is ready to start a recording operation. In addition, the control
unit 101 determines based on the switch 103a that the multi-ink sheet 14 is loaded.
[0085] Control using this embodiment will be briefly described below.
[0086] In this embodiment, when data transportation for the next line is completed within
a predetermined time
a after completion of an actual recording operation, no pre-heat operation is executed,
and recording for the next line is started after the lapse of a time until the motors
are started after the phases of the motors for conveying the recording sheet and the
ink sheet are switched. After the actual recording operation is completed, when data
transportation for the next line is completed within a predetermined time
b after the lapse of the predetermined time
a, a pre-heat operation is started alternately using data φAAH and φ55H as pre-heat
data after the phases of the motors for conveying the recording sheet and the ink
sheet are switched. The control waits after the pre-heat operation is completed until
the motors are started (in this embodiment, a wait time is assumed to be zero), and
then starts recording for the next line. When data transportation for the next line
is completed the lapse of the predetermined time
b from the end of the actual recording operation, a pre-heat operation is performed
using all "1" (all black) data as pre-heat data after the phases of the motors for
conveying the recording sheet and the ink sheet are switched. The control waits after
the pre-heat operation is completed until the motors are started (in this embodiment,
a wait time is assumed to be zero), and then starts recording for the next line.
[0087] In this embodiment, pre-heat data is changed according to a time after the actual
recording operation is completed until the end of data transportation for the next
line. More specifically, when a time until the end of data transportation for the
next line is long, the black ratio of the pre-heat data is increased. A pre-heat width
is fixed.
[0088] In this embodiment, when a time until the end of data transportation for the next
line is equal to or shorter than a predetermined time, no pre-heat operation is executed.
When this time is equal to or longer than
a and shorter than
b, pre-heat data having a black ratio of 50% is used. When this time exceeds
b, pre-heat data having a black ratio of 100% is used. An energy applied to each dot
by the pre-heat operation at the black ratio of 50% can be the same by repetitively
using data φAAH and φ55H. More specifically, the pre-heat data are cyclically used,
so that an energy applied to each dot of the heat by the pre-heat operation can be
identically controlled.
[0089] In this embodiment, the black ratio is changed to 0%, 50%, and 100% but may be changed
more finely.
[0090] Fig. 13 shows switching of motor phases and strobe waveforms. At a timing (1), phases
of the motors for the recording sheet and the ink sheet are switched. Then, a pre-heat
operation using all "1" data is performed. Thereafter, at a timing (2), an actual
recording operation is executed. Upon completion of the actual recording operation
(timing (2)), since data transportation for the next line has been completed (a time
required until the end of data transportation for the next line from the end of the
actual recording operation is equal to or shorter than the predetermined time
a), the actual recording operation is executed without performing the pre-heat operation.
Since data transportation is completed (timing (4)) within a time equal to or longer
than the predetermined time
a and shorter than the predetermined time
b after the actual recording operation is completed (timing (3)), the pre-heat operation
is performed using data 55H and then, the actual recording operation is performed.
Since data transportation for the next line is completed after the lapse of the predetermined
time
b or more (timing (6)) from the end of the actual recording operation (timing (5)),
the pre-heat operation is performed using all "1" (all black) data, and the actual
recording operation for the next line is executed. Since data transportation is completed
within a time equal to or longer than the predetermined time
a and shorter than the predetermined time
b after the actual recording operation is completed (timing (8)), the pre-heat operation
is performed using data AAH.
[0091] In the above embodiment, the pre-heat data is changed according to a time from the
end of the actual recording operation until the end of data transportation for the
next line, all "1" (all black) data may be used for all the above cases. When recording
using data of the immediately preceding line as pre-heat data is performed, sticking
can be suppressed. This control example is shown in Fig. 15 (in this control, steps
S0, S15, S16, and S17-1 are omitted from Fig. 12). However, as for reproduction of
an isolated point, an energy must be increased at the isolated point. Since information
of the immediately preceding line of the isolated point is white, it is not effective
to record the preceding line as pre-heat data. From these two viewpoints, it is often
preferable that all black information is energized immediately before actual recording
to perform the pre-heat operation. Energization of all black information arms at keeping
a temperature constant, and uses an energy which does not cause recording. In the
pre-heat mode, the recording sheet and the ink sheet stand still, and an ink is not
easily transferred to the recording sheet.
[0092] According to this embodiment, the actual recording operation is performed at a timing
when the motors are started in practice after the phases of the motors for conveying
the recording sheet and the ink sheet are switched. According to the recording method
of this embodiment, a melted ink (or sublimated ink depending on a type of ink) is
transferred to a recording sheet when it contacts the recording sheet. Therefore,
an ink can be more efficiently transferred by performing a moving write operation
(recording). When a recording interval after the motor phases are switched exceeds
a predetermined period of time (e.g., 10 ms or more), the thermal head 13 is heated
to perform a pre-heat operation, and an ink is heated during this interval. The actual
recording is started from a timing at which the recording sheet and the ink sheet
are started to be conveyed, thereby performing efficient transfer. The control of
this embodiment has been briefly described. Fig. 14 shows switching of the motor phases,
conveyance of recording sheet and the ink sheet, and actual recording timings. In
the embodiment shown in Fig. 14, a pre-heat operation is performed for 1.5 ms by the
thermal head 13 after the phases of the motors 24 and 25 are switched, and thereafter,
an actual recording operation is performed for 2.5 ms.
[0093] In step S0, data 134 used for the pre-heat operation is stored in a register PRI-DATA
when a time until the end of transportation for the next line is equal to or longer
than the predetermined time
a and shorter than the predetermined time
b after the completion of the actual recording operation. In this embodiment, the predetermined
time
a is set to be 5 ms, and the predetermined time
b is set to be 10 ms.
[0094] In step S1, recording data for one line are serially transported to the shift register
130. Upon completion of transportation of recording data for one line, all "1" data
is transferred to the pre-heat data shift register in step S2. In step S3-1, the pre-latch
signal 44a is output to store the pre-heat data 134 for one line in the latch 131.
In step S3-2, the motor 25 is driven to convey the ink sheet 14 by 1/n lines. In step
S3-3, the recording sheet 11 is conveyed by one line. The one-line length is set to
be about (1/15.4) mm in the facsimile apparatus of this embodiment, and convey amounts
of the recording sheet 11 and the ink sheet 14 can be respectively set by changing
energization pulse counts of the motors 24 and 25. In step S3-4, blocks of the heat
generating resistors 132 are energized. The energization time of each block is set
to be, e.g., 0.2 ms. Upon completion of energization of the four blocks, the flow
advances to step S4, and the true latch signal 44 is output to cause the latch 131
to store recording data for one line.
[0095] In step S5, one block of the heat generating resistors 132 is energized to record
an image. It is then checked in step S6 if all the blocks of the thermal head 13 is
energized. If NO in step S6, the flow advances to step S7 to check if recording data
for the next line is ready. If YES in step S7, the flow advances to step S8, and the
recording data for the next line are sequentially transported to the shift register
130 of the thermal head 13. During data transportation to the thermal head 13, it
is checked in step S9 if an energization time of one block has passed. If it is determined
in step S9 that the energization time (about 600 µs) does not pass, the flow returns
to step S7; otherwise, the flow returns to step S5 to execute energization processing
for the next block. In this embodiment, the thermal head 13 is divided into four blocks,
and is energized in units of these blocks. A time required for recording for one line
is about 2.5 ms (600 µs x 4 blocks).
[0096] If it is determined in step S6 that energization of all the blocks is completed and
recording for one line is completed, the flow advances to step S10, and time measurement
of the timer 116 is started. The flow advances to step S11 to check if image recording
for one page is completed. If NO in step S11, the flow advances to step S12 to check
if all the image data for the next line are transported to the shift register 130
of the thermal head 13. If NO in step S12 and if it is determined in step S13 that
the data for the next line is ready, data transportation processing for transporting
data to the thermal head 13 is executed.
[0097] After the image data for the next line to be recorded are transported to the thermal
head 13 in step S12, the flow advances to step S14 to check if the predetermined time
a has passed in the timer 116. If NO in step S14, the flow advances to step S17-2,
and the motor 25 is driven to convey the ink sheet 14 by 1/n lines. In step S17-3,
the recording sheet 11 is conveyed by one line. In step S17-4, the control waits until
the motors 24 and 25 are started. In step S17-5, the true latch signal 44 is output
to cause the latch 131 to store recording data for one line.
[0098] However, when the predetermined time
a has passed, the flow advances to step S15 to check if the predetermined time
b has passed. If YES in step S15, the flow advances to step S2; otherwise, the PRI-DATA
is rotated by one bit (step S16), and a pattern of PRI-DATA for one line is output
as the pre-heat data 134 (step S17-1).
[0099] Upon completion of image recording for one page in step S11, the flow advances to
step S18, and the recording sheet 11 is conveyed toward the exhaust rollers 16a and
16b by a predetermined amount. In step S19, the cutters 15a and 15b are driven to
be meshed with each other, thereby cutting the recording sheet 11 into a page. In
step S20, the motor 24 is reversed to return the recording sheet 11 by a distance
corresponding to an interval between the thermal head 13 and the cutter 15, thus executing
cutter processing of the recording sheet 11.
[0100] In this manner, according to this embodiment, since the thermal head 13 is heated
after the lapse of a predetermined period of time from switching of phases of the
motors 24 and 25 for conveying the ink sheet and the recording sheet, transfer efficiency
of an ink onto the recording sheet 11 can be further increased.
[0101] As described above, according to this embodiment, in a thermal transfer printer,
since a delay time is set after the phases of the motors for the recording sheet and
the ink sheet are switched until the motors are started, an ink is heated during this
interval, and the actual recording is started at a timing when the ink sheet begins
to move, thus allowing efficient transfer.
[0102] According to this embodiment, in a thermal transfer printer, when a recording time
interval until the beginning of the next recording exceeds a predetermined period
of time after completion of recording, a recording means is driven using all black
pre-heat data. Thus, sticking of the ink sheet is prevented, and an isolated point
can be clearly recorded. As a result, image recording quality can be improved, and
easy separation between the ink sheet and the recording sheet can be attained.
[0103] According to this embodiment, a black ratio of pre-heat data is changed according
to a recording time until the beginning of the next recording after completion of
recording (a black ratio is increased when the period is long), thus preventing heat
accumulation.
[0104] This embodiment is particularly effective in a recording apparatus such as a facsimile
apparatus, in which an interval between image data for lines is nonuniform and is
prolonged.
[0105] As described above, according to this embodiment, since a pre-heat operation is performed
immediately before a recording operation, sticking between an ink sheet and a recording
medium can be eliminated, an isolated point can be clearly recorded, and image recording
quality can be improved.
[Recording Principle (Fig. 16)]
[0106] Fig. 16 shows an image recording state when the recording sheet 11 and the ink sheet
14 are conveyed in opposite directions like in the above embodiments.
[0107] As shown in Fig. 16, the recording sheet 11 and the ink sheet 14 are clamped between
the platen roller 12 and the thermal head 13, and the thermal head 13 is pressed against
the platen roller 12 by the springs 21 at a predetermined pressure. The recording
sheet 11 is conveyed at a speed V
P in the direction of the arrow
b upon rotation of the platen roller 12. Meanwhile, the ink sheet 13 is conveyed at
a speed V
I in the direction of the arrow
a upon rotation of the motor 25.
[0108] When the heat generating resistor 132 of the thermal head 13 is energized by the
power source 105 to be heated, a portion of the ink sheet 14 indicated by a hatched
portion 91 is heated. Fig. 16 illustrates a base film 14a of the ink sheet 14, and
an ink layer 14b of the ink sheet 14. An ink in the ink layer portion 91 heated upon
energization of the heat generating resistor 132 is melted, and a portion 92 is transferred
to the recording sheet 11. The transferred ink portion 92 corresponds to about 1/n
of the ink layer.
[0109] When an ink is transferred, a shearing force for an ink must be generated at a boundary
line 93 of the ink layer 14b to transfer only the portion 92 onto the recording sheet
11. The shearing force varies depending on the temperature of the ink layer, and as
the temperature of the ink layer is higher, the shearing force tends to decrease.
When the heat time of the ink sheet 14 is shortened, the shearing force in the ink
layer is increased. Therefore, the relative speed between the ink sheet 14 and the
recording sheet 11 is increased, so that the ink layer to be transferred can be reliably
peeled from the ink sheet 14.
[0110] According to this embodiment, since a heat time of the thermal head 13 in the facsimile
apparatus is as short as about 0.6 ms, the ink sheet 14 and the recording sheet 11
are conveyed in opposite directions, thereby increasing the relative speed between
the ink sheet 14 and the recording sheet 11.
[Ink Sheet (Fig. 17)]
[0111] Fig. 17 is a sectional view of an ink sheet used in a multi-print mode of this embodiment.
The ink sheet is constituted by four layers.
[0112] A second layer is a base film serving as a support of the ink sheet 14. In the multi-print
mode, since a heat energy is applied several times to an identical portion, an aromatic
polyamide film or condenser paper is preferable. A conventional polyester film can
be used. The thicknesses of these films are decreased as much as possible in terms
of printing quality, and preferably falls within the range of 3 to 8 µm in terms of
a mechanical strength.
[0113] The third layer is an ink layer which contains an ink which can be transferred onto
a recording sheet several times. Major components, e.g., a resin such as EVA as an
adhesive, carbon black or nigrosine dye used for coloring, a carnauba wax or paraffin
wax as a binding material, and the like are mixed to withstand a several times of
use at an identical position. A coating amount of an ink layer preferably falls within
a range of 4 to 8 g/m². A sensitivity and a density can be varied depending on the
coating amount, and the coating amount can be arbitrarily selected.
[0114] The fourth layer is a top coating layer for preventing an ink in the third layer
from being transferred to a recording sheet under pressure in a non-printing portion,
and comprises, e.g., a transparent wax. Thus, only the transparent fourth layer is
transferred under pressure, and background contamination of a recording sheet can
be prevented. The first layer is a heat-resistant coating layer for protecting the
base film as the second layer from heat of the thermal head 13. This layer is suitable
for the multi-print mode in which a heat energy for
n lines may be applied to an identical position (when black information continues),
but can be selected as needed. The first layer is effective for a base film formed
of a polyester film having a relatively low heat resistance.
[0115] The structure of the ink sheet 14 is not limited to that of this embodiment. For
example, the ink sheet may be constituted by a base layer and a porous ink holding
layer containing an ink and formed on one side of the base layer. Alternatively, the
ink sheet may be constituted by a base film, and a heat-resistant ink layer having
a microporous net-like structure and formed on the base film, the ink layer containing
an ink. The material of the base film may be a film formed of, e.g., polyamide, polyethylene,
polyester, polyvinyl chloride, triacetyl cellulose, nylon, or the like, or may be
paper. Furthermore, the material of the heat-resistant coating layer includes a silicone
resin, a fluoroplastic, ethrocellulose, or the like although it need not always be
formed.
[0116] As an example of an ink sheet having a thermal sublimation ink, the following ink
sheet is known. In this ink sheet, a coloring material layer containing spacer particles
formed of a guanamine resin and a fluoroplastic and a dye is formed on a base formed
of polyethylene terephthalate, polyethylene naphthalate, an aromatic polyamide film,
or the like.
[0117] A heating method in a thermal transfer printer is not limited to a thermal head method
using the thermal head described above, but may be an energization method or a laser
transfer method.
[0118] This embodiment exemplifies a case wherein the thermal line head is used. However,
the present invention is not limited to this. For example, the present invention may
be applied to a so-called serial thermal transfer printer. In this embodiment, the
multi-print sheet has been exemplified. However, the present invention is not limited
to this. For example, the present invention may be applied to normal thermal transfer
recording using a one-time ink sheet.
[0119] In each of the above embodiments, the present invention is applied to the facsimile
apparatus as a thermal transfer printer. However, the present invention is not limited
to this. For example, the present invention is applicable to a wordprocessor, a typewriter,
a copying machine, or the like.
[0120] A recording medium is not limited to a recording sheet. For example, the recording
medium may comprise a fabric, a plastic sheet, or the like as long as an ink can be
transferred thereon. The ink sheet is not limited to a sheet roll exemplified in the
above embodiment. For example, an ink sheet cassette may be employed. In this case,
ink sheets may be stored in a cassette detachable to the recording apparatus main
body, and the cassette is attached/detached to/from the main body.
[0121] In each of the above embodiment, the thermal head has been exemplified as a recording
means. However, the present invention is not limited to this. For example, an ink-jet
head for injecting an ink to perform recording on a recording medium may be adopted
as a recording means. The ink-jet head comprises very small liquid injection ports
(orifices), a liquid flow path, an energy application section arranged in a portion
of the liquid flow path, and an energy generating means for generating a liquid droplet
formation energy to be applied to the liquid in the energy application section. As
the energy generating means, an energy generating means for radiating an electromagnetic
wave such as a laser beam so that a liquid absorbs the electromagnetic wave to generate
heat, and liquid droplets are injected and flied by the heat generation operation,
an energy generating means for heating a liquid by an electro-thermal converter to
inject a liquid, and the like are known. Of these means, a bubble-jet head is particularly
effective for performing high-resolution recording since injection ports can be arranged
at a high density. In this head, a drive signal for giving an abrupt temperature rise
exceeding nuclear boiling is applied to an electro-thermal converter to cause it to
generate a heat energy, and a heat application surface of the heat is caused to perform
film boiling, thereby forming bubbles in an ink. Upon growth of the bubbles, ink droplets
are injected through injection ports.
[0122] As described above, according to the present invention, high-quality recording can
be attained.
1. A thermal transfer recording apparatus for transferring an ink of an ink sheet
onto a recording medium to record an image on said recording medium, comprising:
ink sheet convey means for conveying said ink sheet;
recording medium convey means for conveying said recording medium;
recording means which is driven in correspondence with image data and records an image
on said recording medium using said ink sheet; and
control means for, when a next recording operation is not instructed after image recording
by said recording means, driving said recording means with an energy lower than that
in a normal image recording mode, and for, when a time interval until the next recording
operation becomes equal to or longer than a predetermined period of time after the
above driving operation, driving said recording means with an energy lower than that
in the normal image recording mode at a predetermined time interval.
2. A thermal transfer recording method of transferring an ink of an ink sheet onto
a recording medium to record an image on said recording medium, comprising:
driving recording means in correspondence with image data to record an image on said
recording medium using said ink sheet;
driving said recording means with an energy lower than that in a normal image recording
mode when a next recording operation is not instructed after image recording; and
driving said recording means an energy lower than that in the normal image recording
mode at a predetermined time interval when a time interval until the next recording
operation becomes equal to or longer than a predetermined period of time after the
above driving operation.
3. A recording apparatus for performing recording on a recording medium, comprising:
convey means for conveying said recording medium;
recording means for performing recording on said recording medium; and
control means for, when a next recording operation is not instructed after image recording
by said recording means, controlling said recording means to generate a heat with
an energy lower than in an image recording mode, and for, when a time interval until
the next recording operation becomes equal to or longer than a predetermined period
of time after the heat generation operation, controlling said recording means to generate
a heat with an energy lower than that in the image recording mode.
4. An apparatus according to claim 1, wherein a convey direction of said ink sheet
is opposite to that of said recording medium.
5. An apparatus according to claim 1, wherein a convey speed of said ink sheet is
lower than that of said recording medium.
6. An apparatus according to claim 1, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.
7. A method according to claim 2, wherein a convey direction of said ink sheet is
opposite to that of said recording medium.
8. A method according to claim 2, wherein a convey speed of said ink sheet is lower
than that of said recording medium.
9. A method according to claim 2, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.
10. An apparatus according to claim 3, wherein said recording means comprises an ink-jet
head having an electro-thermal converter.
11. A thermal transfer recording apparatus for transferring an ink of an ink sheet
onto a recording medium to record an image on said recording medium, comprising:
ink sheet convey means for conveying said ink sheet;
recording medium convey means for conveying said recording medium;
recording means for recording an image on said recording medium using said ink sheet;
timer means for measuring a time until a next image recording operation after an image
recording operation by said recording means; and
control means for, when said timer means measures a predetermined time (ΔT₁) after
the image recording operation by said recording means, for controlling said recording
means to generate heat, and for, when a predetermined time (ΔT₂) has passed again
thereafter, controlling said recording means to continuously generate heat until the
next recording operation is started, so that the predetermined times satisfy Δ Tn < ΔTn+1 (n = 1, 2, 3,...).
12. A facsimile apparatus using a thermal transfer recording apparatus for transferring
an ink of an ink sheet onto a recording medium to record an image on said recording
medium, comprising:
image input means for reading and inputting an original image;
transmission/reception means for transmitting/receiving an image signal;
ink sheet convey means for conveying said ink sheet;
recording medium convey means for conveying said recording medium;
recording means for recording an image on said recording medium using said ink sheet
on the basis of image information from said image input means or said transmission/reception
means;
timer means for measuring a time until a next image recording operation after an image
recording operation by said recording means; and
control means for, when said timer means measures a predetermined time (ΔT₁) after
the image recording operation by said recording means, for controlling said recording
means to generate heat, and for, when a predetermined time (ΔT₂) has passed again
thereafter, controlling said recording means to continuously generate heat until the
next recording operation is started, so that the predetermined times satisfy ΔTn < ΔTn+1 (n = 1, 2, 3,...).
13. A recording apparatus for performing recording on a recording medium, comprising:
convey means for conveying said recording medium;
recording means for performing recording on said recording medium; and
control means for, when a predetermined time interval is set until a next image recording
operation after an image recording operation by said recording means, controlling
said recording means to generate heat by setting a time which is gradually prolonged
until the next recording operation is started.
14. An apparatus according to claim 11, wherein a convey direction of said ink sheet
is opposite to that of said recording medium.
15. An apparatus according to claim 11, wherein a convey speed of said ink sheet is
lower than that of said recording medium.
16. An apparatus according to claim 11, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.
17. A method according to claim 12, wherein a convey direction of said ink sheet is
opposite to that of said recording medium.
18. A method according to claim 12, wherein a convey speed of said ink sheet is lower
than that of said recording mediun.
19. A method according to claim 12, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.
20. An apparatus according to claim 13, wherein said recording means comprises an
ink-jet head having an electro-thermal converter.
21. A thermal transfer recording apparatus for transferring an ink of an ink sheet
onto a recording medium to record an image on said recording medium, comprising:
ink sheet convey means for conveying said ink sheet;
recording medium convey means for conveying said recording medium;
recording means for recording an image on said recording medium using said ink sheet;
and
control means for transporting all black data immediately before a next recording
operation without conveying said recording medium after an image recording operation
by said recording means, and controlling said recording means to perform a pre-heat
operation.
22. A facsimile apparatus using a thermal transfer recording apparatus for transferring
an ink of an ink sheet onto a recording medium to record an image on said recording
medium, comprising:
image reading means for reading an original image;
transmission/reception means for transmitting/receiving an image signal;
ink sheet convey means for conveying said ink sheet;
recording medium convey means for conveying said recording medium;
recording means for recording an image on said recording medium using said ink sheet
on the basis of image information from said image reading means or said transmission/reception
means;
control means for transporting all black data immediately before a next recording
operation without conveying said recording medium after an image recording operation
by said recording means, and controlling said recording means to perform a pre-heat
operation.
23. An apparatus according to claim 21, further comprising timer means for measuring
a time until a next image recording operation after an image recording operation by
said recording means, and
wherein said control means controls to change pre-heat data according to a value measured
by said timer means without conveying said recording medium after the image recording
operation by said recording means.
24. An apparatus according to claim 23, wherein as the value measured by said timer
means is larger, a black ratio of the pre-heat data is increased.
25. An apparatus according to claim 23, wherein the pre-heat data is cyclically rotated,
and an energy to be applied to each of a head by the pre-heat operation is identically
controlled.
26. An apparatus according to claim 22, further comprising timer means for measuring
a time until a next image recording operation after an image recording operation by
said recording means, and
wherein said control means controls to change pre-heat data according to a value measured
by said timer means without conveying said recording medium after the image recording
operation by said recording means.
27. An apparatus according to claim 23, wherein as the value measured by said timer
means is larger, a black ratio of the pre-heat data is increased.
28. An apparatus according to claim 23, wherein the pre-heat data is cyclically rotated,
and an energy to be applied to each of a head by the pre-heat operation is identically
controlled.
29. An apparatus according to claim 21, wherein a convey direction of said ink sheet
is opposite to that of said recording medium.
30. A method according to claim 21, wherein a convey speed of said ink sheet is lower
than that of said recording medium.
31. A method according to claim 21, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.
32. An apparatus according to claim 22, wherein a convey direction of said ink sheet
is opposite to that of said recording medium.
33. A method according to claim 22, wherein a convey speed of said ink sheet is lower
than that of said recording medium.
34. A method according to claim 22, wherein said recording means comprises a thermal
head having heat generating elements heated in units of blocks.