[0001] The invention relates to a condenser type barrier for field control in transformer
bushings according to the precharacterising part of claim 1. The condenser type barrier
(in the following referred to as "condenser barrier") is especially designed for transformers
which are connected to high voltage converters.
[0002] If in a vessel with transformer oil two energized electrodes are positioned at a
certain distance from each other, at a certain voltage a flashover will occur between
the electrodes. The flashover tendency may be minimized by inserting between the
electrodes an insulator body which functions as a barrier.
[0003] Transformer bushings may comprise an upper insulator and a lower insulator of electric
porcelain. At the joint between these two insulators there is a flange which is connected
to the transformer casing. In the centre of the bushing there is a tube on which is
wound a condenser body to obtain a favourable electrical field distribution. The current
can be conducted through the tube or a flexible conductor passing through the tube.
[0004] Power transformers which are used in converter plants entail special problems from
the point of view of insulation, which somehow have to be overcome in order to ensure
a satisfactory function.
[0005] In high voltage direct current (HVDC) plants, there is often used at least one converter
per pole and station. Normally, also, several converter bridges are connected in series,
with one pole of one bridge normally being connected to ground. The direct voltage
potential of each bridge relative to ground is then the higher the more bridges are
connected in series between the bridge under contemplation and ground.
[0006] Each bridge in the series connection is supplied with an alternating voltage from
a separate transformer. With increasing direct voltage potential on the bridges relative
to ground, the insulation on bushings and windings on the transformers which are connected
to the bridges will also be subjected to an increasingly higher direct voltage potential
with a superimposed alternating voltage. The insulation of these must therefore be
dimensioned so that they are capable of withstanding the increasingly higher field
strengths to which they are then subjected.
[0007] The increasing direct voltage potential leads to special problems which do not exist
in transformers used for pure alternating voltage transformation.
[0008] For converter transformers, the lower insulator and the transition between the conductor
of the transformer winding and the bushing present areas of problems from the point
of view of insulation technique. This is described, inter alia, in "Power Transmission
by Direct Current", by E. Uhlmann, Springer Verlag 1975, pages 327-328.
[0009] The electric direct voltage field has a distribution different from that of the
alternating voltage field. The distribution of the direct voltage is mainly determined
by the resistivity of the various insulating mediums. It is true that transformer
oil, cellulose material and electric porcelain are good insulators, but a certain
amount of electric current is conducted in these materials. The relation between
the resistivity of cellulose material and transformer oil is about 100. This means
that the cellulose in series with oil is subjected to a considerably higher field
strength than the oil, which in turn, therefore, imposes demands for a sufficient
amount of solid insulating material to prevent the field strength from exceeding the
dielectric strength of the material. The distribution of the field strength as well
as the field strength directions will thus be different from the case with alternating
voltage. The current transport also entails a redistribution of charges in the insulating
mediums used.
[0010] Because of the heavy dependence of the resistivity on moisture content, field strength,
temperature, etc., the distribution of direct current is difficult to predict. In
addition, the physical nature of the direct voltage, i. e. charge transport, charge,
time-dependent behaviour, and so on, gives a picture of the insulation problems arising
in connection with HVDC plants, which is very complex and difficult to interpret.
In an article entitled "Space Charge and Field Distribution in Transformers under
DC-stress" by U. Gäfvert and E. Spicar, CIGRE Int. Conference on Large High Voltage
Electric Systems, 1986 Session, 12-04, the complexity of the direct voltage distribution
is illustrated. As previously mentioned, problems have arisen at the connection between
the transformer bushing and the conductor of the transformer winding. This has led
to the lower insulator of electric porcelain having to. be removed in order to manage
the stresses at the HVDC terminal at the higher voltage levels.
[0011] No simple explanation of the above phenomenon has been presented. However, there
are reasons to suspect that the long surfaces which arise in connection with bushings
for high voltages in combination with the direction of the field along the long surfaces
are of importance in this connection. Admittedly, also the alternating voltage field
is directed along the surface of the lower porcelain insulator, but its physical
nature is different. One hypothesis is that the distribution of the direct voltage
field runs the risk of becoming unstable and uneven along sufficiently long surfaces.
Another interesting hypothesis is described in an article entitled "Effect of Duct
Configuration on Oil Activity at Liquid/Solid Dielectric Interfaces" by R.E. James,
F.E. Trick, R. Willoughby in Journal of Electrostatics, 12, 1982, pages 441-447. In
this article it is stated that increased charge transport at surfaces caused by turbulence
and access to charge is the reason for low dielectric strength.
[0012] As an example of the state of the art there may be mentioned the-condenser body in
a muff for direct connection of oil cables to transformers, described, inter alia,
in SE-B-214 015 and in ASEA Journal 1963, volume 36, numbers 1-2, page 23. That part
of the muff which extends into the transformer is substantially formed as the lower
part of a conventional transformer bushing, i. e. with a lower insulator of electric
porcelain. The condenser body of the muff is here designed so as to give capacitive
voltage control both inwards along the cable end coming from outside and outwards
along the porcelain insulator.
[0013] The invention aims at providing a conderser type barrier for transformer bushings
of the above-mentioned kind, which withstand higher voltages, particularly high direct
voltages, than the previously known conderser type barriers.
[0014] To achieve this aim the invention suggests a conderser type barrier according to
the introductory part of claim 1, which is characterized by the features of the characterizing
part of claim 1.
[0015] Further developments of the invention are characterized by the features of the additional
claims.
[0016] The conderser barrier according to the invention is particularly useful for transformers
used in HVDC converter plants. The task of the condenser barrier is to overcome the
flashovers which have proved to arise at the transition between transformer bushings
and the conductor of the transformer. The condenser barrier is designed so as to
function as a barrier with both capacitive and resistive control of the electrical
field and is dimensioned so that the condenser barrier withstands the voltages and
field strengths occurring in this region.
[0017] It is assumed that the transformer bushing is provided with a lower insulator which
is conically tapering viewed from the flange.
[0018] It is further assumed that the conductor coming from the transformer winding and
which is to be connected to the electric conductor of the bushing is surrounded by
a conducting tube which has an external, wound shield of insulating material. This
shield has at its end a conical shape which, in a similar manner as the lower insulator,
tapers towards the lower insulator and has largely the same conicity as the lower
insulator.
[0019] The condenser barrier is built up as a condenser body, i.e. it consists of an insulating
material and condenser layers of foil type concentrically laid into the insulating
material.
[0020] Characteristic of the condenser barrier according to the invention is substantially
the geometrical shape of the condenser barrier to make it function as a barrier to
both direct voltage and alternating voltage fields.
[0021] The condenser barrier is formed as a solid of revolution and has, in its ordinary
embodiment, a straight circular cylindrical outer shape. However, it may be formed
with a "waist" or a "belly", which influences the distribution of the direct voltage
fields.
[0022] From one end the condenser barrier is formed as an inwardly directed, first straight
frustum of a cone which is largely adapted to surround the lower insulator, i.e. it
has its largest base area at the end of the condenser barrier. Since both the condenser
barrier and the lower insulator are in an oil-filled space, the gap between the lower
insulator and the first straight frustum of a cone will be oil-filled. The conicity
of this first cone, however, deviates somewhat from the conicity of the lower insulator.
The reason for this somewhat different conicity will be explained below. Concentrically
in the condenser barrier, continuing from the smallest base area of the first straight
frustum of a cone, the condenser barrier is formed as a cylindrically open space.
[0023] From the second end of the condenser barrier, the barrier is also formed as an inwardly
directed, second straight frustum of a cone with a smallest base area which faces
the concentric, cylindrical first space. This second cone is adapted to surround
the shield on the conducting tube around the conductor extending from the transformer.
Also with its second straight frustum of a cone, the condenser barrier will surround
the shield with a certain oil-filled gap in between. The conicity of this second
cone also deviates somewhat from the conicity of the shield.
[0024] As mentioned above, the condenser barrier is made from an insulating agent with alternately
laid condenser layers to obtain the desired capacitive control of the electric alternating
field. The innermost condenser layer, which is concentric with the electric conductor,
has an axial length approximately corresponding to the axial length of the inner
concentric, cylindrical space. Outside of this there are applied short layers, concentrically
arranged in a radial direction and mutually displaced in the axial direction towards
the ends of the conderser barrier. These layers are laid so that, concurrently with
the increasing radius of the condenser barrier, viewed from the first innermost layer,
they are laid in an axial direction so that their outer edges face the straight frustums
of cones of the condenser barrier.
[0025] As mentioned previously, the direct voltage field is controlled by several factors.
Thus, for example, that medium which has the lowest resistivity is field controlling.
Between the lower insulator and the surrounding conderser barrier an oil gap is
formed, as already mentioned. Since the oil has the lowest resistivity, most of the
current is conducted in the oil gap which thus controls the field parallel to the
surrounding surfaces. To obtain an even distribution of the field along these surfaces,
it is therefore important that the width of the oil gap increases with decreasing
radius. Otherwise, the field would be concentrated towards that part where the radius
is smallest, i.e. where the axial sectional area is smallest. The conicity of the
truncated cones of the condenser barrier is therefore suitably chosen such that the
axial sectional area of the oil gap becomes approximately the same along the entire
length of the straight frustums of cones.
[0026] Another field-controlling part is the radial distribution of the field in the condenser
barrier around the innermost layer to which high voltage is applied. Between the oil
gap and the mid-portion of the condenser barrier, the layers function as equipotential
surfaces in the direct voltage case, which prevents a concentration of the field near
the bottom of the lower insulator. It is of importance that the layers of the condenser
barrier are directed straight opposite to the layer of the bushing, so that the equipotential
surfaces, with the aid of a correctly formed oil gap, are guided over in the desired
manner between the bushing and the condenser barrier.
[0027] By way of example, the invention will now be described in greater detail, with reference
to the accompanying drawing, which shows a section through a lower insulator, a condenser
barrier according to the invention, and the conductor of a transformer winding with
a surrounding tube with insulation.
[0028] The condenser barrier 1 is shown in a section along the longitudinal axis of the
barrier. Because of the inwardly-directed straight frustums of cones 2 and 3, the
sectional view exhibits a parallel trapezoidal shape. The inner part 4 of the condenser
barrier between the straight frustums of cones is cylindrically formed. To give the
condenser barrier a certain mechanical stiffness, the inner cylindrical part has been
wound onto a cylindrical tube 5. With another insulating material of self-supporting
structure, this tube would not be needed. The internal conical shape of the condenser
barrier may otherwise be obtained in several different ways, for example by winding,
turn by turn, an obliquely cut insulating material with a growing width. The inner
con denser layer 6 has approximately the same axial extension as the previously mentioned
concentric, cylindrical space. According as the insulting material is wound, there
are laid between certain of the turns those condenser layers 7 which are needed to
influence the capacitive voltage distribution. These layers have a shorter axial length
than the innermost layer and are laid such that their outer edges, concurrently with
the wound increasing radius of the condenser barrier, will be facing both of the straight
frustoconical surfaces.
[0029] To show the invention in its proper context, a lower insulator is also shown at
8. The fastening flange of the bushing is shown at 9. In the example shown in the
figure, the condenser barrier with its lower insulator is placed in an oil-filled
intermediate flange 10 which is connected to the transformer casing 11. The conductor
12 of the transformer winding is to be connected to the electric conductor of the
bushing in a known manner. As mentioned above, the conductor of the transformer winding
is surrounded by a tube 13 of conductive material. On this tube are wound several
layers of insulating material which forms a shield 14 and which tapers toward the
end of the tube in the form of a straight frustum of a cone 15. The tube 13 is electrically
connected to both the conductor of the transformer winding and the inner condenser
layer. One of the outer condenser layers is grounded.
[0030] As mentioned previously, it is important for the direct voltage field distribution
that the oil gap 18,19 between the straight frustums of cones of the condenser barrier
and the lower insulator 8 and the shield 14, respectively, has largely the same axial
cross section along the whole cones. Therefore, the difference in radius is greatest
between the smallest bases.
[0031] In certain designs, the lower insulator facing the fastening flange is purely cylindrically
formed, as shown at 16. In these case it may be suitable for the condenser barrier
to terminate in a cylindrical part 17 to cover this part of the lower insulator. A
corresponding cylindrical extension may also occur in certain cases over the shield
14.
[0032] The axial length/height of the straight frustums of cones of the condenser barrier
is adapted to the axial length of the cones of the lower insulator and the shield,
respectively, and may therefore be of varying lengths, as is also clear from the figure.
[0033] In certain cases, as mentioned above, it may be suitable for the condenser barrier
to be formed with a "waist" or a "belly" to obtain special advantages from the point
of view of field distribution technique.
[0034] The condenser barrier is fixed around the lower insulator and the conductor of the
transformer winding with tube and shield in a suitable way (not shown) against the
fastening flange of the bushing or against the intermediate flange 10.
1. Condenser type barrier for field control of the connection of a transformer bushing
to the conductor of a transformer winding, preferably in converter transformer, the
condenser type barrier (1) being arranged as a condenser body consisting of insulating
material with condenser layers (7) of foil type concentrically laid therein, characterized in that the condenser type barrier is arranged as a solid of revolution with an outer
preferably circular cylindrical shape, that the condenser type barrier is arranged
from one end with a first, inwardly-directed straight frustum of a cone (2) with its
largest base area at the end of the condenser barrier, that the condenser type barrier
is arranged from its other end with a second, inwardly-directed straight frustum
of a cone (3) with its largest base area at the other end of the condenser type barrier,
and that the space between the truncated cones in the condenser type barrier is concentrically
arranged as an open, inner, straight circular cylinder (4) with a sectional area equal
to the smallest bases of the truncated cones.
2. Condenser type barrier according to claim 1 where the transformer bushing has a
lower insulator (8) with a straight conically tapering shape and where the conductor
(12) of the transformer winding is surrounded by a tube (13) with a shield (14) with
a straight conically tapering shape, characterized in that the conicity of the first, inwardly-directed straight frustum of a cone is
adapted such that the sectional area of the gap (18) formed between the lower insulator
and the first cone is constant along the whole length of the first cone and that the
conicity of the second, inwardly-directed straight frustum of a cone is adapted such
that the sectional area of the gap (19) formed between the shield (14) and the second
cone is constant along the whole length of the second cone.
3. Condenser type barrier according to claim 1 or 2, characterized in that a first inner condenser layer (6) has an axial length corresponding to the
axial length of the open, inner straight circular cylinder, that condenser layers
(7) concentrically laid outside of said first condenser layer consist of layers which
are short in the axial direction and which are arranged so that, concurrently with
an increasing radius of the condenser type barrier viewed from the inner layer, they
are laid in an axial direction in such a way that their outer edges will face the
straight frustums of cones of the condenser type barrier.
4. Condenser type barrier according to any of the preceding claims, characterized in that the first inner condenser layer (6) is electrically connected to the conductor
(12) of the transformer winding and that an outer condenser layer is connected to
ground potential.
5. Condenser type barrier according to any of the preceding claims, characterized in that the condenser barrier, at the first inwardly-directed frustum of a cone (2),
is provided with a tubular extension (17).
6. Condenser type barrier according to any of the preceding claims, characterized in that the outer shape of the solid of revolution is formed with a waist.
7. Condenser type barrier according to any of claims 1 to 5 characterized in that the outer shape of the solid of revolution is formed with a belly.