[0001] This invention is concerned with folding machines of the type comprising a main drive
shaft driven by a motor, folding instrumentalities arranged at an operating locality
of the machine, workpiece feeding means operable in time relation with the rotation
of the main drive shaft for feeding a workpiece through the operating locality, and
feed speed variation means for varying the speed of rotation of the main drive shaft.
[0002] One such machine is described in EP-A 0110591. In this machine the maximum for the
speed of rotation of the main drive shaft, and thus for the feed speed as controlled
by the feed speed variation means, is not under the control of the operator, but rather
is determined merely by the maximum output speed of the motor. It will however be
appreciated that the speed at which the main drive shaft is rotated, and thus the
feed speed of a workpiece through the operating locality, depends to a large extent
upon the skill and dexterity of the operator, subject to the overall maximum. Conventionally
the feed speed variation means is operator-controlled and moreover is conventionally
constituted by an infinitely variable switch, usually treadle-operated. The amount
of travel of such switch thus covers a range of settings from zero up to the overall
maximum. It will thus be appreciated that an operator who is able to operate only
at, say, 75% of the overall maximum will utilise only 75% of the switch travel and
the lower the rate at which the operator feels confident to work, the less the amount
of switch travel available to her and thus the coarser the variation of the rate under
her control. It is acknowledged that proposals have been made to set different maxima
for the different conditions referred to above, but in such proposals the effect of
the settings is merely to render further travel of the switch after a set maximum
is the same disadvantages of coarseness of operator control apply.
[0003] It is the object of the present invention to provide an improved folding machine
in which the disadvantages referred to above are overcome.
[0004] This object is resolved in accordance with the present invention, in a machine as
set out in the first paragraph above, in that the feed speed variation means comprises
a variable output signalling device which supplies output signals in response to which
drive signals are caused to be supplied to the motor driving the main drive shaft,
said device having a range of positions between "maximum" and "minimum" end positions,
and in that means is provided for setting a maximum for the speed of rotation of the
main drive shaft, and thus for the feed speed as controlled by the feed speed variation
means, the arrangement being such that the value of the output signal appropriate
for achieving the set maximum speed of rotation of the main drive shaft (the "maximum
output signal") corresponds to the "maximum" end position of said device, regardless
of the setting of said setting means, and the values of the output signals corresponding
to positions intermediate the "maximum" and "minimum" end positions of the device
are proportional, over the range of positions, to the value of the maximum output
signal.
[0005] A setting of the maximum for the speed of rotation of the main drive shaft can be
regarded as being an "operator-sensitive" setting. In using a folding machine of the
aforementioned type, however, other settings, e.g. "style-sensitive" and "adhesive-sensitive"
settings are also frequently made. For example, in the machine described in EP-A 0110591
pre-selected "feed length" settings can be made by mechanical means, more particularly
by the setting of physical stops representing maximum and minimum positions only.
In this way, moreover, it will be appreciated, only two setting are available. In
the folding of workpiece edges, however, three distinct conditions are met, namely
"straight" edges, "inside" corners and "outside" corners. "By "straight" in this context
is to be understood "without significant curvature", while by an "outside" corner
is to be understood an edge portion having a curvature the centre of which lies within
the body of the workpiece, and an "inside" corner an edge portion where the centre
of curvature lies outside the body of the workpiece. It will be appreciated that in
folding an outside corner, in general an amount of material is folded over which is
in excess of the material on to which it is being folded so that it is necessary to
"pleat" the folded edge, while in the case of an inside corner less material is being
folded over so that it is often necessary to "snip" the folded edge, using snipping
means provided, in order to distribute the material evenly. Thus in the case of pleating
the minimum setting is concerned this often has to be a compromise between the needs
of inside corners and those of straight feeding. Using physical stops along the provision
of separate settings for these two different functions is achievable only by a more
complicated arrangement.
[0006] Using such a machine, it will be appreciated, it is necessary for the pre-selection
of the settings to be reviewed each time there is a change of workpiece shape being
operated upon if the machine is to be used to its optimum effectiveness. Moreover,
where the operator has a variety of workpiece shapes to process in the course of a
working shift and she is thus required to re-set the machine relatively frequently,
she must either memorise the settings she initially decides upon for each shape or
re-set the machine ab initio each time the shape changes. Either way this is demanding
upon the operator and/or time-consuming, but failure to make the appropriate changes
may prove detrimental to the finished product, and in any event there will always
be a tendency to compromise on the settings selected.
[0007] In accordance with the present invention, in such a machine comprising means for
sensing features of the position of a workpiece approaching the operating locality
as the workpiece is fed as aforesaid, and feed length variation means for varying
the distance through which a workpiece is so fed by the workpiece feeding means for
each rotation of the main drive shaft, such variation being effected, in accordance
with pre-selected "feed length" settings, automatically in response to the sensing
of said workpiece features by the sensing means said machine being characterised by
means for storing sets of such pre-settings, each set comprising a plurality of settings,
to be associated each with a sensed workpiece feature, and each set having an identification
by which it can be recalled and thus rendered operational, and further characterised
in that the setting of the maximum for the rotation of the main drive shaft is stored
as a value which is applicable regardless of which set of "feed length" pre-settings
is recalled and rendered operational.
[0008] It will be appreciated that by such an arrangement the operator is now able to make
appropriate settings for each workpiece shape and store them for subsequent recall
each time she has to process a workpiece of that shape. Alternatively the settings
may be made by a different operator, e.g. a more experienced operator, for use by
the less skilled operator, until such time as the latter herself has acquired the
desired level of skill. Moreover, in this latter situation the less skilled operator
will be able readily to select a slower maximum feed rate at which to operate while
nevertheless retaining the same degree of control through the signalling device as
enjoyed by the more skilled operator operating at the higher rate, and of course as
the skill of the less experienced operator increases, she will be able to increase
the feed rate maximum without having to vary the settings previously made.
[0009] It will of course be appreciated that whereas "style-sensitive" settings will normally
be required for each style of workpiece being processed, operator-space and adhesive-sensitive
settings of the machine will not need to be varied with changes in style (or shape)
of the workpieces being processed.
[0010] As is conventional in machines of the type referred to as thermo-cementing and folding
machines, conveniently the folding instrumentalities include a creaser foot about
which folding of the workpiece is effected and adhesive is supplied into the fold
thus formed through an outlet provided in the creaser foot. In accordance with the
present invention, furthermore, preferably means is provided for setting a value for
the temperature of the creaser foot, heating means being also provided for heating
said foot to and maintaining it at or close to the temperature corresponding to the
value set. Moreover in the machine of the present invention preferably the temperature
setting is stored as a value applicable whichever set of pre-settings is recalled
and rendered operational. It will of course be appreciated that this setting is an
adhesive-sensitive setting, as referred to above, and thus also will be unlikely to
require variation by reason of changes in workpiece shape only.
[0011] In order to render the machine more efficient, furthermore, other style-sensitive
pre-settings may also be made and stored as part of the set of settings for a particular
shape of workpiece, to be subsequently recalled and rendered operational as aforesaid.
For example, in the case of a thermo-cementing and folding machine the machine may
comprise adhesive supply means, first selector means for selecting whether or not
adhesive is to be supplied, and second selector means for setting the rate at which
adhesive is to be supplied, said rate as set also being variable proportionately with
the workpiece feed length as set by the feed length variation means, and for each
set of pre-settings a first value corresponding to the status of the first selector
means and a second value corresponding to the selected adhesive flow rate may also
be stored as part of said set and thus be recallable and rendered operational as aforesaid.
[0012] Similarly, in such a machine delay selection means may be provided whereby a delay
in the initiation of the flow of adhesive at the start of a cycle of operation of
the machine can be set, and moreover for each set of pre-settings a third value corresponding
to the selected delay may also be stored as part of said set and thus be recallable
and rendered operational as aforesaid. Again, where the sensing means is effective
to sense the approach to the operating locality of "inside" corners (as herein defined)
in the edge of a workpiece being fed as aforesaid and also the approach of "outside"
corners (as herein defined) in such edge, first inhibit means may be provided for
rendering ineffective signals supplied by the sensing means by which "inside" corners
are sensed and second inhibit means for rendering ineffective signals supplied by
the sensing means by which "outside" corners are sensed, and further for each set
of pre-settings a value for each of said inhibit means corresponding to the status
thereof may be stored as part of said set and each such value be recallable and rendered
operational as aforesaid.
[0013] In machines of the aforementioned type disabling means may be provided for rendering
the sensing means ineffective to control the operation of the workpiece feed length
varyation means and operator-actuatable means may then be provided for selecting the
appropriate pre-selected settings forming part of the particular operational set of
settings. In this case too a value corresponding to the status of the disabling means
may be stored as part of the set for subsequent recall as aforesaid. In addition,
further disabling means may also be provided for disabling said operator-actuatable
means and a value corresponding to the status of said further disabling means may
also be stored as aforesaid.
[0014] Conveniently, furthermore, the sensing means is also effective to initiate the supply
of adhesive when the approach of a workpiece to the operating locality of the machine
is sensed thereby and further operator-actuatable means may be provided for initiating
the supply of adhesive if the sensing means is rendered ineffective as aforesaid.
[0015] As previously mentioned, in machines of this type conventionally the folding instrumentalities
include snipping means by which the portion of the workpiece being folded can be snipped
to facilitate the folding thereof. In accordance with the invention, furthermore,
operator-actuatable inhibit means may be provided for inhibiting under operator control
either the adhesive supply or the operation of the snipping means, function selection
means being provided for selecting which of the two latter-mentioned inhibit functions
is to be operative, and for each set of pre-settings a value corresponding to the
status of said function selection means may be stored as part of said set and be recallable
and rendered operational as aforesaid.
[0016] Again, where the folding instrumentalities include snipping means, means may also
be provided for setting the rate at which snipping operations are effected, said rate
being proportional to the workpiece feed length as controlled by the feed length variation
means, and again for each set of pre-settings a value corresponding to the setting
of the snipping rate setting means may be stored as part of said set and be recallable
and rendered operational as aforesaid. In one embodiment of the invention conveniently
the snipping feed rate setting means constitutes the first inhibit means when the
rate set by said setting means is zero.
[0017] There now follows a detailed description to be read with reference to the accompanying
drawings, of one machine in accordance with the invention, which machine has been
selected for description merely by way of exemplification of the invention and not
by way of limitation thereof.
[0018] In the accompany drawings:-
Figure 1 is a front view of the machine in accordance with the invention;
Figure 2 is a block diagram of an electronic control circuit of said machine;
Figures 3A and 3B constitute a flow chart relating to the control of the general operation
of the machine;
Figures 4A and 4B constitute a flow chart indicating the control of the speed of rotation
of a main drive shaft of the machine;
Figure 5 is a flow chart indicating the control of the rate of adhesive supply; and
Figure 6 is a flow chart indicating the manner in which a feed length adjustment takes
place.
[0019] The machine in accordance with the invention now to be described is a so-called a
thermo-cementing and folding machine, which finds use in the shoe industry and allied
trades and is generally similar, except as hereinafter described, to the machine described
in GB-A 2141968, itself a modification of the machine described in EP-A 0110591. The
machine thus comprises a work table 10 on which a workpiece can be supported at an
operating locality of the machine, at which conventional folding instrumentalities
are located, comprising a fold-initiating block 12 having an upwardly curved work-guiding
surface 14, a gauge finger 16, a creaser foot 22 and a lip turner (not shown), which
completes the fold of the workpiece edge over the creaser foot. During folding, adhesive
can be applied to the workpiece edge through an outlet in the creaser foot, to which
adhesive is supplied via a delivery tube 24 from a melt chamber 28 under the action
of a gear pump 26, which is driven by a stepping motor SM2. The melt chamber 28, delivery
tube 24 and creaser foot 22 are heated respectively by heaters H1, H2, H3. Other features
of the folding instrumentalities are shown in Figure 1.
[0020] "Downstream" of the folding instrumentalities are located conventional edge snipping
means generally designated 30, comprising a fixed and movable blade 32, 34, and conventional
workpiece feeding means in the form of an orbitally moving hammer-and-anvil arrangement
(not shown), which also serves to consolidate the fold. A work release clamp (not
shown) is also provided for clamping the work against the under-side of the creaser
foot during the return movement of the hammer-and-anvil arrangement.
[0021] The hammer-and-anvil arrangement is driven through a main drive shaft (not shown)
by means of an electric motor M1 operation of which is controlled in turn by computer
control means (see Figures 2 to 6) through an inverter I. The inverter receives drive
signals from the computer control means in the form of a voltage and in response thereto
drives the electric motor. The electric motor is in this case an a.c. induction motor.
As will be hereinafter described in detail, the motor and more particularly the speed
of the motor, and thus the speed of rotation of the main drive shaft (hereinafter
referred to as the "feed speed") may be controlled either automatically or by the
operator using a first treadle (not shown), which incorporates a variable output signalling
device in the form of a transducer T (Figure 2), forming part of operator-controlled
feed speed variation means for varying the speed of rotation of the main drive shaft
and thus the speed at which workpieces are fed through the operating locality of the
machine. In addition, a second treadle (also not shown) is provided by means of which,
in a "manual" mode of operation of the machine, by selectively depressing respectively
the toeward and heelward portions of the treadle, two switches S6, S7, can be actuated
under operator control. To this end, as will also be described in detail hereinafter,
switch S6 actuates a stepping motor SM1 by which, through a mechanical arrangement
including a feed length control lever (not shown), the amount through which the hammer-and-anvil
arrangement moves fore-and-after for each revolution of the main drive shaft (hereinafter
referred to as the "feed length"), is varied thus to effect pleating of the folding
over margin of the workpiece. Similarly switch S7 operates a solenoid SOL2 which causes
the edge snipping means 30 to operate and at the same time operates the motor SM1
to vary the feed length according to the appropriate setting. For determining the
feed length provision is made in the form of three selector devices SS1, SS2, SS3
on a control panel 36 of the machine. Each selector device comprises a digital display
and means for scrolling up or down the displayed numerical indicator; each selector
device is thus capable of selecting a feed length in a range 0 to 9, the selected
"feed length" representing a value for a signal which is supplied to the stepping
motor SM1. The first selector device SS1 is utilised to set the feed length for "normal"(i.e.
straight line) operation, the second SS2 for a snipping operation (which will normally
occur when an "inside" corner is passing through the operating locality), and the
third SS3 for a pleating operation (which will usually occur when an "outside" corner
is passing through the operating locality). It is to be understood that in general,
as is common in folding machines, the pleating feed length is likely to be relatively
short, in order to enable pleating to be effected, while the "snipping" feed length
will normally be somewhat longer, in order to avoid mere fraying of the edge by too
many snips being made in the fold. The feed length settings are thus made for each
workpiece to be processed. These are then stored in computer memory and are recallable
and thus rendered operational using an identification in the form of a two-digit code.
To this end a further selector device SS4 is also provided on the control panel incorporating
a two-digit display and serving to enable the code (or style number) to be allocated
to each set of feed length settings selected, the style number providing access, via
the computer control means, to the memory in which information relating to the feed
lengths is stored at an address accessed by the style number. For causing the settings
to be stored, an "enter" button E is also provided on the control panel.
[0022] The machine has a "mains on/off" switch S1, a "motor on/off" S2, a "work lamp on/off"
switch S3 and a so-called knee-switch S5 for purposes which will be described later.
[0023] The control panel 36 of the machine also has the following switches for the purposes
set out hereinafter:
Switch S4, which is an "adhesive supply" on/off switch incorporating a first pilot
light, indicating "on", a second pilot light which, as the adhesive is heating, flashes
to indicate adhesive is not available for supply, but which, when the temperature
of the adhesive has been reached, is continuously illuminated to indicate that the
adhesive supply is available, and a third light which indicates that the adhesive
is in fact being supplied. (This switch thus constitutes first selector means of the
machine.
Switch S8, by which the second treadle is enabled/disabled (said switch thus constituting
further disabling means of the machine);
Switch S9, by which selectively snipping, pleating and adhesive on/off functions can
be effected automatically or under operator control, pilot lights being provided for
indicating which mode has been selected (said switch thus constituting disabling means
for rendering the sensing means ineffective to control the workpiece feed length variation
means of the machine);
Switch S10, which is a three-position pre-selector switch by which the operator can
selectively utilise the knee-switch S5 when the machine is operating in its "automatic"
operating mode (as selected by switch S9). More specifically, switch S10 can be switched
between "off", in which the knee-switch S5 is not effective, an "adhesive inhibit"
position, in which, when the knee-switch S5 is held operated, the supply of adhesive
to the creaser foot 22 is inhibited, and a "snip inhibit" position, in which the edge
snipping means is disabled while the knee-switch S5 is held operated. (This switch
thus constitutes function selection means of the machine);
Switch S11, by which the control of the motor is selectively achieved automatically
or under operator control, pilot lamps being provided for indicating which selection
has been made; and
Switch S12, by which the selection of a "pleating" feed length can be prevented (this
switch thus constituting second inhibit means of the machine).
[0024] Also on the control panel 36 are further selector devices, each of which comprises
a plurality of bars which can be illuminated to indicate a progressive incrementing
or decrementing of a value, selector buttons (+ and -) being provided for effecting
such incrementing and decrementing:
Device SS5, by which the supply of adhesive at the start of a cycle of operation of
the machine may be delayed;
Device SS6, by which, the density of "snipping" can be selected by the operator, generally
in the manner set out in GB-A 2148541. (This switch, if set at zero, serves also as
first inhibit means of the machine);
Device SS7, by which, as will be described in detail hereinafter, a maximum for the
speed of rotation of the main drive shaft ("feed speed") can be set;
Device SS8, by which the temperature of the creaser foot 22 can be varied; and
Device SS9 serves to control the operating speed of the stepping motor SM2 by which
the rate of adhesive supply can be controlled as will be described hereinafter (said
switch thus constituting second selector means of the machine).
[0025] From the foregoing it will be appreciated that a number of pre-selections may be
made, in addition to the three feed length settings, according to the shape of workpiece
being operated upon (the "style-sensitive" settings); these comprise those made using
switches S4, S8, S9, S10, S12, SS5, SS6 and SS9. In the machine in accordance with
the invention operation of the enter button E will be effective to store appropriate
values for the status of each of these switches as part of the set of settings selected
for the particular workpiece shape and all these settings, together with the feed
length settings, are recallable and rendered operational by the operation of switch
SS4. The setting made using switch SS7, on the other hand, is operator-sensitive and
thus remains fixed, regardless of workpiece shape, unless and until altered by the
operator. Similarly the setting made using switch SS8 is adhesive-sensitive and will
remain unchanged for style changes unless and until altered by the operator.
[0026] When the machine is in an automatic mode of operation (selected by switch S9), the
control of adhesive supply (on/off function) and the selection of feed length is effected
using a sensing arrangement including two emitters E1, E2 (constituting further sensing
means of the machine) by which the supply of adhesive is controlled, four emitters
E3, E4, E5, E6 by which an approaching "inside" corner in the edge contour of the
workpiece being operated upon is sensed and which control solenoid SOL2 and also serve
to select the "snipping" feed length, through stepping motor SM1 driving the feed
length control lever, as hereinbefore referred to, and a further emitters E7 ( the
emitters E3-E7 constituting sensing means of the machine) by which an approaching
"outside" corner in the workpiece edge contour is sensed and the "pleating" feed length
selected.
[0027] In the machine in accordance with the invention, when switch S1 is switched on, mains
power is supplied sequentially to heaters H1, H2 and H3 such that the various integers
heated thereby reach operating temperature at essentially the same time. When the
temperature of each integer is reached, then, assuming that switch S4 is switch "on",
the appropriate lamp indicates that adhesive is available and that the machine is
ready for operation. At the same time, power is supplied to solenoid SOL2, which,
in response to appropriate signals, controls the edge snipping arrangement 30, and
also to a transformer (not shown) which steps down the voltage to 12 volts for supply
to a work lamp circuit which includes the "worklamp" switch S3. The 12 volt circuit
is an a.c. supply, but from this is derived an unsmoothed 12 volts d.c. circuit which
supplies power to a mains-controlled control box CB supplying a "mains interrupt"
signal, to be referred to hereinafter. In addition, there is derived from the 12 volt
a.c. circuit a smoothed 12 volt d.c. circuit which supplies power to stepper motor
SM2, which drives the gear pump, and also to stepper motor SM1, by which the feed
length control lever is operated. From the smoothed 12 volt d.c. circuit, furthermore,
is derived a 5 volts circuit, which drives a central processor unit CPU and associated
circuits and also provides power to the various switches and integers of the electrical
and electronic circuits of the machine.
[0028] The central processor unit CPU, which controls the machine, is constituted by a single-chip
8-bit micro-computer (in casu, a Zilog Z8681 which, in addition to a microprocessor,
also incorporates a random access memory/scratch pad RAM (shown separately in Figure
2); this microprocessor is obtainable from Zilog Inc). For the internal timing of
the CPU a system clock C, comprising a free-running 12 MHz crystal, is provided. The
CPU is connected via input-output bus I/OB with input and output ports IP, OP, a non-volatile
memory in the form of an EPROM (erasable programmable read-only memory), which is
accessed by the CPU via the I/OB for instructions to execute, and an EEPROM (electrical
eraseable programmable read-only memory) for the storage of style and "machine status"
information. In addition, an analogue-to-digital converter ADC is provided, to which
signals are supplied by the various integers shown in Figure 2, including thermisters
TS1, TS2, TS3 (which sense the temperatures of the components heated by heaters H1,
H2, H3) and the various switches and selector devices. The ADC is interrogated by
the CPU, via the I/OBus, each time a mains interrupt signalis supplied to the CPU
by the control box CB. More particularly the various channels of the ADC are interrogated
in turn, one in response to each mains interrupt in a so-called "wrap around" sequence.
The ADC supplies information as to the state of the interrogated channel via the input
port IP. The various switches and selector devices supply information as to the state
of the interrogated channel via the data bus I/OB. In addition a digital-to-analogue
converter DAC is provided which supplies analogue control signals to the inverter
I for driving the motor M1, in accordance with digital signals received from the CPU.
The control circuit also comprises a re-set sub-circuit R which is directly connected
into the CPU and by which, upon starting up of the machine, the CPU is enabled to
set the controls to their correct state in a rapid manner. A shaft encoder E driven
by the main drive shaft is also provided having a direct "interrupt" input to the
CPU. In response to the various signals thus supplied to the CPU, the CPU supplies
outputs OP via the data bus I/OB to sub-circuits controlling the heaters H1, H2, H3,
the solenoid SOL2, drives for stepper motors SM1,SM2, emitters E1 to E7 and relay
RL1 as well as to the inverter I as already referred to. The relay RL1 serves as a
"watch dog" over the whole of the control circuit. To this end, it is maintained in
a "made" condition during normal operation of the machine by a control sub-circuit
which is "refreshed" at regular intervals, failure to refresh the sub-circuit causing
the relay RL1 to drop out. More particularly, the sub-circuit receives a signal at
each mains interrupt, the signal serving to change the state of the circuit between
"1" and "0", the arrangement being such that switching to the "1" state constituting
the "refresh" signal.The sub-circuit is arranged to become de-energised, in the absence
of a refresh signal, after a time interval which is greater than the interval between
two "1" signals.
[0029] De-energisation of the sub-circuit of course switches off the relay, thereby terminating
the power supply to the machine.
[0030] In the machine in accordance with the invention the emitters, constituting the various
sensing means, are actuated in response to control pulses supplied by the CPU sequentially
thereto at each system clock interrupt and emit pulses of infra-red radiation, which
are separately received by the receiver E/R located in the machine head above the
emitters. In other machines in accordance with the invention other types of sensing
means may of course be utilised.
[0031] Figures 3 to 6 constitute flow charts illustrating various functions of the software
by which the machine in accordance with the invention is controlled. It will be noted
that there are no inscriptions within any of the boxes of the flow charts, but rather
a full description of each step is appended to this specification.
[0032] Referring now to Figures 3A and 3B which relate to the general running of the machine,
at the first step 650 the status of switch S9 is checked to determine whether the
adhesive supply (on/off), snipping and pleating functions are to be controlled automatically,
namely through the emitters E1 to E7, or under operator control, using the knee-switch
S5 and treadles; the machine in this regard operates in the same manner as described
in GB-A 2141968. If a "No" is obtained, indicating that "manual" has been selected,
at step 652 a command is issued to ensure that the motor will not operate in "automatic"mode,
and at step 654 the status of knee-switch S5 is monitored. If the machine is not switched
on, then the software loops back to step 650, but in the event that the knee-switch
is actuated, adhesive is supplied, initially, ie at the start of a cycle of operation
of the machine, with a "fast forward" cycle of operation of the machine, with a "fast
forward" operation of the motor to give a surge, generally as described in EP-A 0110591
(Step 656).The control of the rate of adhesive supply will be described hereinafter
in connection with Figure 5. The status of knee switch S5 continues to be monitored
at step 658; it will be recalled that as described in GB-A 2141968, the knee switch
must be released by the operator and reactuated in order to switch off the adhesive
flow. When such flow is switched off, the operation of the stepping motor SM2 is stopped
and reversed to provide for suck-back of the adhesive, both initially and thereafter
intermittently, as described in detail in EP-A 0154441 (step 660).
[0033] It is also to be noted that throughout the operation as set out above, the various
switches and selector devices, e.g. those relating to the control of the snipping
and pleating functions are regularly and frequently monitored and any signals therefrom
processed.
[0034] In the event that "automatic" operation is selected at step 650, then the status
of emitters E1, E2 is interrogated (step 662). In the event that the emitters are
uncovered, then a command is issued to ensure that the motor will not operate in "automatic"
mode (step 664) and the circuit loops back to step 650. Where the emitters E1, E2
are covered, indicating that a workpiece is present then any delay in the initiation
of adhesive supply, as selected by selector device SS5 is executed (step 666) and
thereafter the status of switch S11 is interrogated, to determine whether the motor
M1 is to be controlled automatically or by the operator using the right hand treadle.
In the case of "automatic" selection, the motor M1 is switched on (step 670). If the
"manual" operation is selected, on the other hand, then a signal is awaited from transducer
T associated with the right hand treadle; this will described in greater detail with
reference to Figure 6. At step 674 the supply of adhesive is initiated, in the same
manner as described previously with reference to step 656 and this continues until
the emitters E1, E2 are once more uncovered (step 674). Upon the uncovering of the
emitters, indicating that a workpiece is no longer present, a delay in switching off
the adhesive supply is calculated (step 676), on the basis of rotations of the main
drive shaft between the uncovering of the first emitter and that of the second; it
will be appreciated that the two emitters lie one after the other in the general feed
direction. The calculated delay is then implemented at step 678 and thereafter the
adhesive supply is switched off (step 680), in the same manner as described with reference
to step 660.
[0035] At step 682 the status of switch S11 is once more interrogated, essentially to ensure
that the workpiece is fed completely out of the operating locality, the arrangement
being such that if "automatic" operation has been selected, a delay, based upon the
current feed length selected by one of selected devices SS1, SS2, SS3, is calculated
and implemented (684 and 686) prior to the motor M1 being switched off (step 688).
In the event that "manual" operation has been selected, then it is assumed that the
operator will ensure that the workpiece has been fed from the operation locality.
Thereafter the circuit loops back to step 650.
[0036] As described in detail in GB-A 2141968, when "automatic" is selected at step 650,
then in the event that switch S10 is appropriately set, the knee-switch may serve
to inhibit either "snipping" or the adhesive supply when actuated. On the other hand,
when "automatic" operation is selected by means of switch S11, operation of the knee-switch
S5 acts as an emergency stop.
[0037] Referring now to Figures 4A and 4B, which relate to the control of the motor M1 and
more particularly to the operation of the machine depending upon the selection made
by switch S11, at step 700 the status of said switch is interrogated. If "automatic"
operation is selected then at step 702 the status of the emitters E1, E2 is interrogated,
that is to say the presence of a workpiece is checked for. If a workpiece is present
then at step 704 the "basic speed" of the motor is set at 2,400 rpm; this is in fact
a function of the software itself, the particular speed being assessed as being the
optimum for the operation of a machine of this kind. At step 706 thereafter the status
of selector device SS7, by which a proportional value of the set speed (in this case
2,400 rpm) is selected by the application of a reduction factor and at step 708 the
software then calculates, e.g. by look-up tables, the value of the drive signal to
be supplied to the motor M1 to achieve the desired speed and the drive signal is supplied
accordingly. At step 710 the actual speed of rotation of the main drive shaft, which
is monitored by the shaft encoder E, is calculated from the output of the encoder
and at step 712 the difference between the calculated and the actual speed is determined
and compared with a pre-set tolerance. If the difference does not lie within the given
tolerance, then the drive signal supplied to the motor M1, as previously calculated
at step 708, is modified according to a feedback factor (step 714), said factor being
calculated so as to bring actual speed of rotation of the shaft up to the desired
speed and this feedback factor is then applied to the drive signal value (step 716).
The feedback factor is thereafter stored and is applied, without further modification,
provided that the difference between the desired and actual speed of rotation of the
main drive shaft remains within the tolerance. The appropriate drive signal is thus
applied to motor M1 (step 718) and the circuit then loops once more back to step 700.
[0038] In the event that at step 702 the emitters E1, E2 become uncovered, indicating that
a workpiece is no longer present, then, bearing in mind that this circuit is continuously
looping, at step 720 a signal to stop the operation of motor M1 is supplied.
[0039] In the case where at step 700 a "manual" operation has been selected, then at step
722 the status of the signal from the transducer associated with the right hand treadle
is interrogated, in particular, the treadle will either indicate a "stop" condition
or a "drive" condition, in which latter case the value of the signal from the transducer
will be converted proportionally to a motor speed. The transducer is also able to
provide a further signal, namely by the operator depressing the treadle with her heel
to signal a requirement that the machine is brought to a stop with the hammer-and-anvil
arrangement in a closed condition; this may be desirable where a workpiece has not
been completely processed but rather it is desirable to carry out some intermediate
operation on the workpiece part-way through a cycle of operation. At step 724, therefore,
this condition of the transducer is sought and in the event that a corresponding signal
is provided, then at step 726 the motor M1 is switched off with the hammer-and-anvil
arrangement in closed condition. Otherwise if no such signal has been provided, then
at step 728 the status of the transducer is interrogated as to whether it is in a
"stop" or "drive" condition. If "stop" has been selected, then the circuit leads to
step 720 and the motor M1 is switched off, this time with the hammer-and-anvil arrangement
in an open condition. In the event that "drive" has been selected, then steps 706
and subsequent steps are followed as described above; that is to say the reduction
factor which is set by device SS7 is applied to the motor speed set according to the
position of the transducer in "drive" mode and drive signals are supplied to the motor
M1 as aforesaid.
[0040] Figure 5 relates to the operation of the adhesive supply means, more particularly
the signalling supplied to stepping motor SM2. Thus, at step 730 the required adhesive
supply rate, as set by selector device SS9, is ascertained and, in accordance with
the current speed of rotation of the main drive shaft, as ascertained from the shaft
encoder (step 732), the requested adhesive supply rate is modified proportionally,
namely by dividing the actual speed of rotation of the main drive shaft by 2,400 and
thus arriving at a proportion to be applied to the requested adhesive rate (step 734).
At step 736 and 738 the question of whether a snipping or pleating operation respectively
has been selected is posed. To this end, in "automatic" mode the status of the various
emitters E3 to E7 will be addressed, whereas in "manual" mode the status of the left
hand treadle is interrogated. In the event that neither a snipping nor a pleating
operation has been selected then at 740 the appropriate drive signal is supplied to
motor SM2 to achieve the adhesive supply rate as determined at step 734. In the event
that either a snipping or a pleating operation has been selected, then at step 742
the calculated adhesive supplied rate required is again modified according to the
setting of the appropriate one of selector devices SS2 and SS3. In this regard it
will be noted that the setting of the desired adhesive supply rate will be applicable
whenever "normal" feeding of the workpiece is taken place, as determined by the setting
of selector device SS1. The modification of the delivery rate in accordance with the
setting of either one of devices SS2 and SS3 will be proportional, in the same ratio
as that between the settings of the selected device and device SS1.
[0041] Thereafter, at step 744, the adhesive supply rate as determined at step 734 is modified
by this further modification factor and thereafter the appropriate drive signal is
supplied to motor SM2 (step 740).
[0042] Figure 6 indicates further aspects of the software relating to the adjustment of
feed length which will take place during the operating cycle of the machine. It will
thus be appreciated that, as with the sections of software to which Figs. 4 and 5
also relate, these sub-programs are access regularly and frequently during the general
operation of the machine as set out in Figure 3. The particular sub-program is brought
into effect only if a change in feed length is indicated, either by a signal from
the emitters E3 to E7 or a signal from the left hand treadle, depending on the particular
mode of operation of the machine. In the event that a new feed length is indicated
then at step 750 the question is posed as to whether a feed length change is currently
taking place. If so, then at step 752 an instruction to wait for the current change
to be completed is supplied. At step 754 the displacement of the feed length control
lever necessary to bring about the required change of feed length is calculated in
terms of steps of stepping motor SM1 by which the position of the lever is varied.
It is the intention that any change of feed length which takes place during the operating
cycle of the machine, i.e. when the machine is actually running, is effected smoothly
as opposed to previous machines in which the change has been effectively instantaneous,
leading to "snatching" of the workpiece as the change takes place. If, however, the
motor M1 is not in fact operating at the time of the feed length change, as checked
at step 756, then the feed length change can be promptly executed and to this end
at step 758 the motor feed speed is treated as at the maximum so that the change of
feed length is effected in the quickest possible time. In the event that the machine
is operating at the time then the actual speed of rotation of the main drive shaft
is calculated using shaft encoder E (step 760). Whichever information is thus supplied,
at step 762 the stepping rate of stepping motor SM1 required to displace the feed
length control lever through the appropriate distance within a pre-set number of,
e.g. 3, revolutions of the main drive shaft (which will give an allowed time dependent
upon the speed of rotation of the drive shaft as calculated at step 760 or set at
step 758) is calculated, such calculation being of course dependent upon the maximum
stepping rate limit for the motor SM1. In the event that the stepping motor cannot
achieve the stepping rate required, then it will be operated at a maximum speed to
achieve the change of feed length in the smallest time commensurate with that speed.
[0043] If desired, the change in the rate of adhesive supply corresponding to the feed length
change may also be similarly "phased" to achieve a smooth transition.
1. Folding machine comprising
a main drive shaft driven by a motor (M1),
folding instrumentalities (12, 14, 16, 22, 30) arranged at an operating locality
of the machine,
workpiece feeding means operable in timed relation with the rotation of the main
drive shaft for feeding a workpiece through the operating locality, and
feed speed variation means (T) for varying the speed of rotation of the main drive
shaft,
characterised in that the feed speed variation means (T) comprises a variable output
signalling device (T) which supplies output signals in response to which drive signals
are caused to be supplied to the motor driving the main drive shaft, said device (T)
having a range of positions between "maximum" and "minimum" end positions,
and in that means (SS7) is provided for setting a maximum for the speed of rotation
of the main drive shaft, and thus for the feed speed as controlled by the feed speed
variation means (T), the arrangement being such that the value of the output signal
appropriate for achieving the set maximum speed of rotation of the main drive shaft
(the "maximum output signal") corresponds to the "maximum" end position of said device,
regardless of the setting of said setting means (SS7), and the values of the output
signals corresponding to positions intermediate the "maximum" and "minimum" end positions
of the device are proportional, over the range of positions, to the value of the maximum
output signal.
2. Machine according to Claim 1 further comprising
means (E3 to E7) for sensing features of the position of a workpiece approaching
the operating locality as the workpiece is fed as aforesaid, and
feed length variation means (SM1) for varying the distance through which a workpiece
is so fed by the workpiece feeding means for each rotation of the main drive shaft,
such variation being effected, in accordance with pre-selected "feed length" settings,
automatically in response to the sensing of said workpiece features by the sensing
means,
said machine being characterised by means for storing sets of such pre-settings, each
set comprising a plurality of settings, to be associated each with a sensed workpiece
feature, and each set having an identification by which it can be recalled and thus
rendered operational, and further characterised in that the setting of the maximum
for the rotation of the main drive shaft is stored as a value which is applicable
regardless of which set of "feed length" pre-settings is recalled and rendered operational.
3. Machine according to Claim 2 wherein the folding instrumentalities (12, 14, 16, 22)
include a creaser foot (22) about which folding of the workpiece is effected, and
wherein adhesive is supplied into the fold thus formed through an outlet provided
in the creaser foot, and further wherein means (SS8) is provided for setting a value
for the temperature of the creaser foot (22), heating means (H3) being also provided
for heating said foot to and maintaining at or close to the temperature corresponding
to the value set,
characterised in that the temperature setting is stored as a value applicable whichever
set of pre-settings is recalled and rendered operational.
4. Machine according to either one of Claims 2 and 3 comprising adhesive supply means
(22, 28), first selector means (S4) for selecting whether or not adhesive is to be
supplied, and second selector means (SS9) for setting the rate at which adhesive is
to be supplied, said rate as set also being variable proportionately with the workpiece
feed length as set by the feed length variation means (-, SM1),
characterised in that for each set of pre-settings a first value corresponding to
the status of the first selector means (S4) and a second value corresponding to the
selected adhesive flow rate are also stored as part of said set and are thus recallable
and rendered operational as aforesaid.
5. Machine according to Claim 4 wherein delay selection means (SS5) is provided whereby
a delay in the initiation of the flow of adhesive at the start of a cycle of operation
of the machine can be set
characterised in that for each set of pre-settings a third value corresponding to
the selected delay is also stored as part of said set and is thus recallable and rendered
operational as aforesaid.
6. Machine according to any one of the preceding Claims wherein the sensing means (E3,
E7) is effective to sense the approach to the operating locality of "inside" corners
(as herein defined) in the edge of a workpiece being fed as aforesaid and also the
approach of "outside" corners (as herein defined) in such edge, and wherein first
inhibit means (SS6) is provided for rendering ineffective signals supplied by the
sensing means by which "inside" corners are sensed and second inhibit means (S12)
for rendering ineffective signals supplied by the sensing means by which "outside"
corners are sensed,
characterised in that for each set of pre-settings a value for each of said inhibit
means SS6, S12) corresponding to the status thereof is stored as part of said set
and each such value is recallable and rendered operational as aforesaid.
7. Machine according to any one of Claims 2, 3, 4 and 5 or to Claim 6 when tied directly
or indirectly to any one of Claims 2, 3, 4 and 5 comprising disabling means (S9) for
rendering the sensing means (E3-E7) ineffective to control the operation of the feed
length variation means (-, SM1) together with operator-actuatable means for selecting
the appropriate pre-selected settings forming part of the particular operational set
of settings,
characterised in that for each set of pre-settings a value corresponding to the status
of the disabling means (S9) is stored as part of said set and is recallable and rendered
operational as aforesaid.
8. Machine according to Claim 7 comprising further disabling means (S8) for disabling
the operator-actuatable means (S6, S7) for selecting the appropriate settings as aforesaid,
characterised in that for each set of pre-settings a value corresponding to the status
of said further disabling means (S8) is stored as part of said set and is recallable
and rendered operational as aforesaid.
9. Machine according to either one of Claims 7 and 8 when tied directly or indirectly
to Claim 4 wherein further sensing means (E1, E2) is provided which is effective to
initiate the supply of adhesive when the approach of a workpiece to the operating
locality of the machine is sensed thereby,
characterised in that further operator-actutable means (S5) is provided for initiating
the supply of adhesive if the further sensing means (E1, E2) is rendered ineffective
as aforesaid.
10. Machine according to Claim 9 or to either one of Claims 7 and 8 when tied directly
or indirectly to Claim 4 wherein the folding instrumentalities (12, 14, 16, 22, 30)
include snipping means (30) by which the portion of the workpiece being folded can
be snipped to facilitate the folding thereof, and wherein operator-actuatable inhibit
means (S5) is provided for inhibiting under operator control either the adhesive supply
or the operation of the snipping means, function selection means (S10) being provided
for selecting which of the two latter-mentioned inhibit functions is to be operative,
characterised in that for each set of pre-settings a value corresponding to the status
of said function selection means (S10)is stored as part of said set and is recallable
and rendered operational as aforesaid.
11. Machine according to any one of Claims 2 to 5, 7, 8 and 9 or to Claim 6 when tied
directly or indirectly to any one of Claims 2 to 5 wherein the folding instrumentalities
(12, 14, 16, 22, 30) includes snipping means (30) by which the portion of the workpiece
being folded can be snipped to facilitate the folding thereof, and wherein means (SS6)
is provided for setting the rate at which snipping operations are effected, said rate
being proportional to the feed length as controlled by the feed length variation means
(-, SM1),
characterised in that for each set of pre-settings a value corresponding to the setting
of the snipping rate setting means (SS6) is stored as part of said set and is recallable
and rendered operational as aforesaid.
1. Umbugmaschine, die
eine durch einen Motor (M1) angetriebene Hauptantriebswelle umfaßt,
Umbugelemente (12, 14, 16, 22, 30), die in einem Arbeitsbereich der Maschine angebracht
sind,
eine Arbeitsstück-Vorschubeinrichtung, die in zeitlich abgestimmter Relation mit
der Drehung der Hauptantriebswelle betrieben wird, um ein Arbeitsstück durch den Arbeitsbereich
zu transportieren sowie
eine Einrichtung zum Ändern der Vorschubgeschwindigkeit (T), um die Drehzahl der
Hauptantriebswelle zu verändern,
dadurch gekennzeichnet, daß die Einrichtung zum Ändern der Vorschubgeschwindigkeit
(T) eine Signalgebungseinrichtung (T) für variable Ausgangssignale umfaßt, welche
Ausgangssignale liefert, die bewirken, daß Antriebssignale zu dem Motor, der die Hauptantriebswelle
antreibt, geliefert werden, wobei die genannte Einrichtung (T) eine Anzahl verschiedener
Positionen zwischen "Maximal"- und "Minimal"-Endpositionen beinhaltet und dadurch
daß eine Einrichtung (SS7) zur Verfügung steht, um einen Maximalwert für die Drehzahl
der Hauptantriebswelle und damit für die von der Einrichtung zur Veränderung der Vorschubgeschwindigkeit
(T) gesteuerte Vorschubgeschwindigkeit einzustellen, wobei die Anordnung derart ist,
daß der zum Erreichen der eingestellten maximalen Drehzahl der Hauptantriebswelle
erforderliche Wert des Ausgangssignals ( das "Maximal-Ausgangssignal"), der "maximalen"
Endpositon der genannten Einrichtung; unabhängig von der Einstellung der genannten
Einstellvorrichtung (SS7), entspricht, und die Werte der Ausgangssignale, welche Positionen
zwischen den "Maximal"- und "Minimal"-Endpositionen der Einrichtung entsprechen, über
den Bereich der verschiedenen Positionen hinweg proportional dem Wert des maximalen
Ausgangssignals sind.
2. Maschine gemäß Anspruch 1, die darüberhinaus
eine Einrichtung (E3 bis E7) zum Abfühlen der Merkmale der Position eines Arbeitsstückes,
das sich dem Arbeitsbereich nähert, wenn das Arbeitsstück wie oben erwähnt transportiert
wird, beinhaltet sowie
eine Einrichtung zum Verändern der Vorschublänge (SM1), um die Strecke, über welche
ein Arbeitstück bei jeder Drehung der Hauptantriebswelle durch die Arbeitsstück-Vorschubeinrichtung
transportiert wird, zu verändern, wobei eine derartige Veränderung in Übereinstimmung
mit den vorgewählten Einstellungen der "Vorschublänge" automatisch als Reaktion auf
das Abfühlen der genannten Arbeitsstück-Merkmale durch die Abfühl-Einrichtung erfolgt,
wobei die genannte Maschine durch eine Einrichtung zum Speichern von Sätzen solcher
vorgewählten Einstellungen gekennzeichnet ist und jeder Satz eine Vielzahl von Einstellungen
beinhaltet, die je einem abgefühlten Arbetsstück-Merkmal zugeordnet werden müssen
und jeder Satz eine Kennzeichnung hat, durch welche er wieder aufgerufen und damit
bearbeitet werden kann
und darüberhinaus dadurch gekennzeichnet ist, daß die Einstellung des Maximalwertes
für die Drehung der Hauptantriebswelle als ein Wert gespeichert ist, welcher unabhängig
davon anwendbar ist, welcher Satz von vorgewählten Einstellungen der "Vorschublänge"
zum Bearbeiten aufgerufen und betriebsbereit gemacht wird.
3. Maschine gemäß Anspruch 2, bei welcher die Umbugelemente (12, 14, 16, 22) einen Faltenfuß
(22) umfassen, um welchen das Umbuggen des Arbeitsstückes erfolgt, und bei welcher
über einen Auslaß, der im Faltenfuß ausgebildet ist, Klebstoff in die auf diese Weise
gebildete Bugkante geführt wird und bei welcher darüberhinaus eine Einrichtung (SS8)
zur Verfügung steht, um einen Wert für die Temperatur des Faltenfußes (22) einzustellen,
und auch eine Heiz-Einrichtung, um den genannten Fuß auf die dem eingestellten Wert
entsprechende Temperatur aufzuheizen und ihn bei oder annähernd bei dieser Temperatur
zu halten,
dadurch gekennzeichnet, daß die Temperatureinstellung als ein Wert gespeichert wird,
der bei jeglichem Satz von Voreinstellungen, der zum Bearbeiten aufgerufen wird, Anwendung
findet.
4. Maschine gemäß einem der Ansprüche 2 und 3, die eine Klebstoffzuführeinrichtung (22,
28) umfaßt, eine erste Wahlvorrichtung (S4), um festzulegen, ob Klebstoff zugeführt
werden soll oder nicht sowie eine zweite Wahlvorrichtung (SS9), um die Geschwindigkeitsstufe
einzustellen, mit welcher Klebstoff zugeführt werden soll, wobei diese Stufe als Satz
auch proportional zu der Arbeitsstück-Vorschublänge, die durch die Einrichtung zum
Verändern der Vorschublänge (-, SM1) eingestellt wurde, verändert werden kann,
dadurch gekennzeichnet, daß für jeden Satz von Voreinstellung auch ein erster Wert,
der dem Zustand der ersten Wahlvorrichtung (S4) entspricht, und ein zweiter Wert,
welcher der ausgewählten Klebstofftransportstufe entspricht, als Teil des genannten
Satzes gespeichert und damit, wie oben erwähnt, zum Bearbeiten aufgerufen wird.
5. Maschine gemäß Anspruch 4, bei welcher eine Verzögerungs-Wahlvorrichtung (SS5) zur
Verfügung gestellt wird, wobei eine Verzögerung beim Einsetzen des Klebstofftransportes
zu Beginn eines Arbeitsablaufes der Maschine eingestellt werden kann,
dadurch gekennzeichnet, daß für jeden Einstellungssatz auch ein dritter Wert, welcher
der gewählten Verzögerung entspricht, als Teil des genannten Satzes gespeichert wird
und, wie oben erwähnt, zum Bearbeiten aufgerufen werden kann.
6. Maschine gemäß einem der vorgenannten Ansprüche, bei welcher die Abfühl-Einrichtung
(E3, E7) bewirkt, daß die Annäherung von "Innen"-bögen (wie oben beschrieben) in der
Kante eines wie oben beschrieben transportierten Arbeitsstückes und auch die Annäherung
von "Außen"-bögen (wie oben beschrieben) in einer solchen Kante an den Arbeitsbereich
ertastet werden, und bei welcher eine erste Speer-Einrichtung (SS6) zur Verfügung
steht, um die durch die Abfühl-Einrichtung, durch welche "Innen"-bögen ertastet werden,
gelieferten Signale außer Kraft zu setzen sowie eine zweite Sperr-Einrichtung (S12),
um die durch die Abfühl-Einrichtung, durch welche "Außen"-bögen ertastet werden, gelieferten
Signale außer Kraft zu setzen,
dadurch gekennzeichnet, daß für jeden Satz von Einstellung ein Wert für jede der genannten
Sperr-Einrichtungen (SS6, S12), welcher deren Zustand entspricht, als Teil des genannten
Satzes gespeichert wird und jeder solche Wert, wie oben erwähnt, zum Bearbeiten aufgerufen
werden kann.
7. Maschine gemäß einem der Ansprüche 2, 3, 4 und 5 oder gemäß Anspruch 6, wenn dieser
direkt oder indirekt mit einem der Ansprüche 2, 3, 4 und 5 verbunden ist, die eine
Abschalt-Einrichtung (S9) umfaßt, um der Abfühl-Einrichtung (E3 - E7) die Wirkung
zu nehmen, um die Tätigkeit der Einrichtung zur Änderung der Arbeitsstück-Vorschublänge
(-, SM1) gemeinsam mit der durch die Arbeitskraft zu betätigenden Einrichtung zum
Auswählen der entsprechenden vorgewählten Einstellungen, die Teil des speziellen Bearbeitungs-Einstellungssatzes
sind, zu steuern,
dadurch gekennzeichnet, daß für jeden Satz von Voreinstellungen ein Wert, der dem
Zustand der Abschalt-Einrichtung (S9) entspricht, als Teil des genannten Satzes gespeichert
wird und, wie oben erwähnt, zum Bearbeiten abgerufen werden kann.
8. Maschine gemäß Anspruch 7, die eine weitere Abschalt-Einrichtung (S8)umfaßt, um die
durch die Arbeitskraft zu betätigende Einrichtung (S6, S7) zu blockieren, um die entsprechenden
Einstellungen, wie oben erwähnt, auszuwählen,
dadurch gekennzeichnet, daß für jeden Satz von Voreinstellungen ein Wert, der dem
Zustand der weiteren Abschalt-Einrichtung (S8) entspricht, als Teil des genannten
Satzes gespeichert wird und zum Bearbeiten aufgerufen werden kann.
9. Maschine gemäß einem der Ansprüche 7 und 8, wenn diese direkt oder indirekt mit Anspruch
4 verbunden sind, bei welcher eine weitere Abfühl-Einrichtung (E1, E2) zur Verfügung
steht, die bewirkt, daß die Klebstoffzuführung gestartet wird, wenn die Annäherung
des Arbeitsstückes an den Arbeitsbereich der Maschine durch diese ertastet wird,
dadurch gekennzeichnet, daß eine weitere, durch die Arbeitskraft zu betätigende Einrichtung
(S5) zur Verrügung steht, um die Zuführung des Klebstoffes zu starten, wem die weitere
Abfühl-Einrichtung (E1, E2), wie oben erwähnt, außer Kraft gesetzt wird.
10. Maschine gemäß Anspruch 9 oder einem der Ansprüche 7 und 8, wenn diese direkt oder
indirekt mit Anspruch 4 verbunden sind, bei welcher die Umbugelemente (12, 14, 16,
22, 30) eine Einschneid-Einrichtung (30) umfassen, durch welche der Abschnitt des
Arbeitsstuckes, der umgebuggt wird, eingeschnitten werden kann, um das Umbuggen dieses
Abschnittes zu vereinfachen, und bei welcher eine durch die Arbeitskraft zu betätigende
Sperr-Einrichtung (S5) zur Verfügung steht, um von der Arbeitskraft gesteuert entweder
die Klebstoffzufuhr oder die Tätigkeit der Einschneid-Einrichtung zu blockieren, wobei
eine Funktions-Auswahl-Einrichtung (S10) zur Verfügung steht, um auszuwählen, welche
der zwei letztgenannten Sperrfunktionen betriebsbereit sein soll,
dadurch gekennzeichnet, daß für jeden Satz von Einstellungen ein Wert, der dem Zustand
der genannten Funktions-Auswahl-Einrichtung (S10) entspricht, als Teil des genannten
Satzes gespeichert wird und, wie oben erwähnt, zum Bearbeiten aufgerufen werden kann.
11. Maschine gemäß einem der Ansprüche 2 bis 5, 7, 8 und 9 oder gemäß Anspruch 6, wenn
dieser direkt oder indirekt mit einem der Ansprüche 2 bis 5 verbunden ist, bei welcher
die Umbugelemente (12, 14, 16, 22, 30) eine Einschneid-Einrichtung (30) beinhalten,
durch welche der Abschnitt des Arbeitsstückes, der umgebuggt wird, eingeschnitten
werden kann, um das Umbuggen dieses Abschnittes zu vereinfachen, und bei welcher eine
Einrichtung (SS6) zur Verfügung steht, um die Stufe einzustellen, mit welcher die
Einschneidvorgänge ausgeführt werden, wobei diese Stufe proportional der durch die
Einrichtung zum Verändern der Vorschublänge (-, SM1) gesteuerten Arbeitsstück-Vorschublänge
ist,
dadurch gekennzeichnet, daß für jeden Satz von Einstellungen ein Wert, der der Einstellung
der Einrichtung zur Einstellung der Einschneidstufe (SS6) entspricht, als Teil des
genannten Satzes gespeichert wird und, wie oben erwähnt, zum Bearbeiten aufgerufen
werden kann.
1. Machine à plier comprenant
un arbre menant principal entraîné par un moteur (M1),
des instruments de pliage (12, 14, 16, 22, 30) disposés à un emplacement de travail
de la machine,
un moyen d'amenée de pièces à travailler actionnable en relation synchronisée avec
la rotation de l'arbre menant principal servant à faire passer une pièce à travailler
à travers l'emplacement de travail, et
un moyen (T) de variation de vitesse d'amenée servant à faire varier la vitesse
de rotation de l'arbre menant principal,
caractérisée en ce que le moyen (T) de variation de vitesse d'amenée comprend un
dispositif (T) de signal de sortie variable qui fournit des signaux de sortie en réponse
auxquels on provoque le passage de signaux d'entraînement au moteur entraînant l'arbre
menant principal, ledit dispositif (T) ayant une gamme de positions entre des positions
extrêmes "maximum" et "minumum",
et en ce qu'un moyen (SS7) est prévu servant à régler un maximum pour la vitesse de
rotation de l'arbre menant principal, et donc pour la vitesse d'amenée telle que commandée
par le moyen (T) de variation de vitesse d'amenée, l'agencement étant tel que la valeur
du signal de sortie appropriée pour obtenir la vitesse de rotation maximum réglée
de l'arbre menant principal (le "signal de sortie maximum") correspond à la position
extrême "maximum" dudit dispositif, sans tenir compte du réglage dudit moyen de réglage
(SS7), et les valeurs des signaux de sortie correspondant aux positions intermédiaires
entre les positions extrêmes "maximum" et "minimum" du dispositif sont proportionnelles,
sur toute la gamme de positions, à la valeur du signal de sortie maximum.
2. Machine selon la revendication 1, comprenant en outre
des moyens (E3 à E7) servant à détecter des caractéristiques de la position d'une
pièce à travailler en approche de l'emplacement de travail lorsque la pièce à travailler
est amenée de la manière susmentionnée, et
un moyen (SM1) de variation de longueur d'amenée servant à faire varier la distance
sur laquelle une pièce à travailler est ainsi amenée par le moyen d'amenée de pièces
à travailler pour chaque rotation de l'arbre menant principal, une telle variation
étant effectuée, conformément à des réglages de "longueur d'amenée" présélectionnés,
automatiquement en réponse à la détection desdites caractéristiques de la pièce à
travailler effectuée par les moyens de détection,
ladite machine étant caractérisée par des moyens servant à mettre en mémoire des ensembles
de tels pré-réglages, chaque ensemble comprenant une pluralité de réglages, chacun
devant être associé à une caractéristique d'une pièce à travailler détectée, et chaque
ensemble possédant une identification grâce à laquelle il peut être rappelé et ainsi
rendu opérationnel,
et caractérisée en outre en ce que le réglage du maximum pour la rotation de l'arbre
menant principal est mis en mémoire sous forme d'une valeur qui est applicable sans
tenir compte de quel ensemble de pré-réglages de "longueur d'amenée" est rappelé et
rendu opérationnel.
3. Machine selon la revendication 2, dans laquelle les instruments de pliage (12, 14,
16, 22) comprennent un pied plisseur (22) autour duquel s'effectue le pliage de la
pièce à travailler, et dans lequel de l'adhésif est fourni dans le pli ainsi formé
à travers un orifice de sortie prévu dans le pied plisseur, et en outre dans laquelle
un moyen (SS8) est prévu servant à régler une valeur pour la température du pied plisseur
(22), un moyen de chauffage (H3) étant également prévu servant à chauffer ledit pied
jusqu'à la température correspondant à la valeur réglée et à le maintenir au niveau
ou proche de celle-ci,
caractérisée en ce que le réglage de température est mis en mémoire sous forme d'une
valeur applicable quel que soit l'ensemble de pré-réglages qui est rappelé et rendu
opérationnel.
4. Machine selon l'une ou l'autre des revendications 2 et 3, comprenant un moyen (22,
28) d'alimentation en adhésif, un premier moyen de sélection (S4) servant à sélectionner
si oui ou non on doit fournir de l'adhésif, et un second moyen de sélection (SS9)
servant à régler la vitesse à laquelle on doit fournir l'adhésif, ladite vitesse telle
que réglée étant également variable proportionnellement à la longueur d'amenée de
pièce à travailler telle que réglée par le moyen de variation de longueur d'amenée
(-, SM1),
caractérisée en ce que pour chaque ensemble de pré-réglages une première valeur correspondant
à l'état du premier moyen de sélection (S4) et une seconde valeur correspondant à
la vitesse d'écoulement d'adhésif sélectionnée sont également mises en mémoire comme
faisant partie dudit ensemble et sont ainsi susceptibles d'être rappelées et rendues
opérationnelles de la manière susmentionnée.
5. Machine selon la revendication 4, dans laquelle un moyen de sélection de retard (SS5)
est prévu grâce auquel on peut régler un retard lors du lancement de l'écoulement
d'adhésif au début d'un cycle de travail de la machine,
caractérisée en ce que pour chaque ensemble de pré-réglages une troisième valeur correspondant
au retard sélectionné est également mise en mémoire comme faisant partie dudit ensemble
et elle est donc susceptible d'être rappelée et rendue opérationnelle de la manière
susmentionnée.
6. Machine selon l'une quelconque des revendications précédentes, dans laquelle le moyen
de détection (E3, E7) est actif pour détecter l'approche de l'emplacement de travail
des coins "intérieurs" (tels que définis dans ce document) du bord d'une pièce à travailler
en cours d'amenée de la manière susmentionnée ainsi que l `approche des coins "extérieurs"
(tels que définis dans ce document) d'un tel bord, et dans laquelle un premier moyen
inhibiteur (SS6) est prévu servant à rendre sans effet les signaux fournis par le
moyen de détection grâce auquel les coins "intérieurs" sont détectés et un second
moyen inhibiteur (S12) servant à rendre sans effet des signaux fournis par le moyen
de détection grâce auquel les coins "extérieurs" sont détectés,
caractérisée en ce que pour chaque ensemble de pré-réglages une valeur pour chacun
desdits moyens inhibiteurs (SS6, S12) correspondant à l'état de ceux-ci est mise en
mémoire comme faisant partie dudit ensemble et chaque dite valeur est susceptible
d'être rappelée et rendue opérationnelle de la manière susmentionnée.
7. Machine selon l'une quelconque des revendications 2, 3, 4 et 5 ou de la revendication
6 en conjonction directe ou indirecte avec l'une quelconque des revendications 2,
3, 4 et 5, comprenant un moyen de mise hors service (S9) servant à rendre le moyen
de détection (E3-E7) sans effet pour commander le fonctionnement du moyen de variation
de longueur d'amenée (-, SM1) conjointement avec un moyen actionnable par l'opérateur
et servant à sélectionner les réglages pré-sélectionnés appropriés faisant partie
de l'ensemble de réglages opérationnel particulier,
caractérisée en ce que pour chaque ensemble de pré-réglages une valeur correspondant
à l'état du moyen de mise hors service (S9) est mise en mémoire comme faisant partie
dudit ensemble et est susceptible d'être rappelée et rendue opérationnelle de la manière
susmentionnée.
8. Machine selon la revendication 7, comprenant un moyen de mise hors service supplémentaire
(S8) servant à mettre hors service le moyen actionnable par l'opérateur (S6, S7) servant
à sélectionner les réglages appropriés de la manière susmentionnée,
caractérisée en ce que pour chaque ensemble de pré-réglages une valeur correspondant
à l'état dudit moyen de mise hors service supplémentaire (S8) est mise en mémoire
comme faisant partie dudit ensemble et est susceptible d'être rappelée et rendue opérationnelle
de la manière susmentionnée.
9. Machine selon l'une ou l'autre des revendications 7 et 8 en conjonction directe ou
indirecte avec la revendication 4, dans laquelle un moyen de détection supplémentaire
(E1, E2) est prévu, lequel est actif pour lancer l'alimentation en adhésif lorsque
l'approche d'une pièce à travailler de l'emplacement de travail de la machine est
ainsi détectée,
caractérisée en ce qu'un moyen supplémentaire actionnable par l'opérateur (S5) est
prévu servant à lancer l'alimentation en adhésif si le moyen de détection supplémentaire
(E1, E2) est rendu sans effet de la manière susmentionnée.
10. Machine selon la revendication 9 ou l'une ou l'autre des revendications 7 et 8 en
conjonction directe ou indirecte avec la revendication 4, dans laquelle les instruments
de pliage (12, 14, 16, 22, 30) comprennent un moyen coupeur (30) grâce auquel la portion
de la pièce à travailler en cours de pliage peut être coupée afin de faciliter son
pliage, et dans laquelle un moyen inhibiteur actionnable par l'opérateur (S5) est
prévu servant à inhiber sous la commande de l'opérateur soit l'alimentation en adhésif
soit le fonctionnement du moyen coupeur, un moyen de sélection de fonction (S10) étant
prévu servant à sélectionner celle des deux fonctions d'inhibition mentionnées dernièrement
qui sera opérative,
caractérisée en ce que pour chaque ensemble de pré-réglages une valeur correspondant
à l'état dudit moyen de sélection de fonction (S10) est mise en mémoire comme faisant
partie dudit ensemble et est susceptible d'être rappelée et rendue opérationnelle
de la manière susmentionnée.
11. Machine selon l'une quelconque des revendications 2 à 5, 7, 8 et 9 ou à la revendication
6 en conjonction directe ou indirecte avec l'une quelconque des revendications 2 à
5, dans laquelle les instruments de pliage (12, 14, 16, 22, 30) comprennent un moyen
coupeur (30) grâce auquel la portion de la pièce à travailler en cours de pliage peut
être coupée afin de faciliter son pliage, et dans laquelle un moyen (SS6) est prévu
servant à régler la vitesse à laquelle les opérations de coupe sont effectuées, ladite
vitesse étant proportionnelle à la longueur d'amenée telle que commandée par le moyen
de variation de longueur d'amenée (-, SM1),
caractérisée en ce que pour chaque ensemble de pré-réglages une valeur correspondant
au réglage du moyen de réglage de vitesse de coupe (SS6) est mise en mémoire comme
faisant partie dudit ensemble et est susceptible d'être rappelée et rendue opérationnelle
de la manière susmentionnée.