[0001] The invention relates to an apparatus and a process for manipulating feed packages
or feed strands in a spinning machine, and to a spinning machine with such apparatus.
[0002] The invention is intended in particular for use in connection with apparatus according
to our European patent application No. 90106217.4 of 31 March 1990 ("Transporting
packages of spinnable strand in and to the creel of a textile machine"), and the corresponding
PCT application No. PCT/EP90/00517. However, the invention can also be applied in
combination with other equipment.
State-of-the-art
[0003] The automation of the ring spinning machine has been taken up in earnest in recent
years. Proposals for piecing of a yarn following a yarn break have been discussed
in technical circles for many years, see for example the article "Progressing automation
of the ring spinning process" on pages 13 and 14 of the December 1984 edition of "Textilbetrieb".
These ideas have now been supplemented by proposals for exchanging empty feed packages
with full feed packages in the creel (for example in accordance with DOS 35 36 702
or DOS 35 37 727, or in accordance with a EP 259 267 or EP 258 188). Further proposals
have been put forward for threading a feed strand into a drafting arrangement while
the latter remains operative (for example in accordance with DOS 36 26 268, or EP
310 906 or EP 213 962).
[0004] All of these various functions should be carried out by robots of one sort or another.
However, the question then arises - how can all these robots be provided within the
limited space available at a single machine.
The invention
[0005] This invention is based upon the recognition of two facts:
1. neither a package manipulation device (for example a robot in accordance with DOS
35 36 702) nor a strand manipulation device (for example a robot in accordance with
DOS 36 26 268) is occupied for one hundred per cent of its operating time with package
or strand manipulation on a single machine;
2. the creel of a spinning machine can be served by a robot from within or from above
the creel itself without difficulties (for example as already shown in US-PS 4,473,997)
and this leaves space free along the sides of the machine for servicing of spinning
positions (for example by means of a piecing robot).
[0006] The invention therefore foresees a travelling device for manipulating (handling)
of strand packages or of strands at a spinning machine. The spinning machine can be
a ring spinning machine or another type of spinning machine having a spinning position
fed by strand packages.
[0007] The device in accordance with the invention is characterised in that it is provided
both with means for introducing a new strand package into the creel and also with
means to make a strand end ready for introduction into a spinning position.
[0008] The spinning position can comprise a drafting arrangement so that the introduction
of the strand into the spinning position necessitates threading of the strand into
the drafting arrangement.
[0009] The device can preferably travel on at least one rail in the creel or above the creel
so that in performing its function the means for making ready of the strand end extends
downwardly or laterally from the device into the creel. The device is preferably provided
with two different means, one of the said means being adapted for introducing of a
package into the creel and the other being adapted for making ready of a strand end.
However, it would be possible to design a single (complicated) means suitable for
performing both of these functions.
[0010] The means for making ready of a strand end can be arranged to introduce the strand
into a joining device so that this device operates at a suitable point of time to
join the new strand with a strand already running to the spinning position, for example
in accordance with our European patent application No. 296 546. This means could,
however, also be designed to thread the strand into a continually running drafting
arrangement (for example in accordance with DOS 36 26 268 or EP 310 906). Alternatively
this means can be provided with a strand piecing device (for example in accordance
with EP 213 962 or DOS 38 02 414) so that the device itself forms a suitable join
between the new strand and the strand already running to the spinning position.
[0011] In the latter case, the machine is preferably provided with a sensor system in order
to determine the appropriate point of time for the join to be made, and with an indicating
means to indicate that this point of time has been reached. The sensor system can
be formed in accordance with our German patent application No. 39 00 507 or in accordance
with DDR-PS 252592.
[0012] The travelling device can be provided with its own sensor means to recognise the
indication provided by the machine. However, communication means could be provided
to enable transfer to the travelling device of a signal regarding the necessity for
a strand joining operation at an identifiable spinning position.
[0013] Where threading of the strand into a spinning position is carried out after a thread
break has occurred, the strand may be threaded into a drafting unit of the spinning
position in preparation for a subsequent yarn piecing operation performed by a separate
robot.
[0014] Embodiments in accordance with the invention will now be explained in further detail
with reference to the drawings, in which:
Figure 1 shows a plan view of a ring spinning machine with a travelling service device
and a transport trolley in accordance with our European patent application No. 90106217,
which devices are to be adapted in accordance with the present invention,
Figure 2 shows a plan view to a larger scale of the travelling device and the trolley
as shown in Figure 1 and according to a first embodiment of application No. 90106217,
Figure 3 shows a section taken on the line I-I of Figure 2,
Figure 4 shows a section taken on the lines II-II of Figure 2,
Figure 5 shows a plan view to a larger scale of the travelling service device and
of the trolley as illustrated in Figure 1 but according a second embodiment of application
No. 90106217,
Figure 6 shows a plan view of packages located on creel paths in the creel of a ring
spinning machine with sensor means for detecting the conditions of the packages,
Figure 7 shows a side view of part of a travelling service device with sensors for
detecting the condition of a package,
Figure 8 shows a section taken on the lines III-III of Figure 5,
Figure 9 shows a vertical section of part of a ring spinning machine with a travelling
service device and a trolley in accordance with a third embodiment of application
No. 90106217,
Figure 10 shows a perspective view of one half of a package support rail as shown
in Figure 9,
Figure 11 is a copy of Figure 8 of our European patent application no. 89123852 of
22 December 1989 (title "Manipulating device for piecing yarn"), the device in accordance
with application No. 89123852 being used in accordance with this invention to adapt
the equipment in accordance with application No. 90106217,
Figure 12 is a copy of Figure 9 of European patent application No. 89123852 (which
corresponds with PCT patent application No. PCT/EP89/0160,
Figure 13 is a copy of Figure 10 of European patent application No. 89123852,
Figure 14 shows a modification of the suction system illustrated in Figure 8,
Figure 15 shows a schematic cross-section through a ring spinning machine and creel
illustrating some of the features previously illustrated in our European patent application
No. 90106217 together with additional aspects relevant to this development,
Figure 16 shows a diagrammatic section through one side of a creel of a ring spinning
machine with a combined package transfer and strand handling robot according to this
invention, and
Figure 17 is a modified version of Figure 1 of US patent No. 4,922,704.
[0015] Figure 15 shows in longitudinal elevation a ring spinning machine 220 supported by
feet 222 on the floor 224 of the spinning room. The machine comprises a frame work
made up of transverse supports ("Samsons") 226 carrying longitudinal elements which
extend along the whole length of the machine. The machine is symmetrical about a central
longitudinal plane CP that is, the machine is "double-sided" with two rows of spinning
positions facing outwardly in opposite directions from this central plane. Each spinning
position comprises a drafting section 228 and spindle unit 230 with thread guiding
elements 232 between the drafting section and the spindle unit. Each spinning position
can be of generally conventional construction, and is therefore illustrated only in
general outline in Figure 15 without any detail.
[0016] Suitable drive arrangements are provided for both the drafting section 228 and the
spindle unit 230. The machine also comprises a pneumatic system including a suction
channel 234 extending longitudinally thereof and having branch tubes (not shown) communicating
with respective spinning positions to collect waste material therefrom. At each end
of the machine there is an appropriate end head in which working elements common to
all spinning positions of the machine (for example centralised drive, control and
pneumatic systems) are located. One such end head is indicated in outline at 235 in
Figure 15.
[0017] A modern machine will normally be provided with an automatically operating doffer
for removing completed yarn packages from the spindle units 230 and replacing them
with fresh tubes ready for winding of new yarn packages. Such a doffing mechanism
is indicated at 237 in a "packed away" condition. The doffing mechanism remains in
this condition during normal spinning operation, but must be extended outwads and
upwards for a doffing operation. Since the latter is not affected by this invention,
the extended condition of the doffer is not shown.
[0018] A modern ring spinning machine includes a large number of spinning positions, for
example 1000 to 1200 such positions equally divided between the two rows on opposite
sides of plane CP. Service personnel or a service tender for tending the individual
spinning positions can stand (be supported) on floor 224 and can move freely along
the machine with good access to the individual spinning positions. A spinning position
servicing tender is shown in general outline at 239. Details of such tenders can be
seen from European patent application No. 90106217, but this invention is not restricted
to use in combination with service tenders of that kind.
[0019] Material to be spun in the spinning position is provided from a so-called creel 236
supported by vertical posts 238 firmly secured in the machine frame. The creel 236
comprises transverse supports 248, there being one such support 240 for each pair
of adjacent spinning positions. The supports 240 extend outwardly in a form of cantilever
beams from the central supports posts 238 so that each support 240 has a free outer
end. In a conventional ring spinning machine, each support 240 normally carries two
suspension devices 242 on which roving tubes 244 are suspended to hang freely from
the respective suspension device 242. When it is first mounted in the creel 236, each
tube 244 carries a package 246 of roving to be spun in a respective spinning position
associated with that particular transverse support 240. Roving withdrawn from this
package is passed over suitable guides, for example longitudinal guide rods 248 mounted
on the support posts 238, so as to run from the respective packages over the associated
guides into the individual drafting sections 228. The run of roving has been omitted
from Figure 15 in order to maintain clarity of the overall illustration and because
this arrangement is well-known to the man skilled in the spinning art.
[0020] This specification refers to "roving packages", that is packages of slightly twisted
strand prepared on a roving frame. However, the invention is clearly not limited to
machines based on a roving feed. Ring twisting machines for example, take yarn packages
as infeed.
[0021] In order to maintain the service area immediately adjacent the spinning positions
clear, the creel is normally disposed so that the suspended packages are held above
head height for service personnel or above any region which has to be crossed by a
service tender.
[0022] In accordance with the principles broadly disclosed in the European patent application
no. 88116282 and European patent application No. 89101255, the conventional supports
240 can be converted into transverse paths along which roving packages and/or package
tubes can be moved to and from a delivery system transporting the packages and/or
tubes to and from the ring spinning machine. This has been indicated diagrammatically
in Figure 15 by dotted line modifications of the conventional arrangement. These modifications
include a central conveying region immediately adjacent the plane CP. In this central
conveying region 250, empty tubes (or at least almost completely unwound packages
252) can be conveyed longitudinally of the machine. On an outermost conveying path
256, packages 254 newly delivered to the machine can be moved around the machine or
at least along each longitudinal face thereof. Each transverse path 240 can be extended
as indicated in dotted lines at 258 to provide space for a reserve position such that
a newly delivered full package 254 can be moved from the outermost conveying path
256 into a reserve position of an individual transverse path while the working positions
(illustrated in full lines) are still occupied by at least partially wound packages
delivering strand to the respective spinning positions.
[0023] Arrangements for performing the various transverse movements immediately described
above are the subject of European patent application No. 90106217. For the sake of
completeness of the current disclosure, those arrangements will subsequently be described
in outline with reference to Figures 1 to 9 of the drawings.
The packing handling robot according to EP 90106217
[0024] Figure 1 shows an overhead transport rail 5 which leads from a roving frame 6 via
a points system 7 into a respective overhead rail 11 encircling a ring spinning machine
10. The overhead rail 11 extends along both longitudinal sides of the machine 10.
The machine comprises a drive head 13 and second end housing 12 with spinning positions
(not illustrated in Figure 1) in two rows along respective longitudinal sides of the
machine 10. The machine further comprises a creel provided above the spinning positions
and including creel paths 16 in the form of rails which are arranged (when viewed
in plan) at right angles to the central longitudinal plane 17 of the machine. The
rails 17 are preferably horizontal but can also have a small angle to the horizontal
in the vertical plane.
[0025] Each rail leads through the operating or working positions of the packages for the
associated spinning position. There are two such positions, namely the first operating
position 18 and the second operating position 19. Each rail also leads through a reserve
position 20. It would of course be possible to provide one points device for each
machine side. In this case, two different overhead transport rails could be provided
for the respective longitudinal sides of the ring spinning machine 10.
[0026] A carrier train or trolley 23 (made up of units connected by suitable couplings)
brings full packages 24 from the overhead transport system 5 onto the overhead rail
11 associated with the machine. The train or trolley 23 can be driven on the system
5 and/or on the rail 11 by means of a drive motor, a friction roller drive or by means
of a chain drive (for example in accordance with DOS 37 28 843). Each package 24 has
its own associated support element 25 with which the package 24 remains in association
throughout the operation to be described in this specification. Each support 25 has
a pair of limbs 85 (Figure 3) defining an opening to receive a rail 16 and each having
a free end. The free ends of limbs 85 together form a releasable connection with an
inverted U-shaped intermediate portion 26 fixedly connected with the trolley 23.
[0027] The creel rails 16 are not joined continuously by stationary points devices with
the encircling rail 11. Instead, a travelling transfer device 29 is provided which
is adapted to move packages along a creel rail 16 and "simultaneously" (as part of
the same transfer operation) to transfer a new full package 24 onto the same creel
rail. The transfer device 29 can travel in the region above the creel rails 16 on
its own guide rails 30, being supported by means of rollers 31. The transfer device
29 may or may not be self driven, but it will include at least means for performing
a transfer function for transferring packages into and through the creel in a direction
towards the central longitudinal plane 17.
[0028] In the region of the latter plane 17 there is a receiving path or an intermediate
storage belt 32 with support pins 33. A suitable belt arrangement is separately described
in our PCT patent applications PCT/EP89/01098 and PCT/EP89/1097, each based upon Swiss
patent application No. 3547/88.
[0029] When a package at position 18 becomes empty through supply of its strand to an associated
spinning position, the transfer device not only transfers a new full package 24 from
the trolley 23 onto the appropriate rail 16 but also transfers almost simultaneously
the packages already present on that rail at positions 20, 19, 18 in a direction towards
the plane 17. This transfer operation is carried out in such manner that the empty
package at position 18 is transferred from the rail 16 onto one of the support pins
33 of the stationary intermediate storage belt 32. The direction of movement of the
packages on the rail 16 is illustrated in Figure 1 by means of arrows. At least one
creel path or rail 36, which is disposed parallel to the rails 16 of the creel, serves
to return the empty packages from the receiving belt 32 back to the carrier train
23. The arrow indicating the direction of movement on this rail 37 therefore points
in the opposite direction to the arrows indicating movements on the creel rails 16.
Of course, reversal of all directions of movement is possible, as is described in
our co-pending European patent application No. 90106900 of 10 April 1990 entitled
"Package conveying system" (corresponding with PCT patent application No. PCT/EP90/00558).
[0030] The mode of operation will now be described with reference to Figures 2, 3 and 4:
[0031] The transfer device 29 is dragged along by the trolley 23 by means of a drag lever
38 which engages on the intermediate portion 26. Trolley 23 and transfer device 29
are moved in the direction of the arrow A. An initiator device 39 in the form of a
pivotable lever moves with only a low degree of play along the outer ends of the rail
16. When a package change operation is to be carried out, a machine operator performs
an operation, e.g. pivots the reserve package at position 20 slightly, so that a bar
or rod 40 springs out of the end of the rail. This bar or rod 40 operates the initiator
device 39.
[0032] Operation of the initator 39 sets a motor 43 in operation causing rotation of an
eccentric disc 44 and motion of a rod 45. By means of a sliding guide 46 the connector
rod 45 causes pivotable movement of a body 49 around a threaded spindle 50. This pivotable
movement of body 49 continues until the body comes into engagement with the flange
51 and possibly the upright 52 of the rail 16. It is advantageous to arrange for variable
speed of rotation of the drive to the trolley 23 so that after the initiator 39 has
been operated the drive can be switched into a crawl gear. This reduces or prevents
a disturbing swinging of the packages on the trolley 23.
[0033] After the body 49 has come into engagement with the rail 16, a transfer motor 55
is activated and rotates the threaded spindle 50 by way of a chain 56. The body 49
is thereby moved in a direction towards the central longitudinal plane 17 of the
machine. Body 49 is provided with a pusher rod 57 which in the illustrated case is
fitted with three grippers 58. These grippers 58 come into engagement with the supports
25 and move the packages carried by the rail along that rail. In the course of this
movement, the package previously at position 18 passes from the rail 16 onto a support
pin 33 on the central belt, and the reserve position 20 becomes empty. The package
previously at working position 19 is moved inwards into working position 18 and the
package previously at the reserve position 20 is moved into working position 19.
[0034] The carrier train 23 is still engaging (via the intermediate part 26) with the spring
biased drag lever 38 and is pushing the latter into the position illustrated in dotted
lines. Motion of the drag lever 38 into the dotted line position moves the front support
25 on the trolley past a transfer head 61 on a dog-leg lever 62 pivotally mounted
on the transfer device 29. In order to enable this movement, transfer head 61 is itself
held by means of a spring bias (not shown) on the lever 62. When drag lever 38 reaches
the dotted line position, the front support 25 is taken up by a curved intermediate
rail section 63 which is fixedly mounted on the transfer device 29 and is aligned
at this time with the relevant rail 16.
[0035] When this stage has been reached, a further, pivotally mounted transfer motor 64
is activated and swings the dog-lever 62 by means of a threaded spindle 65. The swinging
movement of lever 62 causes movement of the front support 25 together with a package
24 carried thereby along the intermediate rail section 63 and onto the rail 16 aligned
therewith. Movement of the support 25 continues until it occupies the reserve position
20. The body 49 is still resting in engagement with the rail 16.
[0036] After the pusher rod 57 has moved all packages previously at the positions 18, 19,
20 through one step along the creel rail 16, the body 49 is pivoted slightly upwards
and is moved in a direction away from the longitudinal central plane 17 of the machine.
This slight upward pivotal movement enables return movement of the grippers 58. During
this return movement, the body 14 remains in engagement with the flange 51 of the
rail 16. This is enabled by providing the flange 51 and the engaging portion of the
body 49 with the same radius 68. Pusher rod 57 could also be formed with a telescoping
spring-bias structure if a predetermined sequence of operating times is required for
the grippers 58.
[0037] Drag lever 38, which is provided with a roller 69 running on a curved guide 70 having
a curved end section, is still pressed by a spring force from the trolley 23 in the
direction of the arrow A. As roller 69 moves onto the curved section of guide 70 the
drag lever pivots in a direction towards the central longitudinal plane 17 (away from
the trolley 23) and enables further travel of the intermediate part 26 (that is, of
the carrier train 23). The spring force then moves the drag lever 38 back into the
position illustrated in full lines and the succeeding intermediate portion 26 carrying
a full package 24 comes into engagement with the drag lever 38 due to the movement
of the carrier train 23. By this means, the transfer device 29 slides backwards relative
to the trolley 23 through one spacing on the trolley or train 23. When the last package
24 has been transferred to a rail 16, then the transfer device remains stationary
relative to the ring spinning machine. The way in which the empty packages 18 can
be transferred from the intermediate storage band 32 back to the trolley 23 is also
shown in our European patent application No. 90106900.
[0038] The limb 71 of the drag lever 38 which engages the intermediate portion 26 of the
trolley has a length such that the trolley 23 together with the transfer device 29
coupled therewith can travel easily and without tipping around the curves 72 of the
rail 11 encircling the machine.
[0039] All movement sequences involved in the transfer operation, that is shifting of the
package 24 via the intermediate curved rail section 63, lowering and then pivoting
upwards of the body 49, displacement of the packages on the rail 16, and the return
movement of the grippers 58, are controlled by electrical means and carried out by
electromechanical means. These sequences are therefore independent of the movement
of the carrier train 23. Accordingly, it is possible to hold the trolley 23 stationary
during the package exchange operation. Coordination of the various movement sequences
is ensured by a microprocessor 75. Electrical current is provided to the transfer
device 29 by means of a sliding contact 77 engaging one or more current buses 76.
[0040] Figure 5 shows a second embodiment of transfer device 29 which in this case is formed
as a locomotive for the train. The device is self-drivable by means of a motor 81
coupled with at least one roller 31. Electrical current is provided to all motors
arranged on the locomotive 29 from an accumulator 82 which can be periodically recharged
by means of a charging station 83 arranged at one of the curved ends 72 of the encircling
rail 11.
[0041] Furthermore, in this embodiment, the curved intermediate rail section 63 of Figure
2 is replaced by a straight intermediate rail section 84. This straight intermediate
section 84 can be made superfluous provided that either the rail 16 of the creel can
be extended or that the encircling rail 11 for the support train 23 can be arranged
very close to the ends of the creel rails 16. In either case, the creel rails 16 extend
into the immediate neighbourhood of the carrier train 23.
[0042] The supports 25 have (as regards the section made up by the limbs 85) an orientation
rotated through 90 degrees relative to the first embodiment (compare Figure 3 with
Figure 8). In an embodiment in accordance with Figure 2, the longitudinal axis of
the support 25 undergoes a change of direction in the course of a transfer movement
from the carrier train 23 onto a rail 16. This change of direction of the support
25 is unnecessary in the case of an embodiment in accordance with Figure 5. This simplifies
the return of the empty packages from the receiving path 32 via the rail 37 onto the
carrier train 33.
[0043] The pusher rod 57 is now provided with four grippers 58 and the movement sequence
is simplified. In the course of a linear movement, the packages on the rail 16 are
displaced in the direction of the central longitudinal plane 17 of the machine, and
also the package 24 aligned with this particular rail 16 is shifted from the carrier
train 23 onto the rail 16. The inner package initially at position 18 passes from
the rail 16 onto a receiving pin 33 on the central receiving path. The sequence is
reversed in the case of return of empty packages. In the latter case, a linear movement
occurs from the receiving pin 33 of the central conveying path via the rail 37 onto
the carrier train 23. Accordingly, the locomotive transfer device 29 can also be used
for the return of packages onto the carrier train 23. It is therefore unnecessary
to provide an additional package returning means for this purpose.
[0044] The initiating device 95 (Figure 6) in this case is in the form of a sensor having
a sensing field corresponding to the length of a package supporting tube and it responds
to the presence of the strand 99 in this sensing field. As another possibility, a
sensor 100 can be provided to respond to the presence of the strand 96. In another
form of initiator based on sensing means, sensors 101 (Figure 7) are provided, preferably
as a pair, to detect the dimensions of the strand body remaining in the innermost
package (at position 18).
[0045] An effective operating procedure is as follows. The locomotive 29 alone (without
the carrier train 23) travels along its guide rails and detects by means of the sensors
95, 100 or 101 those creel rails 16 requiring a package change. The data derived by
means of this sensing operation is stored in the microprocessor 75 and passed to a
central control (not shown). The central control can then direct a carrier train 23
from the roving frame 6 via the transport rail 5 onto the appropriate rail 11 encircling
the relevant ring spinning machine. In accordance with a further possible stage of
the procedure, the locomotive or transfer device 29 is coupled to the front end of
the carrier train 23 at the first creel rail 16 (as viewed from the points device
7) at which a package change operation is required. This coupling can be formed by
means of a non-illustrated entrainment lever or means of a gear wheel 98. Packages
24 of the carrier train 23 can then be transferred sequentially onto those creel rails
16 which have already been identified as in need of a package change operation and
have been stored in the microprocessor 75.
[0046] At the time of transfer of the last package 24 carried by the carrier train 23, the
transfer device can transmit a signal to the control center indicating that the train
23 no longer carries any full packages 24. The return of packages to the train can
then be initiated, again from the control center. For this purpose, the locomotive
transfer device 29 is guided to the return creel rail 37 and the intermediate storage
belt 32 is set in motion.
[0047] In order to avoid the necessity of setting the carrier train 23 into motion each
time a package exchange operation is required, with the associated necessity to establish
alignment with the creel rail 16 on which the operation is to be carried out, an alternative
procedure can be adopted. In accordance with this procedure, the carrier train 23
with, for example, approximately sixty packages 24, can be guided via the points device
7 onto the encircling rail 11 and can be positioned in alignment with the first sixty
creel rails 16 (viewed from the points device 7). The transfer device 29 with the
stored data regarding creel rails 16 upon which a package exchange operation is required
can now extract those packages 24 from the carrier train 23 lying opposite rails 16
upon which a package exchange operation is necessary. As soon as this section of sixty
creel rails 16 has been serviced, the transfer device 29 acting as a locomotive can
move the carrier train along the machine to the next following section of sixty creel
rails.
[0048] It will be clear that the carrier train 23 no longer carries a continuous row of
packages 24. However, this is unlikely to prove a major disadvantage because the sensor
91 of the locomotive 29 can automatically locate the packages 24 on the carrier train
23 in passing the train. The locomotive 29 therefore services within this second section
all of those rails 16 which are currently aligned with a full package 24 on the train
23. In the event that a rail 16 happens to be aligned with an empty location on the
carrier train 23, the locomotive 29 can displace the train 23 by means of the gear
wheel 89 until a full package 24 lies opposite the relevant rail 16.
[0049] A further embodiment of the transfer device is illustrated in Figure 9. The supports
for packages are here formed as cylindrical elements 25.1. The creel rails 16.1 each
consist of two yokes 105 arranged at a small spacing such that the shaft 106 of the
supports 25.1 can be moved along between a pair of yokes 105. Each yoke 105 is provided
with recesses 107, the recesses of a pair of yokes 105 together corresponding to the
section of the cylindrical supports 25.1. Further, the holders for the package 24
on the carrier train 23, and the holders for the packages 24 on the receiving belt
32.1 are correspondingly formed as forked elements.
[0050] Both runs of the receiving belt 32.1 are arranged to one side of the central longitudinal
plane 17 of the machine. This forms an example of a package exchange arrangement which
is associated with one longitudinal side of the ring spinning machine 10. The locomotive
transfer device has a yoke 110 on which grippers 58.1 in the form of Casablanca pins
are secured. Alternative possibilities involve for example magnets. In the most suitable
arrangement, the yoke 110 and the grippers 58.1 grasp the supports 25.1 centrally.
In the course of introduction of the packages 24 onto the creel rails 16.1, the packages
already on the rail at positions 20, 19, 18 are gripped simultaneously and are lifted
by pneumatic, hydraulic or (preferably) electromechanical lifting and lowering means
111.
[0051] The means 111 are provided in a shifting body 49.1. By rotation of the threaded spindle
50, the packages are shifted through one step in the direction of the central longitudinal
plane 17 of the machine (position B) and are lowered (position C). The lowering movement
causes release of the packages by the grippers 58.1. The packages are therefore transferred
in a series "jumps" along the creel rails 16.1. The return of the empty packages can
in this case also be carried out by means of the locomotive transfer device.
[0052] Of course, it is also possible to drive both the transfer device 99 and the carrier
train 23. In any event, movement commands can be transmitted to the trolley drive
by way of the transfer device 29 which is supplied with electrical current.
[0053] It is believed that the arrangements in accordance with European patent application
No. 90106217 will be adequately clear from the above outline description. Further
detail can be obtained from the relevant European application itself. A thread manipulating
robot in accordance with European patent application No. 89123852 will now be disclosed
in outline with reference to Figures 11 to 13.
Yarn manipulating robot according to European patent application No. 89123852
[0054] In the following sections of this specification, selected elements of a manipulating
or handling device in accordance with our European patent application No. 89123852
will be described with reference to Figures 11, 12 and 13. The elements in question
are those important to convert a package transfer robot in accordance with the preceding
Figures into a robot in accordance with the present invention. These elements comprise
a pivoting system and suction system. When the description of Figures 11 to 13 has
been completed, modifications to enable adaptation of the manipulating or handling
robot to a transfer robot in accordance with European patent application No. 90106217
will be described.
[0055] The suction system comprises a source of underpressure (not illustrated here) which
in a system according to European patent application No. 89123852 is mounted on a
chassis of a piecing robot. In adapting a transfer device according to European patent
application No. 90106217, the source of underpressure will be mounted upon the chassis
of the transfer device in accordance with the latter application.
[0056] The suction system further comprises a storage tube 134 (Figure 11) which is connected
to the source of underpressure and is fitted with a mouth portion 136. Mouth portion
136 of the suction system is preferably formed by a rigid element for example a metallic
tube 166. This rigid part 166 can be held in a holder 168 so that the movements of
the mouth 170 are clearly defined by the corresponding movements of the holder 168.
The storage tube 134, on the other hand, should be formed as a flexible tube, for
example being formed of flexible plastics material. The storage tube 134 can therefore
be connected both with the source of underpressure and with the movable part 166,
and can adapt itself to the movements of the latter part without prejudicing the precision
of the definition of those movements by the control program.
[0057] The suction effect exerted from the source of underpressure in the storage tube 134
should be able to hold a predetermined length of fibre strand in a kink-free manner
within the suction tube. On the other hand, the suction effect must allow the strand
to be drawn out of the suction tube in the course of a piecing operation or a strand
manipulating operation as will subsequently be described.
[0058] The pivoting system preferably comprises rigid elements connected together by pivot
axes. The holder 168 is supported by a first arm 172 which is connected by a pivot
axis 174 with a second arm 176. The pivot axis 174 is preferably arranged horizontally
as will be apparent in particular from the plan view in Figure 10 and the side view
in Figure 12. The pivot arm 172 is rotatable about the axis 174 by means of a motor
(not shown) supported by the second arm 176. This motor can be controlled by means
of the control program to move the mouth portion 136 (Figure 11, not shown in Figures
12 and 13).
[0059] The holder 168 must also be able to rotate about a vertical axis. This vertical axis
178 (Figure 12) is located between the second arm 176 and two support plates, namely
an upper plate 180 and a lower plate 182 (Figure 12). These two support plates are
connected with a further plate 184 to form a raisable and lowerable carriage 186.
[0060] A further horizontal pivot axis 188 is provided between the second arm 176 and the
vertical pivot axis 178. This pivot axis 188 is carried by a housing portion 190 (Figure
11) which is cast in one piece with a sleeve 192 (Figure 12) encircling the pivot
axis 178. A motor (not shown) causes rotational movements of the arm 176 around the
pivot axis 188 in accordance with a stored control program. A further motor (also
not shown) moves the housing portion 190 (with the axis 188) around the axis 178,
also in accordance with a control program.
[0061] In accordance with European patent application No. 89123852, the arm 172 with the
holder 168 can be extended from the robot into a spinning position to be serviced
or can be retracted back into the travelling robot. This is enabled by appropriate
rotational movements of the arm 176 around the axis 188.
[0062] The controlled movements of the lever system 172, 176 around the vertical pivot axis
178 enable the (horizontal) displacements of a predetermined movement sequence. The
vertical components are generated by pivoting of the arms 172, 176 around the horizontal
axis 174, 188. The use of the two horizontal pivot axes enables the presentation of
the free end (that is of the strand guiding element) to any desired position within
a three-dimensional space. A simple lever (without an intermediate axis) would only
enable the presentation of the free end to points on the surface forming the boundary
of the same three-dimensional space.
[0063] The above-mentioned space is of course limited by the length of the arms 172, 176.
In principle, it would be possible to perform all necessary movements of the strand
by appropriately controlled arms 172, 176. However, this would necessitate fairly
long arms 172, 176 (which is undesirable).
[0064] In accordance with European patent application No. 89123852, therefore, the pivoting
system is carried by a linearly movable carriage to enable performance of certain
functions. The linear movements of the carriage 186 are caused by rotation of the
threaded spindle 196 (Figure 11), this spindle being carried by a chassis (not shown).
Movements of the carriage 186 are guided by means of a vertical guide rod 198 (Figure
11).
[0065] The movements of the arms 172, 176 are controlled by a programmable control system,
namely in the following manner:
- The programming of the movements of the arms 172, 176 is separate from the programming
of the movements of the carriage 186. Accordingly, at the start of a "movement phase"
of the arms 172, 176, the control program for the arms can assume a pre-set position
("operating height") of the carriage 186.
- Thus, the programming of the movements of the arms 172, 176 can be divided into
a sequence of predetermined (above-mentioned) "movement phases". Two successive phases
can be separated by intermediate resetting of the operating height (movement of the
carriage 186).
- Considered relative to the carriage 186, the degrees of freedom provided by the
axes 178, 188, 174 taken together with the lengths of the arms 172, 176 define a predetermined
space which can be described (defined) in accordance with any desired system of coordinates.
- Each drive motor for setting the position of the housing 190 and of the arms 172,
176 is a position control closed loop servo-motor. The motor is therefore provided
with a device (an encoder) representing the instantaneous position of the motor shaft
relative to an arbitrary reference point and delivering a corresponding signal to
a comparator for comparing the instantaneous position with a set position. Possible
deviations of the instantaneous position from the set position can therefore be corrected
(the axes 178, 188, 174 can therefore each be described as a "servo-axis").
- Because each servo-axis 174, 178, 188 is provided with "intelligence", this axis
can carry out a "travel order". The servo-axis can therefore move from an arbitrary
starting point (an arbitrary angular position of the motor shaft) to another arbitrary
finishing point in accordance with a predetermined "movement program" (speed and/or
acceleration at each intervening position). A movement means of this kind has been
described in our European patent application No. 89106261 (corresponding with US patent
application No. 336160 of 11 April 1989) and in our Swiss patent application No. 3598/89
(dated 3 October 1989).
- By appropriate coordination of the movement programs of all three servo-axes it
is possible to move the strand guiding mouth of the part 136 to any desired position
in the previously mentioned space.
- The control of the complete device as a "system" is therefore effected by issue
of a sequence of "travel orders" to individual servo-axes as determined by a central
control. The travel orders are so defined relative to each other that the mouth M
moves in the space in accordance with an operating program.
- Each servo-axis reports the completion of the travel order upon which it was previously
engaged to the central control and thereupon receives a new order which can either
comprise a further travel order or a wait command.
[0066] The central control is therefore designed as a sequential control system giving instructions
and commands ("orders") to a system with distributed intelligence after the central
control itself has received reports that the previously issued orders have been carried
out (that is that a predetermined condition has been achieved within the system).
[0067] In accordance with this invention, the carriage 186 is now mounted upon the chassis
of a travelling device in accordance with European patent application No. 90106217
(instead of upon the chassis of a piecing robot in accordance with European patent
application No. 89123852). This mounting may be effected in such manner that the threaded
spindle 196 (Figure 11) and the guide rod 198 are disposed horizontally (instead of
vertically, as in European patent application No. 89123852). The movements of the
carriage 186 in this case do not serve to determine the "working height" of the pivoting
system but to determine an operating position in the longitudinal direction of the
rails 16 (Figure 1) of the creel.
[0068] In the course of a strand handling operation, the modified equipment could operate
in the following manner:
1. the transfer device 29 must be positioned at one of the rails 16 of the creel,
2. the strand end of a package in the reserve position must be found and grasped by
a "gripper" of the pivoting system,
3. this strand must then be threaded with thread guiding means by controlled movements
of the pivotal system. The thread guiding means can, for example, comprise the guide
98 in Figure 6. It could however comprise a guide in accordance with our German patent
application No. 3926347.9 of 9 August 1989 with the title "Spinning machine" or a
guide in accordance with our US patent No. 4,408,731,
4. the strand can then be handled by the robot in accordance with one of the following
possibilities:
A. the strand end is made ready in a suitable holder (not shown) for manual servicing
of the spinning position (this solution will normally not be acceptable, but it is
possible),
B. the strand end is threaded into a joining device (for example in accordance with
our European patent application No. 296546) associated with one of the spinning positions.
Thus when, for example, the strand 96 (Figure 6) runs out, the new strand (99, Figure
6) is automatically joined with the old strand as it is about to run out,
C. the new strand end is joined with the strand about to run out by the robot itself,
D. the new strand end is threaded by the robot into the drafting arrangement of the
spinning position for example in accordance with a procedure as described in DOS 36
26 268 or EP 310 906 or Japanese examined patent application No. 56-43130. The above-mentioned
possibilities 4.A., 4.B. and 4.D. will not be described here in further detail because
they do not give rise to any particular difficulties. The required movements of the
pivotal system can be carried out in accordance with the previously mentioned programming
of the control system. Possibility 4.C. does contain additional problems, however.
This possibility has therefore been selected for subsequent more detailed explanation
of the overall operation.
[0069] The first problem to be treated is that of timing. In the case of possibilities 4.A.
and 4.B., strand manipulation can be carried out immediately adjoining upon the transfer
of the new package from the train into the reserve position. The problems of appropriate
positioning of the manipulating device are therefore solved because appropriate positioning
of the combined transfer device and strand handling equipment is required in any event
for the transfer operation.
[0070] Possibility 4.D. can be carried out at any time after one of the packages has run
out. This requires a thread break in the associated spinning position and possibly
an associated loss of production at this spinning position.
[0071] Possibility 4.C. can only be carried out under two sets of circumstances; either
(a) the robot is exactly at the right position when the old strand runs out, or
(b) the robot is at the required position before the old strand runs out and carries
out a joining operation without waiting for expiry of the old package. In this case,
strand remnants will be left on the tube which has to be transferred to the central
storage belt.
[0072] In any event, in cases 4.D., 4.C. (a) and 4.C. (b), where a fresh package is moved
into reserve position 20, it is not realistically possible to complete the strand
handling operation immediately upon transfer of the package into the creel. The robot
must return later to the same position and complete the operation. This is, however,
practically realisable because the robot is not fully occupied for 100 per cent of
its time with the transfer of packages into the creel and can carry out strand manipulating
operations in the intermediate phases (between package transfer operations).
[0073] In the case of procedure 4.C. (a) the robot must be at the right place at the right
time. This is only possible if a sensing system can respond to the approaching expiry
of a package and a corresponding signal can be transmitted to the robot. A suitable
sensing means is described (for example) in our German patent application No. 39 00
507 or in DDR patent No. 252592. Communication systems for transferring signals from
the machine to a travelling device are described, for example in our European patent
application No. 295 406. The central control device of the machine must either be
in a position to carry out optimising (priority determining) routines in order to
direct the robot by means of signals to the appropriate spinning position at the required
point in time, or else the system must fall back on possibility 4.C. (b).
[0074] The positioning operation (step 1 of the complete procedure) can be the same for
the transfer of a package into the creel and for the strand manipulation operation.
This will, however, influence the possible positions of the pivoting system (Figures
11 to 13) relative to the chassis.
[0075] For the purposes of finding a strand end, the mouth portion 166 (Figure 11) must
be provided with an appropriate end portion, for example in accordance with Figure
14. The adapted end portion 166A has a widening 167 at its free end which is better
suited for sucking in a strand end lying on the surface of the package. The form of
this end portion can be adapted to the curvature of the package surface (as indicated
in dotted lines in Figure 14).
[0076] The strand end could also be grasped by a mechanical gripper. However, the suction
system has the advantage that a sensor can be provided to detect the presence of the
strand end in the tube 134 so that the robot then "knows" that it has grasped a strand
for performance of a manipulation operation.
[0077] The strand end should where possible be positioned or held at a predetermined position
on the surface of the package in order to facilitate the end finding operation. It
may also be necessary to rotate the package in the course of a manipulating operation
in order to reduce the risk of "loosing" of the strand end in the course of the manipulation.
For this purpose, the robot can be provided with an extendable device for rotating
of the new package. However, a device of this kind has not been shown in Figures 11
to 13.
[0078] After the strand has been gripped, it can be manipulated by the pivoting system,
as has already been indicated above.
[0079] In the course of this manipulation the new strand end can be brought into the neighbourhood
of the strand which is running out (for example the strand 96, Figure 6). A splicing
operation, for example in accordance with DOS 38 02 414 or EP 213 962, can then be
carried out. For this purpose, the pivoting system could be provided with a severing
means for parting the strand which is running out and, for example, with a nozzle
similar to the nozzle indicated with the reference numeral 17 in DOS 38 02 414. However,
it would also be possible to provide the pivoting system with a device in accordance
with Figures 14 to 18 of EP 213 962.
[0080] The invention is not limited to the use of a device in accordance with European patent
application No. 90106217. The described pivoting system, or a similar second pivoting
system could also be used to transfer the packages from the train into the creel.
Combined package transfer and strand handling robot
[0081] One embodiment of a combined package transfer and strand handling robot according
to this invention is shown in diagrammatic section in Figure 16. This Figure shows
one side only of the creel of a machine according to Figure 15 (the packages in the
creel have been omitted to provide more space for the important elements of the invention).
One creel rail is indicated with the same reference numeral 240 used in Figure 15.
[0082] The conveying path shown diagrammatically at 256 in Figure 15 is illustrated in greater
detail in Figure 16. This path comprises a profiled beam 300 forming a rail receiving
running wheels 302 of the trolley of transport train 304 (similar to train 23 of Figures
1 to 9). Beam 300 is supported by means not shown to extend horizontally parallel
to the central plane CP (Figure 15) of the machine.
[0083] The train comprises a profiled longitudinal 306 suspended from the wheels 302. The
longitudinal carries a package carrier member 308 which carries individual package
supports 325 similar to supports 25 of Figure 8. Each support 325 can be released
from the carrier 308 for movement into the creel.
[0084] The package transfer robot is generally indicated at 310 and carries a section of
rail 312 for bridging the gap between the carrier member 308 and a creel rail 240
to enable movement of a package support 325 from the carrier onto the selected creel
rail. The robot 310 in this case has a hollow body 314 of generally inverted U-shape
with a longer inner limb (nearer the machine) and a shorter outer limb. Rail section
312 is carried at the lower end of the longer limb. The complete robot 310 runs on
wheels 316 provided within the space between the limbs of the body 314 and seated
on the top of the profiled beam 300.
[0085] The longer limb of body 314 also carries an extendable and retractable entrainment
dog 318. When the dog 318 is extended (outwardly from the machine) it can engage (as
indicated) in a receiving opening in the carrier part 308 of the trolley or train.
The latter is then coupled with the package handling robot for movement therewith
along the rail provided by beam 300. Robot 310 itself is drivable by means of a motor
320 coupled with the wheels 316. When dog 318 is retracted, the train or trolley is
released from the robot 310.
[0086] The upper section of robot 310 caries guides 322 for a package pusher 324 which is
movable linearly towards and away from the central plane CP of the machine and is
also mounted for pivotal movement about a longitudinal axis LA of a rod 326 forming
part of the pusher. The pusher also includes a package support engagement member 328
suspended by a downwardly extending element 330 from the guided rod 326. Member 328
has projections 332 which can be engaged "behind" (that is on the side facing outwardly
of the machine) the package supports 325 to push them along the rail section 312 and
creel rail 240.
[0087] A first pusher operating motor 334 is provided to move the pusher linearly towards
and away from the central plane CP of the machine and a second pusher operating motor
336 is provided to swing the pusher structure around the axis LA. This latter movement
enables the projections 332 to move past the re-positioned package supports 325 on
the return stroke of the pusher (away from the center plane CP).
[0088] The movements of the packages into and through the creel will not be explained in
detail here because they are essentially the same as those already explained in connection
with Figures 1 to 9. The pusher structure illustrated in Figure 16 is designed to
perform all required package movements (into and through the creel) in a single stroke
by means of package support engaging projections 332 fixed on the pusher structure.
This requires uniform spacing of the various possible package positions. This arrangement
has been illustrated by way of example only and is not essential. Alternative arrangements
have been shown in European patent application No. 90106217.
[0089] The package handling robot 310 shown in Figure 16 is a functional unit capable of
operating without the strand handling robot now to be described. In accordance with
the present invention, however, package handling robot 310 is supplemented by strand
handling robot 340 designed specifically to work together with robot 310. The strand
handling robot 340 differs from that described with reference to Figures 11 to 13
in that it is suspended from robot 310 to lie alongside the creel instead of being
provided above the creel). Besides simplifying the avoidance of interference between
the pusher structure and the strand handling elements, the arrangement shown in Figure
16 has the advantage that the strand manipulating elements are at least very similar
(if not virtually identical) in the unit 340 operating on the creel and the unit 239
(Figure 15) operating on the spinning positions.
[0090] These strand manipulating elements comprise first and second manipulator arms 342,
344 joined by a "servoaxis" 346 that is a pivot axis having an associated servomotor
(not specifically indicated) which controllably moves the one arm (344) relative to
the other (342). The manipulator structure is mounted by a further servoaxis 348 on
the body 35 of robot 340. At its free end, arm 344 carries a suction head 345 for
grasping the strand to be manipulated, as already described with reference to Figures
11 to 14.
[0091] It will be seen from Figure 16 that the manipulator structure can operate directly
on a package 352 carried by a trolley aligned therewith. The manipulator can in particular
find and grasp the end of the strand while the package 352 is still in its immediate
neighbourhood (before shifting of the package into the creel). In order to facilitate
the strand end finding operation, robot 340 can be provided (for example at its lower
end as shown diagrammatically in Figure 16) with a package steadying and/or rotating
member 354. This member is extendable into an operative position (as illustrated)
grasping the lower end of the package tube 353 and rotating the tube if necessary
to enable the suction head 345 to locate the free end of the strand in the package.
[0092] As package 352 is moved into the creel (after retraction of the member 354), the
manipulator structure has to adapt to follow this movement and in particular to manipulate
the strand relative to the package so as to enable at least the minimum preparation
steps specified above in the paragraphs numbered 1 to 4.D. These steps will involve
at the least engagement of the strand with a guide therefor within the creel, for
example at the position 248 in Figure 15. In order to enable the manipulator to reach
a guide close to the central plane CP of the machine, it may be desirable to mount
the whole manipulator structure on a carriage slidable on the body 350 towards and
away from the plane CP. This arrangement is illustrated diagrammatically in dotted
lines at 356, while the arrangement illustrated in full lines has a fixed mount for
the manipulator and thus assumes sufficient length of the arms 342, 344 to enable
the manipulator to reach relevant parts within the creel.
[0093] In the preferred embodiment, in which the strand manipulator is used to thread the
strand into the drafting arrangement (228, Figure 15) the manipulator must also be
able to extend downwardly from the robot 340 through a distance far enough to enable
it to reach the relevant part of the drafting arrangement. Here also, it would be
possible to mount the manipulator on a slidable carriage (such as that provided in
EP 8912385.2 for the robot 239, Figure 15), but this can be avoided if the arms 342,
344 have sufficient length. In any event, the mounting between the manipulator structure
and the body 350 of the robot preferably enables swinging of the manipulator not only
about a horizontal pivot axis but also about a vertical pivot axis, that is, it is
similar to the mounting shown at 178, 188 in Figure 13.
[0094] Although various possibilities have been described above (and all fall within the
scope of the invention), the preferred system is one in which the strand handling
robot actually threads the new strand into a drafting arrangement of the relevant
spinning position. The strand is then taken up by the drafting arrangement and is
forwarded thereby to the other elements of the spinning position. Since this is the
preferred system, one embodiment (based on our recently granted US patent No. 4,922,704)
will be briefly described for the sake of completeness of the present disclosure.
[0095] Figure 17 is a modified version of the arrangement shown in Figure 1 of US patent
No. 4,922,704. This Figure shows one spinning position (or spinning station) of a
ring spinning machine comprising for example 1000 such positions arranged in two rows
on opposite sides of the central plane of the machine. The spinning position is fed
with roving 402 from a package 401 in a creel such as that shown in Figure 15. The
roving is drafted in a drafting unit 403 before being spun to a yarn 404 as it leaves
the delivery rolls of the drafting unit 403. The spun yarn is guided by way of a traveller
405 on a ring carried by a partly illustrated ring rail 406 to a package in the form
of a cop 407 on a non-illustrated spindle. The traveller and ring are only partly
illustrated and are not especially indicated by reference numerals.
[0096] A spinning position servicing tender 412 is movable on rails parallel to the longitudinal
direction of the machine and can perform servicing operations on the illustrated elements
of the spinning position, in particular the cop winding unit (formed by the rail 406,
ring, traveller 405 and spindle) and the delivery section of the drafting unit.
[0097] The drafting unit 403 comprises a break drafting zone 415 and a main drafting zone
416. The break drafting zone 415 is defined by a feed roller pair comprising a top
feed roll 417 and a bottom cylinder 418, and a middle roller pair 421 fitted with
drafting aprons 422. The main drafting zone extends between the middle pair of rolls
421 and a pair of delivery rolls 423. The top rolls of each pair of adjacent spinning
stations are combined as usual in a common mounting (not shown), which is associated
with and connected to the adjacent spinning stations by means of a common shaft to
form twin top rolls for neighbouring spinning positions. Each individual top roll
is associated with its own particular station. The bottom rolls extend over the whole
length of the machine and are driven in a machine end head.
[0098] In the absence of yarn 404, a sensor 409 which is disposed at a suitable place between
the pair of delivery rolls 423 and the ring rail 406 transmits to the robot 412 a
signal indicative of a break in the yarn delivered from the drafting unit 403. Alternatively,
the robot 412 itself may have a yarn break sensor. Thereupon, the carriage 412 locates
at a position in front of the associated spinning station. If however, the yarn break
is due to running out of the strand supply from a feed package, then the servicing
(yarn piecing) robot 412 cannot deal with the problem alone. A reserve package 411
should be brought into action. This package has previously been introduced into the
creel (Figure 15) by a robot 410 in accordance with this invention, and at that time
the strand end has been placed in readiness at a predetermined location 433 by means
of a strand handling unit 440 for example as described with reference to Figure 16.
[0099] This location is the reference or take-up point 433. The robot carriage 440 carries
movable arms 436, 438 which, in turn, carry a gripper 464 to engage the end part 437
of the roving at the reference point 433. The arms serve to move the gripper 464 between
the reference point 433 and a release point 490 immediately upstream of the main drafting
zone 416. After engaging the end part 437 at reference point 433, the gripper 464
performs a programmed three-dimensional movement whereby the end part 437 is brought
into the point 490, in such a manner that the end part 437 passes into the nip of
the middle pair of rolls 421 and is thus engaged thereby. In this movement of the
gripper 464, the preliminary drafting zone 415 is effectively bypassed, that is the
portion of roving upstream of the middle pair of rolls 421 is not subjected to drafting.
[0100] The travel of the gripper 464 laterally bypasses the top feed roll 417, that is the
gripper 464 goes past the free end face of the top feed roller. This movement of the
gripper 464 engages the manipulated strand with a spacer 419 (not clearly shown in
Figure 17, see US patent 4,922,704), which keeps the roving spaced from the free end
face of the feed roller until the roving is engaged by the middle pair of rolls 421.
[0101] The spacer 419 (one for each twin top roll) is mounted on the top half of a bearing
housing for the bottom feed roll between two adjacent pairs of top rolls 417. An upright
retaining limb of the spacer is pivotable to move between a blocking position to hold
the roving in position spaced from the feed rolls 417, 418 and a release position
to permit the roving to move laterally to the face of the top feed roll 417. This
limb is adapted to be flipped over by means of an electric or pneumatic pulse which
originates from an emitter 442 on the carriage 440 and which is fed from a receiver
446 via a line 447. The triggering pulse to the spacer is given as soon as the end
part 437 has been introduced into the main drafting zone 416, that is, has been engaged
by the middle pair of rolls 421. The roving then slides or is drawn out of its laterally
displaced position and gradually, without further actuation, passes between the top
feed roll 417 and the bottom feed roll 418 as a result of tightening due to the drawing
force or tension exerted by the main drafting zone 416.
[0102] The reference point 433 can be provided by a guide means such as the guide 98 in
Figure 6. Similar guides are shown in EP patent publication No. 329 965 (US SN 308,405)
and also in applications corresponding with Swiss patent application No. 4185/89 dated
20 November 1989. It will be seen from Fiqure 6 that adjacent rows of packages at
positions 18, 19, 20 in the creel leave an "alley" free as operating space for the
package and strand handling elements. The guide for the strand is preferably provided
at the inner end of this alley to avoid hindering the operating space in particular
of the strand handling unit.
[0103] The strand newly drawn in by the drafting unit is first taken up by a suction removal
system (not shown) at the delivery rolls. However, the strand is now fully introduced
into the spinning position and is readily accessible to the piecing robot 312 for
performance of a piecing operation, for example as described in European patent application
No. 90105020 (corresponding with US patent application serial No. 07/497,330 and Japanese
patent application No. 2-68566).
[0104] It will be readily appreciated from Figure 17 that the piecing robot 312 can be located
in front of the spinning position to be serviced while the package and strand handling
robot is located immediately above it. By means of a suitable control system communicating
with both robots, they can be brought to the relevant spinning position at the same
time so that the piecing robot can restart spinning as soon as the new strand has
been threaded into the drafting arrangement. Alternatively, the piecing robot can
be directed to the relevant spinning position shortly after a strand threading operation
has been completed.
[0105] The strand and package handling robot could operate a signal indicating that the
spinning position is once again in a condition in which it can be serviced by the
piecing robot 312. The latter robot can patrol the spinning positions and can be fitted
with a sensor to detect the signal set (at the spinning position) by the package and
strand handling robot. The piecing robot then performs its servicing operation. At
the very least, the piecing robot should be provided with means to detect whether
the spinning position to be serviced by it is in a serviceable condition, for example
by detecting a flow of fiber from the drafting unit.