Technical Field
[0001] This invention relates to a safety device for use on the reentry housing of an escalator
handrail. More particularly, the device of this invention is operable to sense longitudinal
and radial forces occurring in the area of the reentry housing, and is further operable
to turn the escalator off in appropriate cases.
Background Art
[0002] The handrail on an escalator is driven over a handrail guide in synchronism with
the moving steps of the escalator, or other moving walkway. At the exit landing of
the escalator, the handrail reverses its direction of travel, over a curved newel
in the more modern escalators, and moves along a hidden return path of travel. The
escalator handrail passes through a reentry housing as it begins its return travel.
Care must be taken that objects or materials are not pulled into the reentry housing
by the moving handrail lest damage to the mechanism or injury to a passenger may occur.
Disclosure Of The Invention
[0003] This invention relates to a device which senses abnormal forces exerted in the area
of the reentry housing, which forces are the result of an object being pulled into
the reentry housing by the handrail, or which forces are the result of an object or
the like being jammed into the reentry housing. When such abnormal forces are detected,
the escalator is turned off and a warning alarm is sounded.
[0004] The device includes a collar that is mounted in the mouth of the reentry housing
and through which the handrail moves. An elastomeric bumper is fitted into the collar
and forms the outermost element of the device. The bumper is the element of the device
which will be directly contacted by anything which is on the handrail as the latter
enters the reentry housing. A plurality of pins are mounted on the bumper and extend
through and past the collar in the direction of travel of the handrail. The pins are
operable to contact a switch mounted in the reentry housing adjacent to the handrail
when the bumper is sufficiently deformed by contact with something on the handrail
which is being pushed by the handrail into the reentry housing. When the pins contact
the switch, the escalator is shut off and an alarm is sounded. When the cause of the
shutdown is removed from contact with the bumper, the latter's inherent resiliency
will move the pins away from the switch and the escalator will restart. There is also
a radial pressure sensor disposed between the bumper and the collar for detecting
material which is carried past the bumper by the handrail. Such material will encounter
the collar and will jam against the collar. This will cause a radially outwardly directed
force against a portion of the bumper disposed adjacent to the handrail, which radial
force will be detected by the radial pressure sensor. When this occurs, the pressure
sensor will shut the escalator off and sound an alarm. After the jam is cleared, the
escalator must be manually restarted.
[0005] It is therefore an object of this invention to provide a safety device for use at
an escalator handrail reentry housing.
[0006] It is a further object of this invention to provide a device of the character described
which can shut the escalator off upon the detection of foreign material at the handrail
reentry housing.
[0007] It is an additional object of this invention to provide a device of the character
described wherein linear and radial forces imposed on the device are detected and
may serve to shut off the escalator.
[0008] These and other objects and advantages of the invention will become more readily
apparent from the following detailed description of a preferred embodiment thereof
when taken in conjunction with the accompanying drawings, in which:
Brief Description of the Drawings
[0009]
FIGURE 1 is a fragmented view of a preferred embodiment of an escalator handrail safety
device formed in accordance with this invention;
FIGURE 2 is an exploded sectional view of the device of FIGURE 1;
FIGURE 3 is a front elevational view of the bumper component of the device of FIGURE
1;
FIGURE 4 is a front elevational view of the pin mounting component of the device;
FIGURE 5 is a sectional view taken along line 5-5 of FIGURE 2;
FIGURE 5A is a fragmented perspective view of the escalator handrail reentry housing;
and
FIGURES 6-11 are sectional views of the device and the associated handrail showing
various stages of the device's operation.
Best Mode For Carrying Out The Invention
[0010] Referring now to the drawings, it will be noted that the device which is denoted
generally by the numeral 2 surrounds the handrail 4 as the latter enters the reentry
housing 6 (fragmentally shown in phantom lines). The various components of the device
2 are shown in FIGURE 2. At the handrail entry end of the device 2 is a rubber bumper
component 8. The bumper 8 is elastomeric, and can be formed from a material such as
neoprene rubber, or the like. The bumper 8 has a through passage 10 through which
the handrail 4 moves in the direction of the arrow A, and a rounded exposed surface
12 facing the direction from which the handrail advances. The downstream end of the
bumper 8 is formed with an annular boss 14. An annular recess 16 is formed in the
downstream side of the bumper 8 about the boss 14. The recess 16 includes inner and
outer lands 18 and 20, respectively. An annular base member 22 is disposed downstream
of the bumper 8. The base 22 has a profiled locking boss 24 of annular configuration
which is snap fitted into the bumper recess 16 and releasably held in place by the
lands 18 and 20. The base 22 is also formed with an internal throat 26 which telescopes
into the passage 10 of the bumper 8. The throat 26 has an axial bore 28 through which
the handrail moves. A plurality of pins 30 are mounted in the base 22 and extend downstream
therefrom. A guide member 32 is disposed downstream of the base 22 and is formed with
a counterbore 34 which telescopes over the outside of the base 22. A boss 36 formed
in the counterbore 34 telescopes into a mating portion 38 in the base 22. The pins
30 extend through passages 40 in the guide 32. The guide members 32 are preferably
formed as halves of mating pairs as shown in FIGURE 5 which are held together by the
pins 30 when the latter are telescoped into the passages 40. Each guide member 32
has a lateral opening 42 through which a roller 44 can contact the moving handrail
to guide the latter. The rollers 44 are mounted on shafts 46 secured in place by nuts
48. An outer housing or case 50, formed in mating halves overlies the assembly. The
housing part 50 has an upstream flange 52 the nests into an annular marginal recess
54 in the bumper 8, and a side wall 56 that surrounds the guide 32. Inside of the
housing part 50 are lugs 58 that fit into external slots 60 in the guides 32 to secure
the two parts together. The nuts 48 are accessible through openings 62 in the housing
50.
[0011] FIGURES 3 and 4 are front elevational views of the bumper 8 and base 22, that show
clearly the shapes of these parts. The bumper 8 and base 22 have peripheral gaps 64
and 66, respectively, which allow the handrail to be positioned in the passages 10
and 28, respectively. The shape of the bumper recess 16 and the base locking boss
24 is also clearly shown. The location of the pins 30 in the base 22 is also shown
clearly in FIGURE 4.
[0012] Referring now to FIGURES 6-11, there is shown a sequence of conditions which may
occur at the handrail reentry, and the manner in which these conditions will be dealt
with by the device of this invention. FIGURE 6 shows the handrail 4 moving through
the device in the direction of the arrow A. The housing part 50 engages a stop 51
fixed to the escalator truss which holds the housing 50 and guide 32 against movement
in the direction of the arrow A. Thus the housing 50 and guide 32 are fixed relative
to the moving handrail. The bumper 3 and base 22 can slide relative to the housing
50 and guide 32, however the natural resiliency of the bumper 8 and the fact that
it engages the flange 52 on the fixed housing 50, will serve to hold the bumper 8
and base 22 in a neutral position shown in FIGURE 6 wherein the pins 30 are spaced
apart from a switch 31 which controls operation of the escalator power source. If
the pins 30 actuate the switch 31, then the escalator will shut down. Additionally,
there is a radial pressure sensor 15 interposed between the outer surface of the bumper
boss 14 and the inner surface 25 of the base 22. The pressor sensor 15 is a tape consisting
inside of material which is electrically conductive. The conductivity changes with
pressure applied on the surface of the tape. As previously noted, as shown in FIGURE
6 there are no abnormal forces acting upon the reentry assembly, and the handrail
4 is moving in a normal fashion therethrough.
[0013] In FIGURE 7, the device is viewed with a force F acting upon the surface 12 of the
bumper 8, which force F is generated by a foreign object being pulled against the
bumper 8 by the moving handrail 4. The natural resiliency of the bumper 8 will create
a counter force F¹ between the bumper 8 and the fixed housing flange 52 which biases
the pins 30 away from the switch 31. So long as the force F is less than the biasing
force F¹, the pins 30 will be held away from the switch 31. Once the force F exceeds
the force F¹, the pins 30 will be moved against the switch 31 to actuate the latter,
causing the escalator to stop and causing an alarm to sound. This condition is illustrated
in FIGURE 8 wherein the net force acting upon the pins 30 is F², whereby the pins
30 are moved against the switch 31. At this point the source of the pressure on the
bumper 8 can be investigated and removed, whereby F becomes zero, and the biasing
force F¹ becomes the only force acting upon the pins 30, as shown in FIGURE 9. The
elasticity of the bumper 8 thus moves the pins 30 away from the switch 31 and the
escalator is restarted, and the alarm turned off.
[0014] FIGURES 10 and 11 illustrate operation of the device when a foreign object or material
is pulled into the device 2 by the handrail 4. The force exerted on the bumper 8 by
an object at the interface between the handrail 4 and the bumper 8 is designated by
F³, and will have an axial component and a radial component due to its proximity to
the handrail 4. When the axial component of the force F³ overcomes the biasing force
F¹ of the bumper 8, the pins 30 will be moved against the switch 31 and the alarm
will sound, and the handrail 4 will stop. If the object is in the bore 10, the radial
component of the force F³ will activate the radial pressure sensor 15 by deforming
the bumper boss 14 whereupon, when the force F³ is applied on the sensor 15, the current
i will change due to the change of conductivity. This is detected by an electronic
device which in turn gives a signal that turns off the escalator.
[0015] Once the sensor 15 has been activated, the foreign body can be removed from inside
the device 2, and the escalator then must be manually restarted; i.e. it will not
restart automatically as it will when only the switch 31 has been activated.
[0016] It will be readily appreciated that the device of this invention provides a dual
safety function in that object impacting the reentry housing may cause the escalator
to turn off, and objects which actually are pulled into the reentry housing by the
handrail will also turn off the escalator. In the former instance, the escalator will
automatically restart once the anomaly is removed, and in the latter instance, the
escalator must be manually restarted. The components of the device are self adjustable
and can conform to some degree of handrail wear and dirt buildup on the handrail without
losing its ability to function as intended. The component parts of the device may
all be molded from suitable plastics and thus can be accurately mass produced at low
cost.
[0017] Since many changes and variations of the disclosed embodiment of the invention may
be made without departing from the inventive concept, it is not intended to limit
the invention otherwise than as required by the appended claims.
1. An escalator safety assembly for use at the reentry housing of a moving handrail
on the escalator, said safety assembly comprising:
a) a deformable resilient bumper member for mounting on the reentry housing, said
bumper member being configured to surround the handrail and project from the reentry
housing in a direction counter to the direction of movement of the handrail;
b) an escalator control switch for mounting in the reentry housing, said switch being
operable upon actuation to initiate a shut-off signal to stop the escalator and stop
movement of the handrail; and
c) actuating means movably mounted between said bumper member and said switch, said
actuating means being connected to said bumper member and normally held out of engagement
with said switch by reason of the resiliency of said bumper member, and said actuating
means being operable to contact and actuate said switch in response to sufficient
deformation of said bumper member toward the reentry housing upon engagement between
said bumper member and an object on the handrail.
2. The escalator safety assembly of Claim 1 wherein said actuating means comprises
a rigid housing member configured so as to surround the handrail, and including locking
means for snap fitting onto said bumper member, said housing member including a plurality
of elongated pin means extending therefrom toward said switch for selective actuating
engagement with the latter.
3. The escalator safety assembly of Claim 2 further comprising handrail guide means
connected to said housing member for guiding movement of the handrail through said
housing member, said guide means including rollers for contacting opposite sides of
the handrail.
4. The escalator safety assembly of Claim 2 further comprising radial pressure sensor
means interposed between said bumper member and said housing member, said radial pressure
sensor means being operable to detect the presence of foreign matter on the handrail
between the bumper and the handrail, and operable to turn off power to the escalator
when such foreign matter is detected.
5. An escalator safety assembly for use at the reentry housing of a moving handrail
on the escalator, said safety assembly comprising:
a) rigid housing means mounted in the reentry housing and configured to embrace at
least part of the handrail; and
b) a deformable radial pressure sensor interposed between the handrail and the housing
means, said sensor being operable, when sufficiently deformed by contact with foreign
matter on the handrail, to initiate a turn-off signal whereby the escalator will be
shut off and movement of the handrail will stop.
6. The escalator safety assembly of Claim 5 further comprising a resilient bumper
member connected to said housing means, said sensor being sandwiched between a portion
of said bumper member and said housing means whereby deformation of said sensor results
from radial forces being transmitted from the handrail via the bumper member to the
sensor whereupon the sensor is flattened against said housing means.
7. The escalator safety assembly of Claim 6 further comprising an escalator control
switch adjacent to said housing means, said control switch being operable, when actuated,
to initiate a shut off signal for stopping movement of the escalator and handrail,
and actuating means mounted on said housing means for selectively actuating said control
switch responsive to deformation of said bumper member sufficient to move said housing
means and said actuating means toward said control switch, which deformation occurs
in the direction of movement of the handrail as a result of said bumper member being
contacted by an object on the handrail.