[0001] The present invention is concerned with a solution to the problem of effecting a
seal between the cylinder and sealing band of a piston-cylinder device which is driven
by pressurized fluid and which is of the kind defined in the preamble of Claim 1.
[0002] Such piston-cylinder devices and associated sealing arrangements are known from Swedish
Patent Specification No. 7807609-8 and Swedish Patent Application No. 8704828-8,
for instance.
[0003] The primary problem which totally overshadows this kind of piston-cylinder device
resides in achieving a fully satisfactory seal in the slot between the band and the
cylinder wall. The type of pressurized-fluid piston-cylinder devices to which the
invention relates, the so-called "Origacylinder" has been available on the market
for twenty years, but in spite of continuous endeavours and improvements, no success
has been achieved in obtaining a completely satisfactory or near satisfactory seal.
It is emphasized here that the sealing band concerned is a steel band, which has
properties that are superior to the properties of bands that are made of some other
material, for instance a plastic material, although it is, of course, easier to obtain
an effective seal with a plastic band.
[0004] According to the aforesaid Swedish Patent Specification No. 7807609-8, the band is
chamfered or bevelled on its inner surface towards the edges thereof, while the inner
surface of the cylinder, on both sides of the slot, is configured with a cylindrical
surface having a curvature which is smaller than the curvature of the remainder of
the cylinder. Although this configuration goes some way towards obtaining an improved
seal, it is nevertheless not fully satisfactory and, furthermore, the need to provide
the cylinder walls with mutually different radius of curvature makes manufacture more
expensive.
[0005] Similar to the aforesaid Swedish Patent Application No. 8704828-6, the inventor has
approached the problem by camfering the band towards its edges on the side of said
band which faces towards the cylinder wall, while providing the cylinder barrel with
a flat part on both sides of the slot, these flat parts coacting with the camfered
edges of the band. This provides an improved seal while, at the same time, the band
is guided into correct abutment with the edge surfaces of the slot. This solution,
however, also renders manufacture of the piston-cylinder device more expensive, due
to the variation in the configuration of the cylinder barrel.
[0006] Because in earlier solutions the band has been ground along the edges thereof to
a suitable edge thickness on only one side of the band, a relatively large amount
of material is machined-off along a relatively broad area of the band. As a result,
the sealing band is less resistant to bending in its transverse direction at the high
pressures which prevail in the cylinder, therewith resulting in excessive bending
with subsequent leakage of the pressurized fluid.
[0007] This primary problem of achieving an effective seal between cylinder barrel and sealing
band in such pressurized-fluid piston-cylinder devices is solved in accordance with
the present invention by the method set forth in the characterizing clauses of respective
Claims. The invention renders it unnecessary to configure the cylinder barrel with
a curvature radius which differs from the remainder of the cylinder in order to achieve
a fully satisfactory seal, while at the same time obtaining a high surface pressure
along the sealing edges of the band, therewith reducing the risk of fluid leakage.
[0008] Because the sealing band is clipped from broader sheet-metal strips, displacement
of material takes place along each of the edges. Such material displacement has the
form of a rounding or "radius" on one side of respective edges and a pointed collaring
or "burr" on the other side of said edge. These displacements of material along both
edges of the band can be directed either in one and the same direction or in mutually
opposite directions, depending on the clipping or shearing method used. When practicing
the present invention, all edges of the band will be worked, which means that no
such "radius" or no such "burr" will be present on the finished band. This enables
a complete seal to be obtained in comparison with hitherto used techniques, in which
one side of the band is not worked and has either comprised the sealing side against
the cylinder wall or against the sealing cuffs of the piston, in which case gaps
and discontinuities are readily formed by the presence of said "radii" or "burrs"
promoting leakage.
[0009] Because, in accordance with the invention, the steel band is bevelled along the edges
on both sides of said band, it is not necessary to grind away as much band material
as that which is ground away with a band which is ground solely on one side and with
the use of substantially the same grinding angle. In order to grind the edges of a
band of given thickness down to a height of at most 0.08 mm, in particularly a thickness
of between about 0.04-0.07 mm, and at the same grinding angle of about 5°, it is only
necessary to grind away half as much band material as that which is ground away from
a band whose edges are ground solely on one side of the band. This affords a technical
advantage in manufacture, which shall be added to the good sealing properties of the
band.
[0010] The invention will now be described in more detail with reference to an exemplifying
embodiment thereof and with reference to the accompanying drawings, in which
Figure 1 illustrates a pressurized-fluid piston-cylinder device of the type intended - a
so-called "Origacylinder";
Figures 2 and 3 illustrate schematically and in cross-section two sealing bands clipped from a broader
steel band by means of different methods;
Figures 4 and 5 illustrate schematically and in cross-section examples of sealing bands produced
in accordance with the present invention; and
Figures 6 and 7 illustrate schematically and in section a known band and a band produced in accordance
with the invention, said bands being shown in an unloaded and loaded state respectively.
[0011] An example of the pressurized-fluid piston-cylinder device is illustrated in Figure
1, where reference numeral 1 identifies the actual cylinder, while the reference numeral
2 identifies the movable piston which carries a dogging element 3 to which the object
or the apparatus to be manouevered by the device is connected. The cylinder 1 is configured
with a slot 4 which is sealed by a steel band 5 in a known manner. The reference
numeral 6 identifies compressed-air connections.
[0012] The Swedish Patent Specification No. 388 717 describes in detail the function of
the pressurized-fluid piston-cylinder device and also describes the manner in which
the sealing band 5 is held sealingly against the slot and extends through the piston
beneath the dogging element.
[0013] The sealing bands 5 are produced by clipping the bands from a broader, very thin
steel band. The clipped bands become deformed along their edges, depending on the
method of manufacture, due to the displacement of material such that, with respect
to clipping methods, the material is moved in one direction at one edge of the band
and in another direction at the other edge of the band, or is also moved in the same
direction at the two edges. Figure 2 illustrates the former case, in which there is
formed on one side of the band along one edge thereof a rounding or "radius" 7 and
along the other edge a pointed projection or "burr" 8. On the other side of the band,
there is obtained in a corresponding manner a burr along the first mentioned edge
and a radius along the other edge. Figure 3 illustrates schematically a section of
a sealing band 5 which has been clipped in accordance with another method, wherewith
the band presents radii 7 along its edges on one side of the band and burrs 8 on the
other side thereof.
[0014] It is also known from the publications recited in the introduction to grind these
steel-band blanks along each edge on one side thereof. Consequently, when a blank
illustrated in Figure 2 has been ground, one side of the band will still present a
radius 7 and a burr 8. This presents serious drawbacks with regard to sealing, irrespective
of whether the ground band edges are turned to face towards the cylinder wall or towards
the piston. With the clipping method most used at present and resulting in a band
blank of the kind illustrated in Figure 3, the band blank is ground along its edges
on the side thereof presenting the burr 8. This is indicated on the right of Figure
3. Although the burr is eliminated by this method, the radii 7 remain and when the
ground side of the band is turned to face towards the piston, a gap is formed with
the cylinder wall, resulting in leakage.
[0015] Because the band is ground along its edges on only one side of the blank and because
the grinding angle α is a small angle, a relatively large quantity of material will
be removed from the band and the band has only a relatively small resistance to bending
in its transverse direction, which at high cylinder pressures results in leakage.
[0016] Figure 4 is a cross-sectional view of an inventive embodiment of a steel sealing
band. The edges of the band are ground down on both sides to a chamfer 9 having an
angle α of about 3-7°. The breadth of the chamfer 9 along the edge of the band 5
is determined by the height extension
a of the band edge compared with the thickness of the band. The height extension
a of the band edge should suitably be about 0.04 mm.
[0017] A comparison of the band cross-section ground in accordance with known techniques
according to Figure 3 with the band cross-section according to the invention and illustrated
in Figure 4 will show that the band cross-section obtained in accordance with the
invention - the obtained beam - presents a greater span with the whole of the band
thickness than has previously been the case. This means that the band will have greater
flexural resistance and is therewith less likely to bend with the subsequent risk
of leakage, as before mentioned.
[0018] Figure 4 illustrates in cross-section a band which has been ground symmetrically
at angles α to a band-edge height of
a. Figure 5 illustrates in cross-section a band which has been ground in accordance
with the invention at the angles α to a band-edge height of
a but, as illustrated in Figure 5, the upper side of which band has been ground to
a shallower depth than in the case of the cross-section illustrated in Figure 4. Figure
5 is solely intended to illustrate the possibility of adapting grinding of the sealing
band 5 to different cylinder diameters, and hence it will be understood that grinding
according to Figure 5 is concerned with a sealing band for cylinders of larger diameters
than those for which the band illustrated in Figure 4 is intended.
[0019] Figure 6 illustrates the manner in which a previously known band, ground solely along
the edges of one side thereof, behaves in a non-loaded state (the upper part of the
Figure) and in a loaded state (the lower part of the Figure), i.e. when pressure prevails
in the cylinder. In this latter case, the band will bend so that the whole of its
ground inner surface will come into abutment with the wall of the cylinder 1. Figure
7 illustrates the corresponding conditions for a band which has been ground in accordance
with the invention. When an overpressure prevails in the cylinder, since the inventive
band is stiffer than the known band the inventive band will bend to a lesser extent
and will abut the inner surface of the cylinder 1 solely through its ground edges.
A comparison between the known band and the inventive band shows that for a given
determined pressure in the cylinder, the sealing surface pressure acting between
band and cylinder will be considerably greater in respect of the inventive band than
in respect of the known band, which results in a more effective seal between band
and cylinder wall in accordance with the invention than that which has previously
been possible, as mentioned in the introduction.
[0020] It will be understood that the band cross-sections illustrated in Figures 2-4 are
not drawn to correct proportions with regard to band thickness in relation to band-edge
height
a, and that these Figures merely illustrate the principle of chamfering the sealing
band 5 in accordance with prior art techniques and in accordance with the invention.
1. A steel sealing band for use in pressurized-fluid piston-cylinder devices of the
kind which comprise a cylinder (1) having a circular or oval cylinder barrel and incorporating
a longitudinally extending slot (4) through which a dogging element (3) mounted on
a piston (2) movable in the cylinder extends, and in which the slot is closed on both
sides of the piston with the aid of the steel band (5) which extends through said
piston, and in which the piston is provided on both ends thereof with a respective
sealing cuff, characterized in that the steel band (5) presents chamfers (9) along its edges on both sides thereof.
2. A sealing band according to Claim 1, characterized in that respective chamfers (9) have an inclination of 3-7° in relation to the plane
of the band (5).
3. A sealing band according to Claim 1 or 2, characterized in that the edges of the steel band (5) have a height dimension of about 0.04 mm
- 0.07 mm.
4. A sealing band according to any one of the preceding Claims, characterized in that the chamfers (9) on one side of the band (5) are equally as large as the
chamfers on the other side of the band.
5. A sealing band according to any one of Claims 1-3, characterized in that the chamfers (9) on one side of the band (5) differ in size from the chamfers
on the other side of the band.