FIELD OF THE INVENTION
[0001] This invention relates to an electrophotographic lithographic printing plate precursor
and, more particularly to a lithographic printing plate precursor having a photoconductive
layer on which a surface layer having specific properties is provided.
BACKGROUND OF THE INVENTION
[0002] A number of offset printing plate precursors for directly producing printing plates
have hitherto been proposed, and some of them have already been put into practical
use. Widely employed among them is a system in which a photoreceptor, comprising a
conductive support having provided thereon a photoconductive layer mainly comprising
photoconductive particles (e.g., zinc oxide) and a resin binder, is subjected to an
ordinary electrophotographic processing to form a highly lipophilic toner image thereon.
The surface of the photoreceptor is then treated with an oil-desensitizing solution
called etching solution to selectively render non-image areas hydrophilic to obtain
an offset printing plate.
[0003] Requirements of offset printing plate precursors for obtaining satisfactory prints
are such that an original should be reproduced faithfully on the photoreceptor; the
surface of a photoreceptor should have affinity with an oil-desensitizing solution,
so as to render non-image areas sufficiently hydrophilic and, at the same time, should
have water resistance; and that a photoconductive layer having an image formed thereon
is not released during printing and is well receptive to dampening water, so that
the non-image areas hold the hydrophilic properties enough to be freed from stains
even on printing a large number of prints.
[0004] For particular use as an offset printing plate precursor, formation of background
stains due to insufficient oil-desensitivity presents a serious problem. In order
to solve this problem, various resins as binders for zinc oxide have been proposed.
For example, such resins have been disclosed in Japanese Patent Publication No. 31011/75,
Japanese Patent Laid-Open Publication Nos. 54027/78, 20735/79, 202544/82, and 68046/83.
Nevertheless, actual evaluations of these resins proposed for improving oil-desensitivity
have revealed that none were satisfactory in terms of stain resistance and printing
durability.
[0005] On the other hand, a photoconductive layer comprising particles of an organic photoconductive
compound and a binder resin can be formed on a grained aluminum base. Printing plate
precursors of this type can be produced by forming a toner image on a photo sensitive
layer through the known electrophotographic processing such as described above and
further removing the non-image areas by eluting with a processing solution, whereby
the aluminum base corresponding to the non-image areas is exposed to form hydrophilic
areas. The photosensitive layer using the organic photoconductive compound comprises,
for example, an oxadiazole compound or oxazole compound and an alkali-soluble binder
resin (e.g., a styrene-maleic anhydride copolymer, etc.), as disclosed in Japanese
Patent Publication Nos. 17162/62 and 39405/71 and Japanese Patent Laid-Open Publication
Nos. 2437/77 and 107246/81; or a phthalocyanine pigment or azo pigment and an alkali-soluble
phenolic resin as disclosed in Japanese Patent Laid-Open Publication Nos. 105254/80,
16125/70, 150953/83, and 162961/83.
[0006] However, since the above-mentioned plate making process involves removal of the photosensitive
layer corresponding to the non-image areas by dissolution, it requires a large-size
apparatus and is too time-consuming to achieve a reasonable production rate.
[0007] It has been proposed to provide a specific resin layer capable of being rendered
hydrophilic on a usual electrophotographic photoreceptor as described in Japanese
Patent Publication No. 5606/70. According to this system, a surface layer comprising
a vinyl ether-maleic anhydride copolymer and a hydrophobic resin compatible with
the copolymer is provided on the photosensitive layer. After toner image formation,
the non-image areas of the surface layer can be rendered hydrophilic by treating with
an alkali to hydrolytically opening the acid anhydride ring.
[0008] However, since the vinyl ether-maleic anhydride copolymer used in the surface layer
becomes water-soluble upon ring-opening, the surface layer is seriously inferior
in water resistance even though the vinyl ether-maleic anhydride copolymer is combined
with a compatible hydrophobic resin. Therefore, the printing durability of the resulting
printing plate was about 500 to 600 prints at most.
[0009] It has also been proposed to form a surface layer capable of being rendered hydrophilic,
which comprises silylated polyvinyl alcohol as main component and a crosslinking agent
as disclosed in Japanese Patent Laid-Open Publication Nos. 90343/85, 159756/85, and
217292/86. According to this proposal, after toner image formation, the surface layer
can be rendered hydrophilic by hydrolysis of the silylated polyvinyl alcohol on the
non-image areas. Further, in order to retain fine strength after becoming hydrophilic,
the degree of silylation of polyvinyl alcohol is controlled, and the remaining hydroxyl
group is crosslinked by the crosslinking agent.
[0010] The above publication describes that the provision of such a surface layer would
prevent background stains of prints and increase printing durability. However, it
has been shown by evaluation of actual use that the resulting printing plate still
does not satisfy the stain resistance requirement. Further, due to the nature of the
high-molecular reaction, it is difficult to stably produce the silylated polyvinyl
alcohol having a controlled degree of silylation by silylating polyvinyl alcohol with
a silylating agent to a desired degree. In addition, due to the limitations on the
chemical structure of the hydrophilic polymer, it is difficult to exclude all adverse
influences of the surface layer upon the functions of an electrophotographic photoreceptor,
such as charging properties, quality of a reproduced image (e.g., dot reproducibility
and resolving power of image areas, resistance to background fog of nonimage areas,
etc.), and light sensitivity.
[0011] Furthermore, it has hitherto been studied to use, as a surface layer resin, resins
containing functional groups capable of forming hydrophilic groups through decomposition
jointly with compounds for crosslinking the resins in the light-sensitive layers.
For example, the former are those having functional groups capable of forming hydroxyl
groups through decomposition as disclosed in Japanese Patent Application Nos. 8217/1988
and 90185/1988, those having functional groups capable of forming carboxyl groups
through decomposition as disclosed in Japanese Patent Application Nos. 112607/1988
and 113458/1988 and those having functional groups capable of forming thiol groups,
amino groups, phosphono groups or sulfo groups through decomposition as disclosed
in Japanese Patent Application Nos. 134357/1988 and 135705/1988.
[0012] These resins are those which form hydrophilic groups through hydrolysis or hydrogenolysis
with an oil-desensitizing solution or dampening water used during printing. When
using them as a surface layer resin for a lithographic printing plate precursor, a
number of prints with clear image quality and without background stains can be obtained,
since the hydrophilic property of non-image areas is further increased by the above
described hydrophilic groups formed through decomposition to make clear the lipophilic
property of image areas and the hydrophilic property of non-image areas and to prevent
the non-image areas from adhesion of a printing ink during printing, and a crosslinking
structure is formed in the surface layer so that the resin rendered hydrophilic becomes
water-insoluble, keeps water and swells through the crosslinking effect to give retention
of water and to maintain the surface layer sufficiently hydrophilic.
[0013] In the resin of such a type as to form a hydrophilic group by the above described
decomposition reaction, the carboxyl group or hydroxyl group previously masked with
a protective group is subjected to decomposition reaction with a processing solution
to release the protective group. For the resin of this type, therefore, it is required,
as important properties, that during storage, the resin is stably present without
being hydrolyzed due to the humidity (moisture) in the air and during processing for
rendering hydrophilic, the protective group removing reaction rapidly proceeds to
form a hydrophilic group and the hydrophilic property of non-image areas can be improved.
[0014] However, it is found that provision of a hydrophilic group-forming functional group
(protective group) which is stably present without decomposition even under severer
conditions, e.g., during storage at a high temperature and high humidity for a long
time, results in difficulty in a rapid decomposition with a processing solution and
rapid feasibility of hydrophilic property.
SUMMARY OF THE INVENTION
[0015] The present inventors have made studies in the field of electrophotographic lithographic
printing plate precursors, with the aim of overcoming or reducing defects in the prior
art, as noted above.
[0016] The present invention provides an electrophotographic lithographic printing plate
precursor utilizing an electrophotographic photoreceptor comprising a conductive support
having provided thereon at least one photoconductive layer and further provided thereon
a surface layer as an outermost layer, wherein said surface layer comprises, as a
predominant component, at least one resin containing at least one polymeric component
having a formyl group and/or functional group represented by the following General
Formula (I):

wherein R₁ and R₂ each represent, same or different, hydrocarbon groups or R₁ and
R₂ are organic residual radicals which are combined with each other to form a ring.
DETAILED DESCRIPTION OF THE INVENTION
[0017] In the present invention, the resin containing at least one polymeric component having
the above described formyl group and/or functional group represented by General Formula
(I) can previously be crosslinked and in this case, the resin has water proof property,
which is preferable when realizing the hydrophilic property through reaction with
a processing solution for rendering hydrophilic.
[0018] The resin containing at least one polymeric component having the above described
formyl group and/or functional group represented by General Formula (I) may be a resin
further containing at least one functional group causing a hardening reaction by heat
and/or light.
[0019] In a preferable embodiment of the present invention, in addition to the resin containing
at least one polymeric component having formyl group and/or a functional group represented
by General Formula (I), which will hereinafter be referred to as Resin A sometimes,
at least one heat and/or light hardenable resin as Resin B is incorporated optionally
with a crosslinking agent.
[0020] The feature of the electrophotographic lithographic printing plate precursor having
a priotoconductive layer according to the present invention consists in that the
resin in the surface layer as the outermost layer comprises Resin A containing at
least one of formyl group and functional groups represented by General Formula (I)
and optionally Resin B consisting of a heat and/or light hardenable resin, preferably
being at least partly crosslinked, whereby when processing with a processing solution
containing at least one hydrophilic compound with nucleophilic reactivity, the hydrophilic
compound with nucleophilic reactivity is additionally reacted with the end of the
formyl group or the functional group represented by General Formula (I) of Resin A
and the surface layer can thus reveal hydrophilic property while simultaneously, it
is rendered not or hardly soluble in water with maintaining the hydrophilic property
because of the crosslinked structure in the resin.
[0021] Thus, the lithographic printing plate precursor of the present invention has various
advantages that an image faithful to an original can be reproduced without occurrence
of background stains owing to the high hydrophilic property of non-image areas, the
smoothness and electrostatic characteristics of the photoconductive layer are excellent
and furthermore, the durability is improved.
[0022] In addition, the lithographic printing plate precursor of the present invention is
not sensitive to environmental influences during plate making, is very excellent in
storage property before processing and is capable of undergoing rapidly a processing
for rendering hydrophilic.
[0023] The resin of the present invention or Resin A contains at least one copolymeric component
containing at least one of formyl group and functional groups represented by General
Formula (I):

wherein R₁ and R₂ each represent, same or different, hydrocarbon groups or R₁ and
R₂ each represent organic residual radicals which are connected with each other to
form a ring.
[0024] When R₁ and R₂ each represent hydrocarbon groups, they are preferably optionally
substituted aliphatic groups containing 1 to 12 carbon atoms, for example, optionally
substituted alkyl groups containing 1 to 12 carbon atoms, such as methyl, ethyl, propyl,
butyl, pentyl, hexyl, octyl, nonyl, decyl, dodecyl, methoxymethyl, ethoxymethyl, 2-hydroxyethyl,
2-chloroethyl, 2-bromoethyl, 1-fluoroethyl, 2-cyanoethyl, 2-methoxyethyl, 2-ethoxyethyl,
3-hydroxypropyl, 3-methoxypropyl groups, etc., optionally substituted alkenyl groups
containing 2 to 12 carbon atoms, such as propenyl, butenyl, hexenyl, octenyl docenyl,
dodecenyl groups, etc., optionally substituted aralkyl groups containing 7 to 12 carbon
atoms, such as benzyl, phenethyl, 3-phenylpropyl, naphthylmethyl, 2-naphthylethyl,
methylbenzyl, dimethylbenzyl, trimethylbenzyl, methoxybenzyl, dimethoxybenzyl, chlorobenzyl,
bromobenzyl, fluorobenzyl, dichlorobenzyl groups, etc., optionally substituted alicyclic
groups containing 3 to 12 carbon atoms, such as cylopentyl, cyclohexyl, cycloheptyl,
adamantyl groups, etc. and the like.
[0025] When R₁ and R₂ represent organic residual groups which are connected with each other
to form a ring, they are preferably functional groups representedby the following
general formula (Ia), that is, cyclic acetal groups:

wherein R₃ and R₄ each represent, same or different, hydrogen atoms, optionally substituted
hydrocarbon groups containing 1 to 12 carbon atoms or -OR₅ groups wherein R₅ represents
an optionally substituted hydrocarbon group containing 1 to 12 carbon atoms and n
represents an integer of 1 to 4.
[0026] Preferred examples of the optionally substituted hydrocarbon groups containing 1
to 12 carbon atoms, as R₃, R₄ and R₅, include aliphatic groups having the same contents
as those defined in R₁ and R₂ and aromatic groups such as phenyl, tolyl, xylyl, methoxyphenyl,
chlorophenyl, bromophenyl, methoxycarbonylphenyl, dimethoxyphenyl, chloromethylphenyl,
naphthyl groups, etc.
[0027] In General Formulae (I) and (Ia), more preferably, R₁ to R₅ are aliphatic groups,
for example, alkyl groups of 1 to 6 carbon atoms, alkenyl groups of 3 to 6 carbon
atoms and aralkyl groups of 7 to 9 carbon atoms, and n is an integer of 1 to 3.
[0028] As described above, the surface layer resin of the present invention contains a polymeric
component containing formyl group and/or a functional group represented by General
Formula (I) and is modified from lipophilic to hydrophilic by processing with a processing
solution containing a hydrophilic compound with nucleophilic reactivity. The mechanism
of rendering hydrophilic is shown by the following reaction formula (I), for example,
as to a case of using sulfite ion as the hydrophilic compound with nucleopriilic reactivity.
ⓟ represents a resin part except the formyl group or functional group of General Formula
(I).

[0029] That is to say, Resin A of the present invention has the feature that only when non-image
areas as a lithographic printing plate precursor is subjected to oil-desensitization,
it is reacted with a nucleophilic compound in a processing solution as described above,
whereby the hydrophilic group is added to the end thereof and it is rendered hydrophilic.
Since Resin A is not reactive with moisture in the air, there is no problem to be
feared in storage of the lithographic printing plate precursor of the present invention.
Since formyl group is a functional group which is very rapidly reactive with a nucleophilic
compound, it is possible to rapidly render hydrophilic.
[0030] Furthermore, the functional group represented by General Formula (I) is a precursor
of formyl group and this precursor can readily be converted into formyl group through
acid decomposition as shown by Reaction Formula (1). As well known in the art, this
functional group is very excellent in storage stability.
[0031] Specific, but not limiting, examples of the copolymer constituent containing the
formyl group and/or the functional group represented by General Formula (I) used in
the present invention include those represented by the following repeating unit of
General Formula (II):

wherein Z represents -COO-, -OCO, -O-, -CO-,

wherein R₁ represents hydrogen atom or a hydrocarbon group, -CONHCOO-, -CONHCONH-,
-CH₂COO-, -CH₂OCO- or

Y represents a direct bond or organic radical for connecting -Z- and -W₀, (̵Z-Y)̵
can direct ly connect

and -W₀, W₀ represents the formyl group or the functional group represented by General
Formula (I) and a₁ and a₂ may be same or different, each being hydrogen atom, a halogen
atom, cyano group, an alkyl group or an aryl group.
[0032] General Formula (II) will now be illustrated in detail. In this formula, Z represents
preferably -COO-, -OCO, -O-, -CO-,

wherein R₁ represents hydrogen atom, an optionally substituted alkyl group of 1 to
8 carbon atoms, such as methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, 2-chloroethyl,
2-bromoethyl, 2-cyanoethyl, 2-methoxyethyl, 2-hydroxyethyl, 3-bromopropyl groups etc.,
an optionally substituted aralkyl group of 7 to 9 carbon atoms, such as benzyl, phenethyl,
3-phenylpropyl, chlorobenzyl, bromobenzyl, methylbenzyl, methoxybenzyl, chloromethylbenzyl,
dibromobenzyl groups, etc., an optionally substituted aryl group such as phenyl, tolyl,
xylyl, mesityl, methoxyphenyl, chlorophenyl, bromophenyl, chloromethylphenyl groups,
etc.
[0033] Y represents a direct bond or an organic radical for connecting -Z- and -W₀. When
Y represents the organic radical, this radical is a carbon-carbon bond, between which
hetero atoms (including oxygen, sulfur and nitrogen atom) may be present, which specific
examples include

individually or in combination of these groups, wherein r₂, r₃, r₄, r₅ and r₆ have
the meaning as the foregoing r₁.
[0034] a₁ and a₂ may be the same or different, each being a hydrogen atom, a halogen atom
(e.g., chlorine, bromine), a cyano group, a hydrocarbon residue (e.g., an optically
substituted alkyl group containing 1 to 12 carbon atoms, such as methyl, ethyl, propyl,
butyl, methoxycarbonyl, ethoxycarbonyl, propoxycarbonyl, butoxycarbonyl, hexyloxycarbonyl,
methoxycarbonylmethyl, ethoxycarbonylmethyl, butoxycarbonylmethyl, etc., an aralkyl
group such as benzyl, phenetyl, etc., and an aryl group such as phenyl, tolyl, xylyl,
chlorophenyl, etc.
[0035] In addition, the linkage moiety (̵Z-Y)̵ in General Formula (II) may directly connect
the moiety

to the moiety -W₀.
[0037] Specific, but not limiting examples of the functional group represented by General
Formula (I) of the present invention will be illustrated below. In Examples (a′-1)
to (a′-9), R₆ and R₇ each represent alkyl groups of 1 to 4 carbon atoms or -CH₂C₆H₅,
and R₈ represents an alkyl group of C₁ to C₄, -CH₂C₆H₅ or phenyl group.

[0038] Resin A containing the polymeric component containing formyl group and/or the functional
group represented by General Formula (I) as described above can be synthesized by
any of known methods, for example, by a method comprising subjecting to polymerization
reaction a monomer containing formyl group or the functional group represented by
General Formula (I) and a polymerizable double bond group in the molecule (e.g. monomer
corresponding to the recurring unit of General Formula (II)) and a method comprising
reacting a low molecular compound containing formyl group or the functional group
represented by General Formula (I) with a high molecular compound containing a polymeric
constituent containing a functional group reactive with the low molecular compound,
which is called "polymer reaction".
[0039] Moreover, Resin A containing formyl group can be synthesized by synthesizing the
resin containing the functional group represented by General Formula (I) and then
subjecting to an acid decomposition.
[0040] In the above described synthesis by the monomer synthesis or polymer reaction, the
formyl- or acetal-formation reaction can readily be carried out in known manner.
[0041] Synthesis of formyl group-containing compounds is described, for example, in Nippon
Kagakukai Edition, Shin-Jikken Kagaku Koza, Vol. 14, 636 (1978), published by Maruzen
KK, E. Muller "Methoden der Organischen Chemie", page 13 (1954), published by Georg
Thieme Verlag, and Nippon Kagakukai Edition, Jikken Kagaku Koza, Vol. 19, page 231
(1957), published by Maruzen KK.
[0042] Synthesis of acetal group-containing compounds is described, for example, in Nippon
Kagakukai Edition, Shin-Jikken Kagaku Koza, Vol. 14, page 611 (1978), published by
Maruzen KK.
[0043] In Resin A of the present invention, the polymeric component containing formyl group
and/or the functional group represented by General Formula (I) is generally in a proportion
of 20 to 99% by weight, preferably 40 to 95% by weight based on the whole copolymer
in a case where Resin A is of the copolymer. Preferably, this resin has a molecular
weight of 10³ to 10⁶, particularly, 3×10³ to 5×10⁵.
[0044] Resin A of the present invention may be crosslinked, at least in part, in an electrophotographic
lithographic printing plate precursor. As such a resin, there can be used a previously
crosslinked resin during coating a light-sensitive layer-forming material in the plate-making
step or a resin containing crosslinking functional groups causing a hardenable reaction
by heat and/or light, which can be crosslinked in a process for producing a lithographic
printing plate precursor (e.g. during drying). These resins can be used in combination.
[0045] When using such a resin that at least a part of the polymer is previously crosslinked
(resin having a crosslinked structure in the polymer), it is preferably a resin which
is hardly soluble or insoluble in acidic or alkaline solutions when the above described
functional group contained in the resin gives hydrophilic property through an oil-desensitization
treatment. Specifically, the solubility of the resin in distilled water at 20 to 25°C
is preferably at most 90% by weight, more preferably at most 70% by weight.
[0046] Introduction of a crosslinked structure in a polymer can be carried out by known
methods, that is, a method comprising subjecting a monomer containing at least one
of formyl group and the groups of General Formula (I) to polymerization reaction in
the presence of a multifunctional monomer and a method comprising incorporating functional
groups for effecting a crosslinking reaction in the polymer, then subjecting the polymer
to polymer reaction with a compound containing formyl group or the group of General
Formula (I) and effecting the crosslinking.
[0047] Specifically, Resin A of the present invention can be prepared by a method comprising
polymerizing a monomer containing two or more polymerizable functional groups (multifunctional
monomer) with a monomer containing at least one of formyl group and the functional
group General Formula (I) of the present invention, or a method comprising polymerizing
the multifunctional monomer with a monomer containing a polar group such as -OH, -Cl,
-Br, -I, -NH₂, -COOH, -SH,

-N=C=O, -COCl, -SO₂Cl, etc., into which formyl group or the functional group of General
Formula (I) can be introduced, to prepare a copolymer and then introducing thereinto
a low molecular compound containing formyl group or the functional group of General
Formula (I) by polymer reaction.
[0048] Examples of the polymerizable functional group are: CH₂=CH-CH₂-,
CH₂=CH-

-O-, CH₂=CH-,

CH₂=CH-CH₂-NHCO-, CH₂=CH-SO₂-, CH₂=CH-CO-, CH₂=CH-O-, CH₂=CH-S-.
[0049] Any of monomers containing two or more same or different ones of these polymerizable
functional groups can be used in the present invention.
[0050] Of these monomers, as the monomer having two or more same polymerizable functional
groups, there can be used styrene derivatives such as divinyl benzene and trivinyl
benzene; esters of polyhydric alcohols such as ethylene glycol, diethylene glycol,
triethylene glycol, polyethylene glycols Nos. 200, 400 and 600, 1,3-butylene glycol,
neopentyl glycol, dipropylene glycol, polypropylene glycol, trimethylolpropane, trimethylolethane,
pentaerythritol and the like or polyhydroxyphenols such as hydroquinone, resorcinol,
catechol and derivatives thereof with methacrylic acid, acrylic acid or crotonic acid,
vinyl ethers and allyl ethers; vinyl esters of dibasic acids such as malonic acid,
succinic acid, glutaric acid, adipic acid, pimelic acid, maleic acid, phthalic acid,
itaconic acid and the like, allyl esters, vinylamides and allylamides; and condensates
of polyamines such as ethylenediamine, 1,3-propylenediamine, 1,4-butylenediamine
and the like with carboxylic acids containing vinyl groups such as methacrylic acid,
acrylic acid, crotonic acid, allylacetic acid and the like.
[0051] As the monomer having two or more different polymerizable functional groups, there
can be used, for example, ester derivatives or amide derivatives containing vinyl
groups of carboxylic acids containing vinyl group, such as methacrylic acid, acrylic
acid, methacryloylacetic acid, acryloylacetic acid, methacryloylpropionic acid,
acryloylpropionic acid, itaconyloylacetic acid and itaconyloylpropionic acid, reaction
products of carboxylic anhydrides with alcohols or amines such as allyloxycarbonylpropionic
acid, allyloxycarbonylacetic acid, 2-allyloxycarbonylbenzoic acid, allylaminocarbonylpropionic
acid and the like, for example, vinyl methacrylate, vinyl acrylate, vinyl itaconate,
allyl methacrylate, allyl acrylate, allyl itaconate, vinyl methacryloylacetate, vinyl
methacryloylpropionate, allyl methacryloylpropionate, vinyloxycarbonylmethyl methacrylate,
2-(vinyloxycarbonyl)ethyl ester of acrylic acid, N-allylacrylamide, N-allyl methacrylamide,
N-allylitaconamide, methcaryloylpropionic acid allylamide and the like; and condensates
of amino alcohols such as aminoethanol, 1-aminopropanol, 1-aminobutanol, 1-aminohexanol,
2-aminobutanol and the like with carboxylic acids containing vinyl groups.
[0052] The monomer containing two or more polymerizable functional groups of the present
invention is generally used in a proportion of at most 10mole%, preferably at most
5 mole% to all monomers, which is polymerized to form a previously crosslinked resin.
[0053] In the case of a polymer containing formyl group, however, it is preferable not to
use CH₂=CH-COO-,

CH₂=CH-CONH-, CH₂=CH-SO₂- and CH₂=CH-CO- as the foregoing polymerizable functional
group.
[0054] In the method comprising crosslinking a polymer containing functional groups for
effecting a crosslinking reaction by polymer reaction, on the other hand, the functional
group can be any group capable of causing a chemical reaction among the molecules
to form chemical linkages. That is, the reaction mode of forming linkages among molecules
by a condensation reaction or addition reaction, or crosslinkings by a polymerization
reaction through heat and/or light can be utilized. Specifically, the functional groups
include at least one combination selected from the group A consisting of functional
groups containing dissociable hydrogen atoms, for example, -COOH, -PO₃H₂,

wherein R₉ represents an aliphatic group, preferably optionally substituted linear
or branched alkyl group containing 1 to 12 carbon atoms, such as methyl, ethyl, propyl,
chloromethyl, dichloromethyl, trichloromethyl, trifluoromethyl, butyl, hexyl, octyl,
decyl, hydroxyethyl or 3-chloropropyl group, or -OR₉′ wherein R₉′ has the same meaning
as R₉, -OH, -SH and -NH·R₁₀ wherein R₁₀ represents hydrogen atom or an alkyl group
containing 1 to 4 carbon atoms, such as methyl, ethyl, propyl or butyl group, and
the group a consisting

-NCO and -NCS and cyclic dicarboxylic acid anhydrides, or -CONHCH₂OR₁₁ wherein R₁₁
represents hydrogen atom or an alkyl group containing 1 to 6 carbon atoms, such as
methyl, ethyl, propyl, butyl or hexyl group, or polymerizable double bond groups.
[0055] Examples of the polymerizable double bond group include those of the foregoing polymerizable
functional group.
[0056] Furthermore, there can be used functional groups and compounds described in, for
example, Takeshi Endo "Rendering Precise Heat Setting Polymers (Netsu-kokasei Kobunshi
no Seimitsuka)" published by C.M.C. KK, 1986, Yuji Harazaki "Latest Binder Technique
Handbook (Saishin Binder Gijutsu Binran)" Section II-1, published by Sogogijutsu
Center, 1985, Takayuki Otsu "Synthesis and Design of Acrylic Resins and Development
of New Uses (Akuriru Jushi no Goseisekkei to Shin-yoto Kaihatsu)" published by Chubu
Keiei Kaihatsu Center Shuppanbu, 1985, Eizo Omori "Functional Acrylic Resins (Kinosei
Akuriru-kei Jushi)" published by Technosystem, 1985, Hideo Inui and Gentaro Nagamatsu
"Light-sensitive Polymers (Kankosei Kobunshi)" published by Kodansha, 1977, Takahiro
Tsunoda "New Light-sensitive Resins (Shin-Kankosei Jushi)", published by Insatsu Gakkai
Shuppanbu, 1981, G.E. Green and B.P. Star "R.J. Macro. Sci. Reas. Macro. Chem.", C
21 (2), 187-273 (1981-82) and C.G. Roffey "Photopolymerization of Surface Coatings"
published by A. Wiley Interscience Pub., 1982.
[0057] These hardenable functional groups can be incorporated in one copolymeric constituent
with formyl group or the functional groups represented by General Formula (I), or
can be incorporated in another copolymeric constituent than a copolymeric constituent
containing formyl group or the functional groups represented by General Formula (I).
[0058] Examples of the monomer corresponding to the copolymer constituent containing these
hardenable functional groups include vinyl compounds containing the functional groups
copolymerizable with the polymeric constituents of General Formula (II).
[0059] These vinyl compounds include those described in, for example, Kobunshi Gakkai Edition
"Polymer Data Handbook -Kisohen-", published by Baihukan, 1986, for example, acrylic
acid, α and/or β-substituted acrylic acid such as α-acetoxy, α-acetoxymethyl, α-(2-aminomethyl),
α-chloro, α-bromo, α-fluoro, α-tributylsilyl, α-cyano, β-chloro, β-bromo, α-chloro-β-methoxy
and α,β-dichloro substituted ones, methacrylic acid, itaconic acid, itaconic acid
semi-esters, itaconic acid semiamides, crotonic acid, 2-alkenylcarboxylic acids such
as 2-pentenoic acid, 2-methyl-2-hexenoic acid, 2-octenoic acid, 4-methyl-2-hexenoic
acid and 4-ethyl-2-octenoic acid, maleic acid, maleic acid semi-esters, maleic acid
semi-amides, vinylbenzenecarboxylic acid, vinylbenzenesulfonic acid, vinylsulfonic
acid, vinylphosphonic acid, semi-ester derivatives of vinyl groups or allyl groups
of dicarboxylic acids and ester derivatives and amide derivatives of these carboxylic
acids or sulfonic acids containing or crosslinking functional groups in the substituents.
[0060] In Resin A of the present invention, the content of "the copolymeric components containing
the hardenable functional groups" is preferably 1 to 80% by weight, more preferably
5 to 50 % by weight based on the whole quantity of the surface layer resin.
[0061] In a preferred embodiment of the present invention, Resin A of the present invention
contains functional groups capable of undergoing a crosslinking reaction with Resin
B by heating or irradiating. As these functional groups, there can be used those similar
to the following crosslinking functional groups contained in Resin B (heat and/or
light-hardenable functional groups: sometimes referred to as hardenable functional
groups). In the case of Resin A containing the hardenable functional groups, "the
content of copolymeric constituents containing the hardenable functional groups" is
preferably 1 to 20% by weight, more preferably 3 to 10% by weight in Resin A.
[0062] In the present invention, incorporation of at least one functional group selected
from the group consisting of the hardenable functional groups in Resin A is carried
out by a method comprising introducing a low molecular, hardenable functional group-containing
compound into a polymer containing formyl group and/or functional groups represented
by General Formula (I) by polymer reaction, or a method comprising copolymerizing
at least one monomer corresponding to the copolymeric component containing at least
one of the hardenable functional groups with a monomer corresponding to the repeating
unit represented by General Formula (II) (monomer synthesis).
[0063] The former polymer reaction can be carried out by any of known methods, for example,
Nippon Kagakukai Edition, Shin-Jikken Kagakukoza, Vol. 14, "Synthesis and Reaction
of Organic Compounds (I) to (V) (Yuki Kagobutsu no Gosei to Hanno)" published by Maurzen
KK, 1978, and Yoshio Iwakura and Keisuke Kurita "Reactive Polymers (Hannosei Kobunshi)"
published by Kohdansha (1977).
[0064] As a monomer corresponding to the copolymeric component containing the hardenable
functionable group, used in the latter monomer synthesis method, there can be used
vinyl compounds containing the crosslinking functional groups, which are copolymerizable
with the polymeric component containing the hydrophilic group-forming functional
group in Resin A (e.g. compound corresponding to General Formula (II)), such as those
exemplified above as the monomer corresponding to the copolymeric component containing
the crosslinking functional groups.
[0065] Resin B used in the present invention will now bi illustrated in detail. Resin B
is a hardenable resin causing a crosslinking reaction by heat and/or light, preferably
causing a crosslinking reaction with the functional group described above in Resin
A, and includes any of resins containing "heat and/or light-hardenable functional
groups (sometimes referred to as hardenable functional groups in brief)" which will
hereinafter be illustrated. As illustrated above, these hardenable functional groups
may be contained in Resin A.
[0066] As the light-hardenable functional group of the hardenable functional groups of the
present invention, there can be used functional groups used in light-sensitive resins
of the prior art as light-hardenable resins, for example, describe in Hideo Inui and
Gentaro Nagamatsu "Light-sensitive Polymers (Kankosei Kobunshi)" Kodansha KK, 1977,
Takahiro Tsunoda "New Light-sensitive Resins (Shin-kankosei Jushi)" published by Insatsu
Gakkai Shuppanbu, 1981, G.E. Green and B.P. Strark "J. Macro. Sci. Reas. Macro. Chem."
C 21 (2), 187-273 (1981-82) and C.G. Rattey "Photopolymerization of Surface Coatings"
published by A. Wiley Interscience Pub., 1982).
[0067] As the heat-hardenable functional group of the hardenable functional groups of the
present invention, there can be used functional groups, for example, cited in the
literatures described above to exemplify the polymerizable double bond groups.
[0068] Specifically, there are functional groups (Group A) each having dissociable hydrogen
and functional groups (Group B) capable of chemically reacting and bonding with Group
A, or polymerizable double bond groups, which will hereinafter be exemplified.
[0069] As the functional group (Group A) having dissociable hydrogen atom, for example,
there are given -OH group, -SH group, -NH₂ group, -NHR₉ group wherein R₉ represents
a hydrocarbon group, e.g., optionally substituted alkyl group containing 1 to 10 carbon
atoms, such as methyl, ethyl, propyl, butyl, hexyl, octyl, decyl, 2-chloroethyl, 2-methoxyethyl,
2-cyanoethyl, etc., optionally substituted cycloalkyl group containing 4 to 8 carbon
atoms, such as cycloheptyl, cyclohexyl, etc., optionally substituted aralkyl group
containing 7 to 12 carbon atoms, such as benzyl, phenethyl, 3-phenylpropyl, chlorobenzyl,
methylbenzyl, methoxybenzyl group, etc., and optionally substituted aryl group such
as phenyl, tolyl, xylyl, chlorophenyl, bromophenyl, methoxyphenyl, naphthyl group,
etc., -COOH group, -PO₃H₂ group and the like.
[0070] As the functional group (Group B) capable of bonding with the functional group having
dissociable hydrogen, for example, there are given groups of

-CONHCH₂OR₁₀ wherein R₁₀ represents hydrogen atom or an alkyl group having 1 to 8
carbon atoms, such as methyl, ethyl, propyl, butyl, hexyl, octyl group, etc., -N=C=O
and

wherein a₃ and a₄ each represent hydrogen atoms, halogen atoms such as chlorine,
bromine atom, etc., or alkyl groups containing 1 to 4 carbon atoms, such as methyl,
ethyl group, etc.
[0071] A crosslinked structure can be formed by chemical bonding of the functional groups,
Groups A and B, for example, selected so as to combine at least one member respectively
selected from Groups A and B shown in the following Table 1:

[0072] The crosslinking reaction can be carried out by a polymerizable reaction using polymerizable
double bond groups, exemplified above as the polymerizable functional groups.
[0073] As the monomer containing "the heat and/or light hadenable functional group" according
to the present invention, there can be used any of monomers containing hardenable
functional groups in the substituents, which are copolymerizable with the monomer
corresponding to the foregoing "polymeric component represented by General Formula
(II)".
[0075] More specifically, there are given (meth)acrylic copolymers containing at least 30%
by weight, based on the total amount of the copolymer, of a monomer represented by
the following General Formula (III) as a copolymeric constituent, exemplified as
Resin B:

wherein U is hydrogen atom, a halogen atom such as chlorine or bromine atom, cyano
group, an alkyl group containing 1 to 4 carbon atoms, and R₁₆ is an alkyl group containing
1 to 18 carbon atoms, which can be substituted, such as methyl, ethyl, propyl, butgyl,
pentyl, hexyl, octyl, decyl, dodecyl, tridecyl, tetradecyl, 2-methoxyethyl or 2-ethoxyethyl
group, an alkenyl group containing 2 to 18 carbon atoms, which can be substituted,
such as vinyl, allyl, isopropenyl, butenyl, hexenyl, heptenyl or octenyl group, an
aralkyl group containing 7 to 12 carbon atoms, which can be substituted, such as
benzyl, phenethyl, methoxybenzyl, ethoxybenzyl or methylbenzyl group, a cycloalkyl
group containing 5 to 8 carbon atoms, which can be substituted, such as cyclopentyl,
cyclohexyl or cycloheptyl group, or an aryl group, which can be substituted, such
as phenyl, tolyl, xylyl, mesityl, naphthyl, methoxyphenyl, ethoxyphenyl, chlorophenyl
or dichlorophenyl group.
[0076] In Resin B, the content of "copolymeric components containing crosslinking (hardenable)
functional groups" is preferably 0.5 to 40 wt%.
[0077] The weight average molecular weight of Resin B is preferably 1x10³ to 1x10⁵, more
preferably 5x10³ to 5x10⁴.
[0078] The ratio of Resin A and Resin B, used in the present invention, depending on the
kind, grain diameter and surface state of inorganic photoconductive materials used
therewith, is generally 40-99 of the former 1-60 of the latter (by weight), preferably
60-95 to 5-40.
[0079] The surface layer resin of the present invention may further contain a crosslinking
agent in addition to Resin A, or Resin A + Resin B. To this resin can optionally be
added a reaction promoter so as to promote the crosslinking reaction, for example,
acids such as acetic acid, propionic acid, butyric acid, benzenesulfonic acid, p-toluenesulfonic
acid, etc., peroxides, azobis compounds, crosslinking agents, sensitizers, photopolymerizable
monomers and the like.
[0080] As the crosslinking agent in the present invention, there can be used compounds commonly
used as crosslinking agents, for example, described in Shinzo Yamashita and Tosuke
Kaneko "Handbook of Crosslinking Agents (Kakyozai Handbook)" published by Taiseisha
(1981) and Kobunshi Gakkai Edition "High Molecular Data Handbook -Basis- (Kobunshi
Data Handbook -Kisohen-)" published by Baihunkan (1986).
[0081] Examples of the crosslinking agent are organosilane compounds such as vinyltrimethoxysilane,
vinyltributoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-mercaptopropyltriethoxysilane,
γ-aminopropyltriethoxysilane and other silane coupling agents; polyisocyanate compounds
such as tolylene diisocyanate, o-tolylene diisocyanate, diphenylmethane diisocyanate,
triphenylmethane triisocyanate, polymethylenepolyphenyl isocyanate, hexamethylene
diisocyanate, isophorone diisocyanate, high molecular polyisocyanates; polyol compounds
such as 1,4-butanediol, polyoxypropylene glycol, polyoxyalkylene glycol, 1,1,1-trimethylolpropane
and the like; polyamine compounds such as ethylenediamine, γ-hydroxypropylated ethylenediamine,
phenylenediamine, hexamethylenediamine, N-aminoethylpiperazine, modified aliphatic
polyamines and the like; polyepoxy group-containing compounds and epoxy resins, for
example, as described in Hiroshi Kakiuchi "New Epoxy Resins (Shin Epoxy Jushi)" published
by Shokodo (1985), and Kuniyuki Hashimoto "Epoxy Resins (Epoxy Jushi)" published by
Nikkan Kogyo Shinbunsha (1969); melamine resins such as described in Ichiro Miwa and
Hideo Matsunaga "Urea and Melamine Resins (Urea-Melamine Jushi)" published by Nikkan
Kogyo Shinbunsha (1969); and poly(meth)acrylate compounds as described in Shin Ogawara,
Takeo Saegusa and Toshinobu Higashimura "Oligomers" published by Kodansha (1976) and
Eizo Omori "Functional Acrylic Resins" published by Technosystem (1985), for example,
polyethylene glycol diacrylate, neopentyl glycol diacrylate, 1,6-hexanediol diacrylate,
trimethylolpropane triacrylate, pentaerythritol polyacrylate, bisphenol A-diglycidyl
ether diacrylate, oligoester acrylate and methacrylates thereof and the like.
[0082] The quantity of the crosslinking agent used in the present invention is generally
0.5 to 30% by weight, preferably 1 to 10% by weight based on the resin used in the
surface layer.
[0083] In a case where the crosslinking reaction is carried out by a reaction system for
forming chemical bonds among functional groups, for example, organic acids such as
acetic acid, propionic acid, butyric acid, benzenesulfonic acid and p-toluenesulfonic
acid are used as the promoter, while in another case where the crosslinking reaction
is carried out by a polymerizable reaction system, there are used polymerization initiators
such as peroxides and azobis compounds, the latter being preferable, and multifunctional
polymerizable group-containing monomers such as vinyl methacrylate, allyl methcrylate,
ethylene glycol diacrylate, polyethylene glycol diacrylate, divinyl succinate, divinyl
adipate, diallyl succinate, 2-methylvinyl methacrylate, divinylbenzene and the like.
[0084] In the case of containing functional groups with light-crosslinking reactivity, there
can be used compounds described in the foregoing literatures cited relating to light-sensitive
resins, for example, compounds containing allylester groups, cinnamoylester groups,
dimethylmaleimide ring groups, etc.
[0085] In the present invention, other resins can jointly be used in addition to Resins
A and B of the present invention, for example, alkyd resins, polybutylal resins,
polyolefin resins, ethylene-vinyl acetate resins, styrene resins, styrene-butadiene
resins, acrylate-burtadiene resins, vinyl alkanate resins, polyester resins, acrylic
resins and the like. For example, these resins are described in Takaharu Kurita and
Jiro Ishiwataru "High Molecular Materials (Kobunshi)"
17, 278 (1968) and Harumi Miyamoto and Hidehiko Takei "Imaging" No. 8, page 9 (1973).
[0086] The resin of the present invention and the known resin can be mixed in optional proportions,
but it is preferable to adjust the mixing proportion so that the content of the hydrophilic
group-forming functional group-containing resin be 20 to 99% by weight, preferably
40 to 95% by weight based on the whole resin, since if less than 20% by weight, the
resulting lithographic printing plate precursor meets with a problem that the hydrophilic
property obtained by the oil-desensitization treatment with an oil-desensitizing solution
or dampening water to result in background stains during printing, while if more than
99% by weight, the image-forming property during reproducing is not good and the film
strength of the photoconductive layer during printing is lowered, resulting in deterioration
of the durability.
[0087] The surface layer resin of the present invention is subjected to crosslinking after
coating a surface layer forming composition. The crosslinking is preferably carried
out, for example, by maintaining the drying conditions at a high temperature and/or
for a long period of time, or by further subjecting to a heat treatment after drying
the coating solvent, for example, at 60 to 120°C for 5 to 120 minutes.
[0088] When using a light-crosslinking resin, the crosslinking is carried out after coating
by irradiating electron ray, X-rays, ultraviolet rays or plasma during, before or
after drying and the reaction can further be promoted by the above described heating
treatment during or after drying. Joint use of the above described reaction promoter
results in that this treatment can be carried out under milder conditions.
[0089] Resin A of the surface layer of the present invention has such an action that hydrophilic
groups appear by an oil-desensitizing treatment to render non-image areas more hydrophilic.
[0090] Furthermore, in the precursor of the present invention, the surface layer resin having
a crosslinked structure at least in a part of the polymer is capable of preventing
the hydrophilic group-containing resin formed by an oil-desensitization processing
from being water-soluble and dissolved out of the non-image area, while maintaining
the hydrophilic property.
[0091] Thus, the hydrophilic property of a non-image area can further be enhanced by hydrophilic
groups formed in the resin, such as sulfo, phosphono, carboxyl and hydroxyl groups,
and the durability is improved. Even if printing conditions become severer, for example,
a printing machine is large-sized or printing pressure is fluctuated, a large number
of prints with a clear image quality and free from backgroun stains can be obtained.
[0092] Since in the prior art, the property of photosensitivity and rendering hydrophilic
must be realized by one layer, only a limited material such as zinc oxide is used.
In the printing plate precursor of the present invention, however, the functions are
separately fulfilled by a photoconductive layer and a surface layer to be rendered
hydrophilic and accordingly, severe control of printing is more relieved as compared
with the system of the prior art which depends on the oil-desensitization reaction
of zinc oxide. That is, the prior art system using zinc oxide presents difficult problems
that ferrocyanide compounds are used as a predominant agent in an oil-desensitizing
solution for oil-desensitizing zinc oxide, which compounds need a special control
of handling from the standpoint of preventing the environmental pollution, and the
kinds of available color inks are limited or it is difficult to use a neutral paper
as a printing paper, because an oil-desensitizing agent is ordinarily added to the
dampening water during printing so as to make up for the oil-desensitized hydrophilic
material physically adhered to the surface layer of a printing plate precursor and
consumed after printing a number of prints.
[0093] In the system of the present invention, these problems can readily be solved because
the principles of oil-desensitization is fully different from that of the prior art.
[0094] In the present invention, inorganic compounds and organic compounds can be used as
the photoconductive compound.
[0095] Examples of the inorganic photoconductive compound include zinc oxide, titanium oxide,
zinc sulfide, cadmium sulfide, selenium, selenium alloys such as selenium-tellurium,
lead sulfide and the like, well known in the art. From the standpoint of the environmental
pollution, zinc oxide or titanium oxide is preferable. When using an inorganic photoconductive
compound such as zinc oxide or titanium oxide as the photoconductive compound, a binder
resin, as described above, is generally used in a proportion of 10 to 60 parts by
weight, preferably 15 to 40 parts by weight to 100 parts by weight of the inorganic
photoconductive compound.
[0096] On the other hand, as the organic compound, there can be used any of known compounds,
specifically the following two kinds of compounds known as for an electrophotographic
lithographic printing plate precursor. The first class has a photoconductive layer
comprising an organic photoconductive compound, sensitizing dye and binder resin,
as predominant components, as disclosed in Japanese Patent Publication Nos. 17162/1962
and 51462/1987, and Japanese Patent Laid-Open Publication Nos. 2437/1977, 19802/1979,
107246/1981 and 161863/1982 and the second class has a photoconductive layer comprising
a charge generating agent, charge transporting agent and binder resin, as predominant
components, as disclosed in Japanese Patent Laid-Open Publication Nos. 146145/1981,
17751/1985, 17752/1985, 17760/1985, 254142/1985 and 54266/1987. As a special case
of the second class, a photoconductive layer of two-layer structure comprising a charge
generating agent and a charge transporting agent respectively in separate layers has
been known as disclosed in Japanese Patent Laid-Open Publication Nos. 230147/1985,
230148/1985 and 238853/1985. The electrophotographic lithographic printing plate precursor
of the present invention can be in any form of the above described two kinds of photoconductive
layers. In the case of the second example, the organic photoconductive compound of
the present invention functions as a charge transporting agent.
[0097] Examples of the organic photoconductive compound used in the present invention are
as follows:
(a) Triazole derivatives as described in US Patent No. 3,112,197.
(b) Oxadiazole derivatives as described in US Patent No. 3,189,447.
(c) Imidazole derivatives as described in Japanese Patent Publication No. 16096/1962.
(d) Polyarylalkane derivatives as described in US Patent Nos. 3,615,402, 3,820,989
and 3,542,544; Japanese Patent Publication Nos. 555/1970 and 10983/ 1976; and Japanese
Patent Laid-Open Publication Nos. 93224/1976, 108667/1980, 156953/1980 and 36656/1981.
(e) Pyrazoline derivatives and pyrazolone derivatives as described in US Patent Nos.
3,180,729 and 4,278,746; and Japanese Patent Laid-Open Publication Nos. 88064/1980,
88065/1980, 105537/1974, 51086/1980, 80051/1981, 88141/1981, 45545/1982, 112637/1979
and 74546/1980.
(f) Phenylenediamine derivatives as described in US Patent No. 3,615,404; Japanese
Patent Publication Nos. 10105/1976, 3712/1971 and 28336/1972; and Japanese Patent
Laid-Open Publication Nos. 83435/1979, 110836/1979 and 119925/1979.
(g) Arylamine derivatives as described in US Patent Nos. 3,567,450, 3,180,703, 3,240,597,
3,658,520, 4,232,103, 4,175,961 and 4,012,376; West German Patent (DAS) No. 1,110,518;
Japanese Patent Publication Nos. 35702/1974 and 27577/1964; and Japanese Patent Laid-Open
Publication Nos. 144250/1980, 119132/1981 and 22437/1981.
(h) Amino-substituted chalcone derivatives as described in US Patent No. 3,526,501.
(i) N,N-bicarbazyl derivatives as described in US Patent No. 3,542,546.
(j) Oxazole derivatives as described in US Patent No. 3,257,203.
(k) Styrylanthracene derivatives as described in Japanese Patent Laid-Open Publication
No. 46234/1981.
(ℓ) Fluorenone derivatives as described in Japanese Patent Laid-Open Publication No.
110837/1979.
(m) Hydrazone derivatives as described in US Patent No. 3,717,462 and Japanese Patent
Laid-Open Publication Nos. 59143/1979 (corresponding to US Patent No. 4,150,987),
52063/1980, 52064/1980, 46760/1980, 85495/1980, 11350/1982, 148749/1982 and 104144/1982.
(n) Benzidine derivatives as described in US Patent Nos. 4,047,948, 4,047,949, 4,265,990,
4,273,846, 4,299,897 and 4,306,008.
(o) Stilbene derivatives as described in Japanese Patent Laid-Open Publication Nos.
190953/1983, 95540/1984,97148/1984, 195658/1984 and 36674/1987.
(p) Polyvinylcarbazole and derivatives thereof as described in Japanese Patent Publication
No. 10966/1959.
(q) Vinyl polymers such as polyvinylpyrene, polyvinylanthracene, poly-2-vinyl-4-(4′-dimethylaminophenyl)-5-phenyloxazole
and poly-3-vinyl-N-ethylcarbazole as described in Japanese Patent Publication Nos.
18674/1968 and 19192/1968.
(r) Polymers such as polyacenaphthylene, polyindene and acenaphthylene-styrene copolymers
as described in Japanese Patent Publication No. 19193/1968.
(s) Condensed resins such as pyrene-formaldehyde resins, bromopyrene-formaldehyde
resins and ethylcarbazole-formaldehyde resins as described in Japanese Patent Publication
No. 13940/1981.
(t) Various triphenylmethane polymers as described in Japanese Patent Laid-Open Publication
Nos. 90883/1981 and 161550/1981.
[0098] In the present invention, the organic photoconductive compounds are not limited
to those exemplified in (a) to (t), but all other organic photoconductive compounds
known in the art can be used. These organic photoconductive compounds can be used
either alone or in combination of two or more thereof.
[0099] As a sensitizing dye contained in the photoconductive layer as the first example,
there can be used the commonly used sensitizing dyes for electrophotographic photoreceptors
described in "Denshi Shashin (Electrophotography)"
12 9 (1973), and "Yuki Gosei Kagaku (Organic Synthetic Chemistry)"
24 (11), 1010 (1966). Preferably examples thereof are pyrylium dyes as described in
US Patent Nos. 3,141,770 and 4,283,475, Japanese Patent Publication No. 25658/1973
and Japanese Patent Laid-Open Publication No. 71965/1987, triarylmethane dyes as
described in "Applied Optics Supplement"
3, 50 (1969) and Japanese Patent Laid-Open Publication No. 39548/1975, cyanine dyes
as described in US Patent No. 3,597,196, and styryl dyes as described in Japanese
Patent Laid-Open Publication Nos. 163047/1985, 164588/1984 and 252517/1985.
[0100] As the charge generating agent contained in the photoconductive layer of the second
example, there can be used the commonly used various organic and inorganic charge
generating agents, for example, selenium, selenium-tellurium, cadmium sulfide, zinc
oxide and organic pigments described below (1) to (9):
(1) Azo pigments such as monoazo, bisazo and trisazo pigments as described in US Patent
Nos. 4,436,800 and 4,439,506; Japanese Patent Laid-Open Publication Nos. 37543/1972,
123541/1983, 192042/1983, 219263/1983, 78356/1984, 179746/1985, 14853/1986, and 238063/1986;
Japanese Patent Publication Nos. 5941/1985 and 45664/19985.
(2) Phthalocyanine pigments such as metal-free or metal phthalocyanines as described
in US Patent Nos. 3,397,086 and 4,666,802 and Japanese Patent Laid-Open Publication
Nos. 90827/1976 and 55643/1977.
(3) Perylene pigments as described in US Patent No. 3,371,884 and Japanese Patent
Laid-Open Publication No. 30330/1972.
(4) Indigo and thioindigo derivatives as described in BP No. 2,237,680 and Japanese
Patent Laid-Open Publication No. 30331/1972.
(5) Quinacridone pigments as described in BP No. 2,237,679 and Japanese Patent Laid-Open
Publication No. 30332/1974.
(6) Polycyclic quinone pigments as described in BP No. 2,237,678 and Japanese Patent
Laid-Open Publication Nos. 184348/1984, 28738/1987 and 18544/1972.
(7) Bisbenzimidazole pigments as described in Japanese Patent Laid-Open Publication
Nos. 30331/1972 and 18543/1972.
(8) Squarium salt pigments as described in US Patent Nos. 3,296,610 and 4,644,082.
(9) Azulenium salt pigments as described in Japanese Patent Laid-Open Publication
Nos. 53850/1984 and 212542/1986.
[0101] These pigments can be used either alone or in combination of two or more thereof.
[0102] The mixing ratio of the organic photoconductive compound and binder resin, i.e. the
upper limit of the content of the organic photoconductive compound is determined by
the compatibility of the organic photoconductive compound and binder resin and addition
of the organic photoconductive compound in an amount exceeding the upper limit results
in crystallization thereof, which should be avoided. Since the electrophotographic
sensitivity is lowered with the decrease of the content of the organic photoconductive
compound, it is preferable to incorporate the organic photoconductive compound as
much as possible in such a range that crystallization of the organic photoconductive
compound does not take place. The content of the organic photoconductive compound
is generally 5 to 120 parts by weight, preferably 10 to 100 parts by weight per 100
parts by weight of the binder resin.
[0103] In the present invention, if necessary, various coloring matters or dyes can be used
as a spectro sensitizer, illustrative of which are carbonium dyes, diphenylmethane
dyes, triphenylmethane dyes, xanthene dyes, phthalein dyes, polymethine dyes such
as oxonol dyes, merocyanine dyes, cyanine dyes, rhodacyanine dyes, styryl dyes, etc.
and phthalocyanine dyes which can contain metals, as described in Harumi Miyamoto
and Hidehiko Takei "Imaging" No. 8, page 12 (1973), C.Y. Young et al. "RCA Review"
15, 469 (1954), Kohei Kiyota et al. "Denki Tsushin Gakkai Ronbunshi"
J63-C (No. 2), 97 (1980), Yuji Harasaki et al. "Kogyo Kagaku Zasshi"
66, 78 and 188 (1963) and Tadaaki Tani "Nippon Shashin Gakkaishi"
35, 208 (1972).
[0104] For example, those using carbonium dyes, triphenylmethane dyes, xanthene dyes or
phthalein dyes are described in Japanese Patent Publication No. 452/1976, Japanese
Patent Laid-Open Publication Nos. 90334/1975, 114227/1975, 39130/1978, 82353/1978
and 16456/1982 and U.S. Patent Nos. 3,052,540 and 4,054,450.
[0105] As the polymethine dyes such as oxonol dyes, merocyanine dyes, cyanine dyes and rhodacyanine
dyes, there can be used dyes described in F.M. Hammer "The Cyanine Dyes and Related
Compounds" and specifically dyes described in U.S. Patent Nos. 3,047,384, 3,110,591,
3,121,008, 3,125,447, 3,128,179, 3,132,942 and 3,622,317; British Patent Nos. 1,226,892,
1,309,274 and 1,405,898; and Japanese Patent Publication Nos. 7814/1973 and 18892/1980.
[0106] The polymethine dyes capable of spectrally sensitizing near infrared radiations to
infrared radiations with longer wavelengths of at least 700 nm are described in Japanese
Patent Publication No. 41061/1976; Japanese Patent Laid-Open Publication Nos. 840/1972,
44180/1972, 5034/1974, 45122/1974, 46245/1982, 35141/1981, 157254/1982, 26044/1986
and 27551/1986; U.S. Patent Nos. 3,619,154 and 4,175,956; and "Research Disclosure"
216, pages 117-118 (1982).
[0107] In the photoconductive layer of the electrophotographic lithographic printing plate
precursor of the present invention can be incorporated various known additives which
have hitherto been used for electrophotographic photoreceptors. These additives include
chemical sensitizers to improve the electrophotographic sensitivity, various plasticizers
to improve the film property, surfactants, etc. Examples of the chemical sensitizer
are electron accepting compounds such as p-benzoquinone, chloranil, fluoranil, bromanil,
dinitrobenzene, anthraquinone, 2,5-dichlorobenzoquinone, nitrophenol, tetrachlorophthalic
anhydride, 2,3-dichloro-5,6-dicyanobenzoquinone, dinitrofluoroenone, tetracyanoethylene
and the like, and compounds as described in Japanese Patent Laid-Open Publication
Nos. 65439/1983, 102239/1983, 129439/1983 and 71965/1987.
[0108] As the plasticizer, for example, dimethyl phthalate, dibutyl phthalate, dioctyl phthalate,
triphenyl phosphate, diisobutyl adipate, dimethyl sebacate, dibutyl sebacate, butyl
laurate, methyl phthalyl ethyl glycolate, dimethylglycol phthalate, etc. can be added
so as to improve the flexibility of the photoconductive layer in such a range that
the static characteristics of the photoconductive layer are not deteriorated.
[0109] The quantity of the various additives is not particularly limited, but is generally
in the range of 0.001 to 2.0 parts by weight per 100 parts by weight of the photoconductor.
[0110] The thickness of the photoconductive layer is generally 1 to 100 µm, preferably 10
to 50 µm.
[0111] When in a photoreceptor of laminate type consisting of a charge generating layer
and charge transporting layer, a photoconductive layer is used as the charge producing
layer, the thickness of the charge generating layer is generally 0.01 to 1 µm, preferably
0.05 to 0.5 µm.
[0112] The photoconductive layer of the present invention can be provided on a support as
well known in the art. Generally, a support for an electrophotographic light-sensitive
layer is preferably electroconductive and as the electroconductive support, there
can be used, as known in the art, substrates such as metals, papers, plastic sheets,
etc. which are rendered electroconductive by impregnating low resistance materials
therein, substrates whose back surface, opposite to the surface to be provided with
a light- sensitive layer, is made electroconductive, which is further coated with
at least one layer for the purpose of preventing it from curling; the above described
support provided with, on the surface thereof, a water proof adhesive layer; the above
described support optionally provided with, on the surface layer, one or more pre-coat
layers; and papers laminated with plastics which are made electroconductive, for example,
by vapor deposition of A1 or the like thereon. Examples of the substrates or materials
which are electroconductive or rendered electroconductive are described in Yukio Sakamoto
"Electrophotography (Denshi Shashin)"
14 (No. 1), pages 2 to 11 (1975), Hiroyuki Moriga "Introduction to Chemistry of Special
Papers (Nyumon Tokushushi no Kagaku)" Kobunshi Kankokai (1975), M.F. Hoover "J. Macromol.
Sci. Chem." A-4 (6), pp. 1327-1417 (1970), etc.
[0113] The surface layer capable of being rendered hydrophilic according to the present
invention has a thickness of 10 µm or less, and preferably from 0.1 to 5 µm particularly
for use in Carlson's processing. Thickness of the surface layer more than 10 µm would
result in disadvantages, such as reduced sensitivity and increased residual potential
of the resulting electrophotographic photoreceptor.
[0114] The lithographic printing plate precursor according to the present invention can
be generally produced as follows. An electrophotographic photosensitive layer (photoconductive
layer) is first formed on a conductive support in a usual manner. A coating composition
prepared by dissolving or dispersing the resin of the invention and, if desired, various
additives as described above in a volatile hydrocarbon solvent having a boiling point
of 200°C or lower is then coated on the photoconductive layer, followed by drying
to form a surface layer. The hydrocarbon solvent to be used preferably includes halogenated
hydrocarbon containing 1 to 3 carbon atoms, e.g., dichloromethane, chloroform, 1,2-dichloroethane,
tetrachloroethane, dichloropropane, trichloroethane, etc. In addition, various solvents
commonly employed for coating compositions, such as aromatic hydrocarbons, e.g.,
chlorobenzene, toluene, xylene, benzene, etc.; ketones, e.g., acetone, 2-butanone,
etc.; ethers, e.g., tetrahydrofuran, etc.; methylene chloride; and mixtures thereof,
can also be used.
[0115] Production of a lithographic printing plate using the electrophotographic lithographic
printing plate precursor of the present invention can be carried out in known manner
by forming a copying image thereon and then subjecting the non-image area to an oil-desensitization
processing according to the present invention. The oil-desensitization (i.e. giving
hydrophilic property) of the resin of the present invention, containing the formyl
group can be acccomplished by processing with a solution containing a compound having
hydrophilic groups capable of readily undergoing nucleophilic reaction with the double
bonds in water or a water-soluble organic solvent.
[0116] The hydrophilic compound causing a nucleophilic substitution reaction with the formyl
group includes a hydrophilic compound containing a substituent having a nucleophilic
constant n of at least 5.5 (Cf. R.G. Pearson, H. Sobel and J. Songstad "J. Amer. Chem.
Soc."
90, 319 (1968)) and being dissolved in distilled water in a proportion of at least 1
part by weight to 100 parts by weight of distilled water, illustrative of which are
hydrazines, hydroxylamine, sulfites such as ammonium, sodium, potassium and zinc sulfites,
thiosulfates, mercapto compounds each containing at least one polar group selected
from the group consisting of hydroxyl, carboxyl, sulfo, phosphono and amino groups
in the molecules, hydrazide compounds, sulfinic acid compounds, primary amine compounds
and secondary amine compounds.
[0117] Examples of the mercapto compound are 2-mercaptoethanol, 2-mercaptoethylamine, N-methyl-2-mercaptoethylamine,
N-(2-hydroxyethyl)-2-mercaptoethylamine, thioglycolic acid, thiomalic acid, thiosalicyclic
acid, mercaptobenzenedicarboxylic acid, 2-mercaptoethanesulfonic acid, 2-mercaptoethylphosphonic
acid, mercaptobenzenesulfonic acid, 2-mercaptopropionylaminoacetic acid, 2-mercapto-1-aminoacetic
acid, 1-mercaptopropionylaminoacetic acid, 1,2-dimercaptopropionylaminoacetic acid,
2,3-dihydroxypropylmercaptan, 2-methyl-2-mercapto-1-aminoacetic acid and the like.
[0118] Examples of the sulfinic acid are 2-hydroxyethylsulfinic acid, 3-hydroxypropanesulfinic
acid, 4-hydroxybutanesulfinic acid, carboxybenzenesulfinic acid, dicarboxybenzenesulfinic
acid and the like.
[0119] Examples of the hydrazide compound are 2-hydrazinoethanesulfonic acid, 4-hydrazinobutanesulfonic
acid, hydrazinobenzenesulfonic acid, hydrazinobenzenedisulfonic acid, hydrazinobenzoic
acid, hydrazinobenzenedicarboxylic acid and the like.
[0120] Examples of the primary or secondary amine compound are N-(2-hydroxyethyl)amine,
N,N-di(2-hydroxyethyl)amine, N,N-di(2-hydroxyethyl)ethylenediamine, tri(2-hydroxyethyl)ethylenediamine,
N-(2,3-dihydroxypropyl)amine, N,N-di(2,3-dihydroxypropyl)amine, 2-amino propionic
acid, aminobenzoic acid, aminopyridine, aminobenzenedicarboxylic acid, 2-hydroxyethylmorpholine,
2-carboxyethylmorpholine, 3-carboxypiperidine and the like.
[0121] The nucleophilic compounds are used in such a manner that each of them is contained
in the foregoing oil-desensitization processing solution of a photoconductor or in
the foregoing processing solution of the binder resin.
[0122] The quantity of the nucleophilic compound in such a processing solution is generally
0,1 to 10 mol/ℓ, preferably 0.5 to 5 mol/ℓ. The processing solution has preferably
a pH of at least 4. The processing conditions are a temperature of 15 to 60°C and
an immersing period of time of 10 seconds to 5 minutes.
[0123] In addition to the above described nucleophilic compound and pH regulating agent,
the processing solution may contain other compounds, for example, water-soluble organic
solvents, individually or in combination, in a proportion of 1 to 50 parts by weight
to 100 parts by weight of water, examples of which are alcohols such as methanol,
ethanol, propanol, propargyl alcohol, benzyl alcohol, phenethyl alcohol, etc., ketones
such as acetone, methyl ethyl ketone, acetophenone, etc., ethers such as dioxane,
trioxane tetra hydrofuran, ethylene glycol, propylene glycol, ethylene glycol monomethyl
ether, propylene glycol monomethyl ether, tetrahydropyran, etc., amides such dimethylformamide,
dimethylacetamide, etc., esters such as methyl acetate, ethyl acetate, ethyl formate,
etc.
[0124] Furthermore, a surfactant can be incorporated in the processing solution in a proportion
of 0.1 to 20 parts by weight to 100 parts by weight of water, illustrative of which
are anionic, cationic and nonionic surfactants well known in the art, for example,
described in Hiroshi Horiguchi "New Surfactants (Shin-Kaimen Kasseizai)" published
by Sankyo Shuppan KK, 1975, Ryohei Oda and Kazuhiro Teramura "Synthesize of Surfactants
and Applications Thereof (Kaimen Kasseizai no Gosei to sono Oyo)" published by Maki
Shoten, 1980.
[0125] The scope of the present invention should not be construed to be limited to the above
described and specified compounds.
[0126] The oil-desensitization of the resin of the present invention, containing the functional
group represented by General Formula (I), is characterized in that it is rendered
hydrophilic by carrying out the alcohol removing reaction through acid decomposition
as shown in the foregoing Reaction Formula (1) and then subjecting the resulting formyl
group to nucleophilic reaction with a nucleophilic reagent.
[0127] Since the alcohol removing reaction readily proceeds in a processing solution with
a pH of at most 5, forming the formyl group and rendering hydrophilic through the
nucleophilic reaction are accomplished by processing with the foregoing processing
solution for the oil-desensitization of zinc oxide, adjusted to at most pH 5, or by
processing with a processing solution with a pH of at most 5 before the nucleophilic
reaction.
[0128] The present invention will now be illustrated in greater detail by way of example,
but it should be understood that the present invention is not limited thereto.
Examples
Synthetic Example 1 of Resin A: Resin A-1
[0129] A mixed solution of 39 g of benzyl methacrylate, 60 g of a monomer (M-1) having the
following structure, 1.0 g of acrylic acid and 200 g of toluene was heated at a temperature
of 75°C under a nitrogen stream. While stirring, 1.0 g of azobis(isobutyronitrile)
(hereinafter referred to as A.I.B.N.) was added thereto, followed by reacting for
4 hours, and 0.4 g of A.I.B.N. was further added, followed by reacting for 3 hours.
The thus resulting polymer A-1 had a weight average molecular weight (Mw) of 4.3x10⁴.

Synthetic Example 2 of Resin A: Resin A-2
[0130] A mixedd solution of 90 g of a monomer (M-2) having the following structure, 10 g
of 2-hydroxyethyl methacrylate and 200 g of toluene was heated at a temperature of
70°C under a nitrogen stream. While stirring, 1.5 g of A.I.B.N. was added thereto,
followed by reacting for 5 hours, and 0.5 g of A.I.B.N. was further added, followed
by reacting for 3 hours. The thus resulting polymer A-2 had a weight average molecular
weight (Mw) of 3.5x10⁴.

Synthetic Example 3 of Resin A: Resin A-3
[0131] A mixed solution of 92 g of a monomer M-3 having the following structure, 8 g of
2,4-dihydroxypropyl methacrylate and 200 g of toluene was heated at a temperature
of 75°C under a nitrogen stream. While stirring, 1.0 g of A.I.B.N. was added thereto,
followed by reacting for 4 hours and 0.4 g of A.I.B.N. was further added, followed
by reacting for 3 hours, thus obtaining the polymer A-3 with an Mw of 5.0x10⁴.

Synthetic Example 4 of Resin A: Resin A-4
[0132] The mixture of the polymers obtained in Synthetic Example 3 of Resin was cooled to
room temperature, to which 10 g of a methanol solution containing 10 wt% of 1N HCl
was then added, followed by stirring for 30 minutes at room temperature, thus reprecipitated
in 2000 ml of methanol. The precipitated white crystals was collected by filtering
and dried under reduced pressure at room temperature, thus obtaining the polymer A-4
with a yield of 75 g and an (Mw) of 5.5x10⁴.
Synthetic Example 5 of Resin A: Resin A-5
[0133] A mixed solution of 18 g of ethyl methacrylate, 80 g of a monomer M-4 having the
following structure, 2.0 g of divinylbenzene and 200 g of toluene was heated at a
temperature of 70°C under a nitrogen stream. While stirring, 1.5 g of azobis(isovaleronitrile)
(hereinafter referred to as A.B.V.N.) was added thereto, followed by reacting for
4 hours and 0.5 g of A.B.V.N. was further added, followed by reacting for 3 hours.
The thus resulting polymer A-5 had an (Mw) of 1.5x10⁵.

Synthetic Example 6 of Resin A: Resin A-6
[0134] A mixed solution of 85 g of the monomer M-4, 10 g of 2-hydroxyethyl methacrylate,
5 g of acrylic acid and 200 g of toluene was heated at a temperature of 90°C under
a nitrogen stream, to which 6 g of A.I.B.N. was added, followed by reacting for 4
hours. The thus resulting polymer A-6 had an (Mw) of 8.5x10³.

Synthetic Example 7 of Resin A: Resin A-7
[0135] A mixed solution of 78 g of a monomer M-5 having the following structure, 20 g of
allyl methacrylate, 2 g of 2-(2-carboxyethylcarbonyloxy)ethyl methacrylate and 300
g of toluene was heated at a temperature of 60°C under a nitrogen stream, to which
1.5 g of A.B.V.N. was added, followed by reacting for 4 hours and 0.5 g of A.B.V.N.
was further added, followed by reacting for 3 hours. The thus resulting polymer A-7
had an (Mw) of 6.8x10⁴.

Synthetic Example 8 of Resin A: Resin A-8
[0136] A mixed solution of 95 g of the monomer M-5, 5 g of methacrylic acid, 3 g of divinylbenzene,
1.5 g of n-dodecyl mercaptan and 200 g of toluene was heated at 75°C under a nitrogen
stream. 1 g of A.I.B.N. was added thereto, followed by reacting for 4 hours, 0.5 g
of A.I.B.N. was further added, followed by reacting for 3 hours and 0.5 g of A.I.B.N.
was further added, followed by reacting for 3 hours. The thus resulting polymer A-8
had an (Mw) of 7.3x10³.

Synthetic Example 9 of Resin A: Resin A-9
[0137] After the mixture of the polymers obtained according to Synthetic Example 8 of Resin
A-8 was cooled, 10 g of an ethanol solution containing 10 wt% of 1N HCl was added
to this mixture and stirred at a temperature of 30°C for 30 minutes. The precipitated
white crystals were separated by filtration, reprecipitated in 1500 ml of methanol,
collected by filtration and dried under reduced pressure at room temperature. The
thus resulting polymer A-9 had an Mw of 7.5x10³.

Synthetic Example 10 of Resin A: Resin A-10
[0138] A mixed solution of 63.5 g of benzyl methacrylate, 35 g of the monomer (M-1), 1.5
g of acrylic acid and 200 g of toluene was heated at a temperature of 75°C under a
nitrogen stream. While stirring, 1.0 g of A.I.B.N. was added thereto, followed by
reacting for 4 hours, and 0.4 g of A.I.B.N. was further added, followed by reacting
for 3 hours. The thus resulting polymer A-10 had a weight average molecular weight
(Mw) of 4.3x10⁴.

Synthetic Example 11 of Resin A: Resin A-11
[0139] A mixed solution of 52 g of phenyl methacrylate, 10 g of 2-hydroxyethyl methacrylate,
30 g of a monomer M-6 having the following structure, 2.0 g of acrylic acid and 200
g of toluene was heated at a temperature of 70°C under a nitrogen stream. While stirring,
1.5 g of A.I.B.N. was added thereto, followed by reacting for 5 hours and 0.5 g of
A.I.B.N. was further added, followed by reacting for 3 hours. The thus resulting polymer
A-11 had a (Mw) of 3.5x10⁴.

Synthetic Example 12 of Resin A: Resin A-12
[0140] A mixed solution of 64.5 g of 2-chlorophenyl methacrylate, 34 g of the monomer M-3,
1.5 g of methacrylic acid and 200 g of toluene was heated at a temperature of 75°C
under a nitrogen stream. While stirring, 1.0 g of A.I.B.N. was added thereto, followed
by reacting for 4 hours and 0.4 g of A.I.B.N. was further added, followed by reacting
for 3 hours. After cooling to room temperature, 10 g of an ethanol solution of 10
weight % of HCl was added to the resulting reaction mixture and stirred at room temperature
for 1 hour, followed by reprecipitating in 2000 ml of methanol. The precipitated
white crystals was collected by filtering and dried under reduced pressure at room
temperature, thus obtaining the polymer A-12 with a yield of 75 g and an (Mw) of 4.5x10⁴.

Synthetic Example 13 of Resin A: Resin A-13
[0141] A mixed solution of 18 g of ethyl methacrylate, 80 g of a monomer M-7 having the
following structure, 2.0 g of divinylbenzene and 200 g of toluene was heated at a
temperature of 70°C under a nitrogen stream. While stirring, 1.5 g of A.B.V.N. was
added thereto, followed by reacting for 4 hours and 0.5 g of A.B.V.N. was further
added, followed by reacting for 3 hours. The thus resulting polymer A-13 had an (Mw)
of 1.5x10⁵.

Synthetic Example 14 of Resin A: Resin A-14
[0142] A mixed solution of 85 g of the monomer M-7, 10 g of 2-hydroxyethyl methacrylate,
5 g of acrylic acid and 200 g of toluene was heated at a temperature of 90°C under
a nitrogen stream, to which 6 g of A.I.B.N. was added, followed by reacting for 4
hours. The thus resulting polymer A-14 had an (Mw) of 8.5x10³.

Synthetic Example 15 of Resin A: Resin A-15
[0143] A mixed solution of 78 g of a monomer M-8 having the following structure, 20 g of
allyl methacrylate, 2 g of 2-(2-carboxyethylcarbonyloxy)ethyl methacrylate and 300
g of toluene was heated at a temperature of 60°C under a nitrogen stream, to which
1.5 g of A.B.V.N. was added, followed by reacting for 4 hours and 0.5 g of A.B.V.N.
was further added, followed by reacting for 3 hours. The thus resulting polymer A-15
had an (Mw) of 6.8x10⁴.

Synthetic Example 16 of Resin A: Resin A-16
[0144] A mixed solution of 95 g of the monomer M-8, 5 g of methacrylic acid, 3 g of divinylbenzene,
1.5 g of n-dodecyl mercaptan and 200 g of toluene was heated at 75°C under a nitrogen
stream. 1 g of A.I.B.N. was added thereto, followed by reacting for 4 hours, 0.5 g
of A.I.B.N. was further added, followed by reacting for 3 hours and 0.5 g of A.I.B.N.
was further added, followed by reacting for 3 hours. After cooling, 20 g of triethylamine
was added and stirred at a temperature of 30°C for 1 hour. After the precipitated
white crystals were separated by filtration, the crystals were reprecipitated in 1500
ml of methanol, collected by filtration and dried under reduced pressure at room temperature.
The thus resulting polymer A-16 had an (Mw) of 7.3x10³.

Synthetic Examples 17 to 25 of Resins A: Resins A-17 to A-25
[0145] Synthetic Example 15 of Resin A was repeated except changing the copolymeric components
as shown in Table 2 to synthesize copolymers having the following structures as shown
in Table 2. The resulting polymers A-17 to A-25 each had an (Mw) of 4x10⁴ to 6x10⁴.

Example 1
[0146] 5 grams of 4,4′-bis(diethylamino)-2,2′-dimethyltriphenylmethane as organic photoconductive
substance, 5 g of polycarbonate of bisphenol A ("Lexan 121" produced by G.E.), 40
mg of a spectral sensitizing dye (A) of the formula shown below, and 0.2 g of an anilide
compound (B) of the formula shown below as chemical sensitizer were dissolved in 30
ml of methylene chloride and 30 ml of ethylene chloride to prepare a photosensitive
composition.

[0147] The photosensitive composition was coated on a transparent conductive support (a
100 µm thick polyethylene terephthalate base having deposited thereon indium oxide;
surface resistivity: 10³ Ω) by means of a wire round rod to form a photosensitive
layer having a thickness of about 4 µm.
[0148] A solution of 5% by weight (as solid content) of Resin A-2 and 0.5% by weight of
1,3-xylylene diisocyanate in toluene was coated onto the surface of this electrophotographic
photoreceptor by a doctor blade and heated at 110°C for 2 hours to form a surface
layer having a thickness of about 2 µm.
[0149] The resulting photosensitive material was subjected to oil-desensitization by immersing
for 30 seconds in an oil-desensitizing solution (E-1) prepared by the following recipe:
| Oil-desensitizing Processing Solution (E-1) |
| Sodium Sulfite |
52 g |
| Newcol B 4S N (made by Nippon Nyukazai KK) |
10 g |
| Methyl Ethyl Ketone |
100 g |
| Distilled Water |
to 1000 ml |
[0150] In order to evaluate the hydrophilic properties of the surface layer, a drop of 2
µℓ of distilled water was placed on the surface layer and the contact angle formed
with water was measured by a goniometer to give less than 10°. In view of the contact
angle of 88° before the oil-desensitization processing, it is apparent that the surface
layer of the photosensitive material of the present invention was well rendered hydrophilic.
[0151] The above-prepared lithographic printing plate precursor was processed by an automatic
printing plate making machine ("'ELP 404V" manufactured by Fuji Photo Film Co., Ltd.)
using a negatively chargeable liquid developer to form a toner image thereon. The
precursor was then subjected to oil-desensitization under the same conditions as described
above. The resulting printing plate (offset master plate) was mounted on an offset
printing machine ("Hamada Star 800SX" manufactured by Hamada Star K.K.), and printing
on fine paper was carried out.
[0152] The number of prints that could be obtained with no problem of image quality and
background stain formation on the non-image areas was 10,000.
[0153] When the light-sensitive material was further subjected to the same processings as
described above, except after allowing to stand under conditions of 45°C and 75% RH
for 3 weeks, no change occurred in the results.
Example 2
[0154] A mixture consisting of 5 g of a bisazo pigment of formula shown below, 95 g of tetrahydrofuran,
and 30 g of a 5% by weight tetrahydrofuran solution of a polyvinyl butyral resin ("Denka
Butyral #4000.1" produced by Electro Chemical Ind. Co., Ltd.) was thoroughly ground
in a ball mill. The mixture was removed from the ball mill, and 520 g of tetrahydrofuran
was added thereto with agitation. The resulting dispersion was coated on the same
transparent conductive support as used in Example 1 with a wire round rod to form
a charge generating layer having a thickness of about 0.7 µm.

[0155] A mixed solution consisting of 20 g of a hydrazone compound of formula shown below,
20 g of a polycarbonate resin (Lexan 121), and 160 g of tetrahydrofuran was coated
on the charge generating layer with a wire round rod to form a charge transport layer
having a thickness of about 18 µm. There was obtained an electrophotographic photoreceptor
having a double-layered photosensitive layer.

[0156] A solution containing 5% by weight (as solid content) of Resin A-4 and 0.6% by weight
of 1,6-hexane diisocyanate in toluene was coated on the resulting photoreceptor by
a doctor blade to form a surface layer with a thickness of about 2 µm on the photosensitive
layer.
[0157] The thus obtained light-sensitive material was negatively charged to -6 kV by means
of a paper analyzer (Paper Analyzer SP-428 - commercial name- manufactured by Kawaguchi
Denki KK) and subjected to measurement of the initial potential (V
o), retention of dark charge (D.R.R.) and half decay exposure (E
1/10) to obtain V
o = -550 in, D.R.R. = 84% and E
1/10 = 10.0 lux·sec.
[0158] Further, the light-sensitive material was processed by an automatic plate making
machine (ELP 404V -commercial name- manufactured by Fuji Photo Film Co., Ltd.) using
a toner (ELP-T -commercial name- manufac tured by Fuji Photo Film Co., Ltd.) in the
same manner as in Example 1. The resulting master plate for offset printing had a
clear image having a density of at least 1.0.
[0159] Then, the plate was subjected to oil-desensitization by immersing for 30 seconds
in an oil-desensitizing solution (E-2) prepared by the following recipe, followed
by washing with water:
| Oil-desensitizing Processing Solution (E-2) |
| Thiosalicylic Acid |
55 g |
| Benzyl Alcohol |
100 g |
These components were dissolved in distilled water to 1000 ml and the pH of the solution
was adjusted to 12.0 with sodium hydroxide. The non-image area was sufficiently rendered
hydrophilic as represented by a contact angle with distilled water of less than 10°.
[0160] When printing was carried out using the resulting offset master plate, the print
obtaining 10000 prints had a clear image and no fog on the non-image area.
[0161] Evaluation of the above-described electrostatic characteristics was carried out as
follows:
[0162] The light-sensitive material was subjected to corona discharge at -6kV for 20 seconds
in a dark room at a temperature of 20°C and relative humidity of 65% using a paper
analyzer (Paper Analyzer SP-428 -commercial name- manufacture by Kawaguchi Denki KK)
and then allowed to stand for 10 seconds, at which the surface potential V₁₀ was measured.
Then, the sample was further allowed to stand in the dark room as it was for seconds
to measure the surface potential V₇₀, thus obtaining the retention of potential after
the dark decay for 60 seconds, i.e., dark decay retention ratio (DRR (%)) represented
by (V₇₀/V₁₀)x100 (%). Moreover, the surface of the photoconductive layer was negatively
charged to -400 V by corona discharge, then irradiated with a visible ray of an intensity
of 2.0 lux and the time required for dark decay of the surface potential (V₁₀) to
1/10 was measured to evaluate an exposure quantity E
1/10 (lux·sec).
Example 3
[0163] A mixture of 45 g of a copolymer of methyl methacrylate, ethyl methacrylate and acrylic
acid (39/60/1 weight ratio) having a weight average molecular weight of 42000, 200
g of zinc oxide, 0.03 g of Rose Bengal, 0.02 g of tetrabromophenol, 0.20 g of phthalic
anhydride and 300 g of toluene was dispersed in a ball mill for 2 hours to prepare
a light-sensitive layer-forming composition, which was then applied to a paper rendered
electrically conductive to give a dry coverage of 25 g/m² by a wire bar coater, followed
by drying at 100°C for 1 minute.
[0164] A solution containing 5% by weight of Resin A-6 and 0.75% by weight of 1,4-xylylene
diisocyanate in toluene was coated on the resulting photoreceptor by a doctor blade
and heated at 90°C for 2 hours to form a surface layer with a thickness of about 2
µm on the light-sensitive layer. The thus coated paper was allowed to stand in a dark
place at 20°C and 65% RH for 24 hours to prepare electrophotographic light-sensitive
material.
[0165] This light-sensitive material was negatively charged at -6 kV and then subjected
to evaluation of the electrostatic characteristics, thus obtaining an initial potential
(V
o) of -550 V, dark charge retention (D.R.R.) of 88% and half decay exposure (E
1/10) of 11.0 (lux·sec).
[0166] Further, the light-sensitive material was subjected to plate making in an analogous
manner to Example 1 and the resulting master plate for offset printing had a clear
image having a density of at least 1.0.
[0167] Then, the plate was subjected to oil-desensitization by immersing for 30 seconds
in the oil-desensitizing solution (E-1) used in Example 1 and washed with water.
The non-image area of the resulting plate was sufficiently rendered hydrophilic as
represented by a contact angle with distilled water of less than 10°.
[0168] When the plate for offset printing was subjected to printing by a printing machine
using the processing solution E-1 diluted by 50 times with distilled water as a dampening
water, the print obtaining 10000 prints had a clear image and no fog on the non-image
area.
Examples 4 to 15
[0170] When the resulting light-sensitive material was subjected to plate making by means
of the same apparatus as that of Example 3, the resulting master plate had a density
of at least 1.0 and clear image. When it was subjected to an etching treatment and
printing, furthermore, 10000 or more prints with a clear image were obtained without
occurrence of fog on non-image areas.
[0171] When the light-sensitive material was further subjected to the same processings as
described above, except after allowing to stand under conditions of 45°C and 75% RH
for 3 weeks, no change appeared in the results.
Examples 16 to 26
[0173] When the resulting light-sensitive material was subjected to plate making by means
of the same apparatus as that of Example 3, the resulting master plate had a density
of at least 1.0 and clear image. When it was subjected to an etching treatment and
printing, furthermore, 10000 or more prints with a clear image were obtained without
occurrence of fog on non-image areas.
[0174] When the light-sensitive materials were further subjected to the same processings
as described above, except after allowing to stand under conditions of 45°C and 75%
RH for 3 weeks, no change occurred in the results.
Example 27
[0175] A mixture of 6.5 g of a Resin R-1, copolymer of 2-chlorophenyl methacrylate/acrylic
acid (95/5 by weight) having an Mw of 7.5x10³, 33.5 g of a Resin R-2, copolymer of
methyl methacrylate/methyl acrylate/methacrylic acid (78.5/20/1.5 by weight) having
an Mw of 5.6x10⁴, 200 g of zinc oxide, 0.018 g of a cyanine dye (I) having the following
structure, 0.15 g of phthalic anhydride and 300 g of toluene was dispersed in a ball
mill for 3 hours to prepare a light-sensitive layer-forming composition, which was
then applied to a paper rendered electrically conductive to give a dry coverage of
20 g/m² by a wire bar coater, followed by drying at 110°C for 30 seconds. The thus
coated paper was allowed to stand in a dark place at 20°C and 65% RH for 24 hours
to prepare an electrophotographic light-sensitive material.

[0176] A solution of 5% by weight (as solid content) of Resin A-7, 0.8% by weight of ethylene
glycol dimethacrylate and 0.05% by weight of 1,1′-azobis(cyclohexane1-carbonitrile)
in toluene was coated on the resulting photoreceptor by a doctor blade and heated
at 100°C for 3 hours to form a surface layer of about 2 µm thick. Then, the light-sensitive
material was allowed to stand in a dark place at 20°C and 65% RH for 24 hours to prepare
an electrophotographic light-sensitive material.
[0177] The light-sensitive material was then subjected to evaluation of the electrostatic
characteristics, image quality and printing property to thus obtain the following
results:
| Electrostatic Characteristics1) |
V₁₀: -585 (V) |
| |
D.R.R.: 86% |
| |
E1/10: 20 (erg/cm²) |
| Image Quality2) |
I (20°C, 65%): good |
| |
II (30°C, 80%): good |
| Contact Angle with Water |
10° or less |
| Printing Durability3) |
8000 prints |
[0178] As described above, the light-sensitive material of the present invention exhibited
excellent electrostatic characteristics and printing property. The electrostatic
characteristics and image quality were measured by the following procedures:
1) Electrostatic Characteristics
[0179] The light-sensitive material was subjected to corona discharge at -6kV for 20 seconds
in a dark room at a temperature of 20°C and relative humidity of 65% using a paper
analyzer (Paper Analyzer SP-428 -commercial name- manufacture by Kawaguchi Denki KK)
and then allowed to stand for 10 seconds, at which the surface potential V₁₀ was measured.
Then, the sample was further allowed to stand in the dark room as it was for 60 seconds
to measure the surface potential V₇₀, thus obtaining the retention of potential after
the dark decay for 60 seconds, i.e., dark decay retention ratio (DRR (%)) represented
by (V₇₀/V₁₀)x100 (%). Moreover, the surface of the photoconductive layer was negatively
charged to -400 V by corona discharge, then irradiated with monochromatic light of
a wavelength of 780 nm and the time required for dark decay of the surface potential
(V₁₀) to 1/10 was measured to evaluate an exposure quantity E
1/10(erg/cm²).
2) Image quality
[0180] The light-sensitive material was allowed to stand for a whole day and night under
the following ambient conditions, charged at -5 kV, imagewise exposed rapidly at a
pitch of 25 µm and a scanning speed of 300 m/sec under irradiation of 64 erg/cm² on
the surface of the light-sensitive material using a gallium-aluminum-arsenic semiconductor
laser (oscillation wavelength: 780 nm) with an output of 2.8 mW as a light source,
developed with a liquid developer, ELP-T (-commercial name-, manufactured by Fuji
Photo Film Co., Ltd.) and fixed to obtain a reproduced image which was then subjected
to visual evaluation of the fog and image quality:
| I |
20°C, 65% RH |
| II |
30°C, 80% RH |
Printing Durability
[0181] The light-sensitive material was immersed in an oil-desensitizing processing solution
(E-3), prepared by the following recipe, for 30 seconds, followed by washing with
water:
| Oil-desensitizing Processing Solution (E-3) |
| Potassium Sulfite |
80 g |
| Neosoap (commercial name, made by Takemoto Jushi KK) |
15 g |
| Benzyl Alcohol |
100 g |
These components were dissolved in distilled water to give a whole quantity of 1000
ml and the pH of the solution was adjusted to 11.5 with potassium hydroxide.
[0182] The plate thus oil-desensitized was subjected to printing in an analogous manner
to Example 1 so as to examine the printing durability.
[0183] As described above, the light-sensitive material of the present invention exhibited
excellent electrostatic characteristics and printing property.
[0184] The light-sensitive material was excellent in the electrostatic characteristics,
dark charge retention and photosensitivity and gave a clear image without occurrence
of the background fog and disappearance of fine lines even under severer conditions,
e.g. high temperature and high humidity (30°C, 80% RH).
[0185] When the plate making was carried out in an analogous manner to Example 1, the resulting
master plate for offset printing had a concentration of at least 1.0 and clear image
quality. When it was subjected to an etching treatment and printing by a printing
machine, 10000 or more prints with a clear image were obtained without occurrence
of fog or non-image areas.
Example 28
[0186] A mixture of 6.0 g of the following Resin (R-3), 34 g of the following Resin (R-4),
200 g of zinc oxide, 0.018 g of a cyanine dye (II) having the following structure,
0.20 g of maleic anhydride and 300 g of toluene was dispersed in a ball mill for 3
hours to prepare a light-sensitive layer-forming composition, which was then applied
to a paper rendered electrically conductive to give a dry coverage of 25 g/m² by means
of a wire bar coater, followed by drying at 110°C for 30 seconds. The thus coated
paper was allowed to stand in a dark place at 20°C and 65% RH for 24 hours to prepare
an electrophotographic light-sensitive material.

[0187] A mixture of 10 g (as solid content) of Resin A-8, 10 g of zinc oxide and 100 g
of toluene was dispersed in a ball mill for 2 hours, to which 2 g of ethylene glycol
glycidyl ether was further added, and the mixture was then dispersed in the ball mill
for 10 minutes to prepare a dispersion, which was applied to the surface of the resulting
photoreceptor by a wire bar coater and heated at 110°C for 2 hours to form a surface
layer of about 2.5 µm thick. The thus coated paper was allowed to stand in a dark
place at 20°C and 65% RH for 24 hours to prepare an electrophotographic light-sensitive
material.
[0188] The light-sensitive material was then subjected to evaluation of the electrostatic
characteristics and image quality in an analogous manner to Example 27 to thus obtain
the following results:
| Electrostatic Characteristics |
V₁₀: -560 (V) |
| |
D.R.R.: 86% |
| |
E1/10: 25 (erg/cm²) |
| Image Quality |
I (20°C, 65%): good |
| |
II (30°C, 80%): good |
[0189] Then, the light-sensitive material subjected to plate making was immersed in an oil-desensitizing
processing solution (E-4), prepared by the following recipe, for 20 seconds and washed
with water.
| Oil-desensitizing Processing Solution (E-4) |
| Mixed Solution of |
| ELP - FS (commercial name, made by Fugi Photo Film Co., Ltd.) |
865 g |
| Ammonium Sulfite |
85 g |
| Methyl Ethyl Keltone |
50 g |
The non-image area was sufficiently rendered hydrophilic as represented by a contact
angle with water of less than 10°. When printing was carried out in an analogous manner
to Example 1 using this light-sensitive material as a plate for offset printing and
the processing solution E-4 diluted by 20 times with water as dampening water, the
print obtaining 10000 prints had a good image quality.
[0190] As described above, the light-sensitive material of the present invention exhibited
very excellent properties.
Examples 29 to 40
[0191] Master plates for offset printing were prepared by using the light-sensitive materials
prepared in Examples 1 to 27 and carrying out an etching treatment as follows:
[0192] Distilled water was added to 0.5 mole of each of nucleophilic compounds shown in
the following Table 5, 100 g of an organic solvent and 10 g of Newcol B4SN (commercial
name, manufactured by Nippon Nyukazai KK) to 1000 ml and the pH thereof was adjusted
to 10.0.
[0193] Each of the light-sensitive materials was immersed and etched in the solution ELP-E
diluted by 2 times with distilled water for 20 seconds and then immersed in the above
described processing solution at 25°C for 1 minute.
[0194] The thus resulting plate was subjected to printing in the same manner as in Example
1.
Table 5
| Example |
Light sensitive Material |
Nucleophilic Compound |
Organic Solvent |
| 29 |
Example 2 |
sodium sulfite |
benzyl alcohol |
| 30 |
Example 3 |
monoethanolamine |
-do- |
| 31 |
Example 5 |
diethanolamine |
methyl ethyl ketone |
| 32 |
Example 6 |
thiomalic acid |
ethylene glycol |
| 33 |
Example 8 |
thiosalicylic acid |
benzyl alcohol |
| 34 |
Example 9 |
taurine |
isopropyl alcohol |
| 35 |
Example 11 |
4-sulfobenzenesulfinic acid |
benzyl alcohol |
| 36 |
Example 12 |
thioglycolic acid |
ethanol |
| 37 |
Example 16 |
2-mercaptoethylphosphonic acid |
dioxane |
| 38 |
Example 18 |
serine |
- |
| 39 |
Example 20 |
sodium thiosulfate |
methyl ethyl ketone |
| 40 |
Example 21 |
ammonium sulfite |
benzyl alcohol |
[0195] The each material was sufficiently rendered hydrophilic as represented by a contact
angle with water of less than 10°. The print obtaining 10000 prints had a clear image
and no fog on the non-image area.
Examples 41 to 42
[0196] The electrophotographic photosensitive material obtained in Example 28 but before
coating the surface layer was coated with a toluene solution containing 5% by weight
of each of Resin A shown in the following Table 6 by a doctor blade and heated at
100°C for 30 seconds to form a surface layer with a thickness of about 2 µm. Each
of the light-sensitive materials was irradiated by a high voltage mercury lamp of
400 W at an interval of 30 cm and then allowed to stand in a dark place for 24 hours
under conditions of 20°C and 65% RH to prepare a master plate for lithographic printing.

[0197] When these printing plates were processed in an analogous manner to Example 27 to
examine the electrostatic characteristics and printing property, they exhibited good
electrostatic characteristics and a printing durability of at least 10000 prints.
Example 43
[0198] The procedure of Example 1 was repeated except using Resin A-14 and 1% by weight
of Resin B-1 having the following structure for forming the surface layer instead
of Resin A-2 and 0.5% by weight of 1,3-xylylene diisocyanate, thus obtaining the similar
results thereto.

Example 44
[0199] The procedure of Example 2 was repeated except using, for forming the surface layer,
5% by weight of Resin A-13, 1% by weight of Resin B-2 having the following structure
and 0.6% by weight of 1,3-xylylene diisocyanate instead of 5% by weight of Resin A-4
and 0.6% by weight of 1,6-hexane diisocyanate, and for oil-desensitizing, an oil-desensitizing
processing solution (E-5) prepared by the following recipe instead of Oil-desensitizing
Processing Solution E-2:
| Oil-desensitizing Processing Solution E-5 |
| Thiomalic Acid |
55 g |
| Benzyl Alcohol |
100 g |
| Distilled Water |
to 1000 ml |
| pH adjusted with NaOH |
11.5 |
Thus, the similar results were obtained to Example 2.
Example 45
[0200] The procedure of Example 3 was repeated except using, for forming the surface layer,
5% by weight of Resin A-15, 0.8% by weight of Resin B-3 having the following structure
and 0.02% by weight of 2,2′-azobisisobutyronitrile instead of 5% by weight of Resin
A-6 and 0.75% by weight of 1,4-xylylene diisocyanate used in Example 3:

Examples 46 to 57
[0201] Example 43 was repeated except using copolymers A-26 to A-37 shown in Table 3 instead
of Resin A-14 of the present invention, thus obtaining electrophotographic light-sensitive
materials.
[0202] When each of the resulting light-sensitive materials was subjected to plate making
by means of the same apparatus as that of Example 43, the resulting master plate had
a density of at least 1.2 and clear image. When it was subjected to an etching treatment
with the processing solution E-1 and printing, further more, 10000 or more prints
with a clear image were obtained without occurrence of fog on non-image areas.
[0203] When the light-sensitive material was further subjected to the same processings as
described above, except after allowing to stand under conditions of 45°C and 75% RH
for 3 weeks, no change appeared in the results.
Examples 58 to 63
[0204] Example 45 was repeated except using compounds shown in the following Table 7 instead
of Resin A-15, Resin B-3 and the asobis compound, coated as the surface layer of the
photoreceptor in Example 45, thus obtaining electrophotographic light-sensitive materials.
During the same time, the crosslinking compounds were used in the predetermined amounts
shown in Table 7 and the others were used in the same amounts as described in Example
45.

Example 64
[0205] A mixture of 6.5 g of a Resin R-1, copolymer of 2-chlorophenyl methacrylate/acrylic
acid (95/5 by weight) having an Mw of 7.5x10³, 33.5 g of a Resin R-2, copolymer of
methyl methacrylate/methyl acrylate/methcarylic acid (78.5/20/1.5 by weight) having
an Mw of 5.6x10⁴, 200 g of zinc oxide, 0.018 g of a cyanine dye (I) having the following
structure, 0.15 g of phthalic anhydride and 300 g of toluene was dispersed in a ball
mill for 3 hours to prepare a light-sensitive layer-forming composition, which was
then applied to a paper rendered electrically conductive to give a dry coverage of
20 g/m² by a wire bar coater, followed by drying at 110°C for 30 seconds. The thus
coated paper was allowed to stand in a dark place at 20°C and 65% RH for 24 hours
to prepare an electrophotographic light-sensitive material.

[0206] A solution of 5% by weight (as solid content) of Resin A-17, 1% by weight of Resin
B-3 and 0.05% by weight of 1,4-tetramethylenediamine in toluene was coated on the
resulting photoreceptor by a doctor blade and heated at 100°C for 30 seconds and at
120°C for 1 hour to form a surface layer of about 2 µm thick. Then, the light-sensitive
material was allowed to stand in a dark place at 20°C and 65% RH for 24 hours to prepare
an electrophotographic light-sensitive material.
[0207] The light-sensitive material was then subjected to evaluation of the electrostatic
characteristics, image quality and printing property to thus obtain the following
results:
| Electrostatic Characteristics |
V₁₀: -585 (V) |
| |
D.R.R.: 86% |
| |
E1/10: 20 (erg/cm²) |
| Image Quality |
I (20°C, 65%): good |
| |
II (30°C, 80%): good |
| Contact Angle with Water |
10° or less |
| Printing Durability |
10000 prints |
As described above, the light-sensitive material of the present invention exhibited
excellent electrostatic characteristics and printing property. The electrostatic
characteristics and image quality were measured in the same manner as in Example 27.
Example 65
[0208] A mixture of 6.0 g of Resin R-3, 34 g of Resin R-4, 200 g of zinc oxide, 0.018 g
of the cyanine dye (II), 0.20 g of maleic anhydride and 300 g of toluene was dispersed
in a ball mill for 3 hours to prepare a light-sensitive layer-forming composition,
which was then applied to a paper rendered electrically conductive to give a dry coverage
of 25 g/m² by means of a wire bar coater, followed by drying at 110°C for 30 seconds.
The thus coated paper was allowed to stand in a dark place at 20°C and 65% RH for
24 hours to prepare an electrophotographic light-sensitive material.
[0209] A mixture of 10 g (as solid content) of Resin A-15, 1.5 g of Resin B-3, 10 g of
zinc oxide and 100 g of toluene was dispersed in a ball mill for 2 hours, to which
1 g of ethylene glycol diglycidyl ether was further added, and the mixture was then
dispersed in the ball mill for 10 minutes to prepare a dispersion, which was applied
to the surface of the resulting photoreceptor by a wire bar coater and heated at
110°C for 2 hours to form a surface layer of about 2.5 µm thick. The thus coated paper
was allowed to stand in a dark place at 20°C and 65% RH for 24 hours to prepare an
electrophotographic light-sensitive material.
[0210] The light-sensitive material was then subjected to evaluation of the electrostatic
characteristics and image quality in an analogous manner to Example 64 to thus obtain
the following results:
| Electrostatic Characteristics |
V₁₀: -560 (V) |
| |
D.R.R.: 86% |
| |
E1/10: 25 (erg/cm²) |
| Image Quality |
I (20°C, 65%): good |
| |
II (30°C, 80%): good |
[0211] Then, the light-sensitive material subjected to plate making was immersed in the
oil-desensitizing processing solution (E-4), prepared in Example 28, for 20 seconds
and washed with water. The non-image area was sufficiently rendered hydrophilic as
represented by a contact angle with water of less than 10°. When printing was carried
out in an analogous manner to Example 43 using this light-sensitive material as a
plate for offset printing and the processing solution E-4 diluted by 20 times with
water as dampening water, the print obtaining 10000 prints had a good image quality.
[0212] As described above, the light-sensitive material of the present invention exhibited
very excellent properties.
Examples 66 to 77
[0213] Master plates for offset printing were prepared by using the light-sensitive materials
prepared in Examples 43 to 65 and carrying out an etching treatment as follows:
[0214] Distilled water was added to 0.5 mole of each of nucleophilic compounds shown in
the following Table 8, 100 g of an organic solvent and 10 g of Newcol B4SN (commercial
name, manufactured by Nippon Nyukazai KK) to 1000 ml and the pH thereof was adjusted
to 10.0.
[0215] Each of the light-sensitive materials was immersed and etched in the solution ELP-E
diluted by 2 times with distilled water for 20 seconds and then immersed in the above
described processing solution at 25°C for 1 minute.
[0216] The thus resulting plate was subjected to printing in the same manner as in Example
43.
Table 8
| Example |
Light sensitive Material |
Nucleophilic Compound |
Organic Solvent |
| 66 |
Example 44 |
sodium sulfite |
benzyl alcohol |
| 67 |
Example 45 |
monoethanolamine |
-do- |
| 68 |
Example 47 |
diethanolamine |
methyl ethyl ketone |
| 69 |
Example 48 |
thiomalic acid |
ethylene glycol |
| 70 |
Example 50 |
thiosalicylic acid |
benzyl alcohol |
| 71 |
Example 51 |
taurine |
isopropyl alcohol |
| 72 |
Example 53 |
4-sulfobenzenesulfinic acid |
benzyl alcohol |
| 73 |
Example 54 |
thioglycolic acid |
ethanol |
| 74 |
Example 58 |
2-mercaptoethylphosphonic acid |
dioxane |
| 75 |
Example 60 |
serine |
- |
| 76 |
Example 62 |
sodium thiosulfate |
methyl ethyl ketone |
| 77 |
Example 63 |
ammonium sulfite |
benzyl alcohol |
[0217] The each material was sufficiently rendered hydrophilic as represented by a contact
angle with water of less than 10°. The print obtaining 10000 prints had a clear image
and no fog on the non-image area.
Examples 78 to 79
[0218] Example 64 was repeated except using resins shown in Table 9 instead of Resin A-17
and Resin B-3, used for forming the surface layer in Example 64, and omitting 1,4-tetramethylenediamine,
thus preparing printing plate precursors. Each of the light-sensitive materials was
irradiated by a high voltage mercury lamp of 400 W at an interval of 30 cm and then
allowed to stand in a dark place for 24 hours under conditions of 20°C and 65% RH
to prepare a master plate for lithographic printing.

[0219] Further, the light-sensitive material was subjected to plate making in an analogous
manner to Example 64 and the resulting master plate for offset printing had a clear
image having a density of at least 1.2.
[0220] According to the present invention, there can be obtained an electrophotographic
lithographic printing plate precursor, which does not deteriorate during long storage
under severer conditions and which has excellent electrostatic characteristics as
well as good printing properties.