[0001] This invention relates to a cover panel for overlying the tops of articles, e.g.
bottles in a crate, to provide a dust inhibiting panel on which information can be
displayed and which is formed so that once removed, a part of the panel is broken
away so that prior removal of a panel replaced in the crate readily is apparent.
[0002] Cover panels for bottle crates formed from paperboard for providing dust inhibiting
panels are well known and our co-pending British Patent Application No 8 904 175 discloses
such a panel. In that arrangement the main cover sheet of the panel is provided with
foldable end panels at each of its opposite ends which are adapted to be locked into
handle holes provided at the opposite ends of a crate so as to secure the cover in
position. Whereas this arrangement has proved to be satisfactory, unauthorised removal
of bottles from the crate can be easily effected simply by removing the cover and
then replacing it so that evidence of this action cannot easily be detected.
[0003] The present invention seeks to provide a pilfer proof bottle crate cover which, once
removed from the crate, has portions which are torn away and thereby show that removal
has taken place.
[0004] The invention provides a cover panel for insertion into the top of a bottle crate
so that the panel overlies the tops of the bottles or other articles accommodated
in the crate, said panel having a main sheet sized so as to substantially close the
crate and having in a portion of the main sheet an aperture through which the top
of a bottle is received characterized in that the main sheet has frangible portions
adjacent the aperture and in that the aperture is so formed as to provide sufficient
resistance to the removal of the cover panel that said adjacent frangible portions
are broken thereby allowing the cover panel to be released from said bottle top and
the incomplete cover removed from the crate.
[0005] According to a feature of the invention, said aperture may be formed in a corner
portion of said main sheet which corner portion and said main sheet are connected
together by said frangible portions.
[0006] According to another feature of the invention said corner portion may be included
in an end flap which has two opposed and similar corner portions each having one of
said apertures therein said corner portions being connected to a centre panel of said
flap and to adjacent parts of said main sheet by said frangible connections.
[0007] According to yet another feature of the invention said end flap may be frangibly
connected to a pair of corner panels of said main sheet each of which are themselves
frangibly connected to adjacent areas of said main sheet and include apertures therein,
said end flap being secured in superposed relation with an end part of said main sheet
such that the apertures in said corner portions of said end flap are disposed in registry
with the apertures in said corner panels.
[0008] According to yet another feature of the invention, the apertures in said corner panels
may be of larger diameter than the apertures in the corner portions of said end flap
which latter apertures are each formed with peripheral yieldable tabs which are adapted
to engage the underside of the cap of a bottle whose neck portion is located in said
aperture.
[0009] Preferably, the opposite end of the cover panel is of like construction to that described
in any one of the five immediately preceding paragraphs.
[0010] An embodiment of the invention will now be described by way of example with reference
to the accompanying drawing which is a plan view of a pilfer proof bottle crate cover
panel according to the invention.
[0011] Referring to the drawing, there is shown an elongate blank 10 formed from paperboard
or similar foldable sheet material and which comprises a substantially rectangular
plannar main sheet 12 which is adapted to be received through the open top of a suitably
sized bottle crate so as to overlie the tops of bottles accommodated in the crate
(not shown).
[0012] At each of the opposite end edges of the main sheet 12 the cover panel 10 is provided
with a hinged flap F1 and F2 respectively. The flaps and the corner portions of the
main sheet 12 to which they are attached are of similar construction at each of the
ends of the crate and therefore only one of these end constructions (at flap F1) is
now described and in which like parts of the opposite end construction are designated
like reference numerals with the addition of the suffix 'a'.
[0013] Flap F1 comprises a centre panel 14 and a pair of similar end panels 16 and 18, respectively,
each of which is connected to the centre panel 14 along frangible score lines 20 and
22, respectively. The panel 16 is formed with a so-called "sunburst" aperture which
is well known per se and is adapted to be passed over the top of a bottle so that
the neck portion of the bottle extends through the aperture and the peripheral yieldable
tabs 't' which surround the aperture engage the underside of the bottle cap. A similar
"sunburst" aperture A2 is formed in the panel 18. These "sunburst" type apertures
are of smaller diameter than the head of a bottle top which is to be passed through
and the yieldable tabs flex to allow the engagement to take place. Thereafter, with
the tabs in engagement with the rim or cap of a bottle removal of the bottle is resisted
by the more limited flexing which the tabs can undergo.
[0014] Flap F1 is hinged to corner panels 24 and 26 of the main sheet 12 along fold lines
28 and 30, respectively. Corner panel 24 is detachable from the main sheet 12 by virtue
of frangible score lines 32 and 36 and likewise corner panel 26 is detachable from
the main sheet 12 along frangible score lines 38 and 40. Each of the corner panels
24 and 26 is formed with a circular aperture A3, A4 which is of slightly larger diameter
than the adjacent apertures A1 and A2 in the end panels 16 and 18 of flap F1 and are
likewise a clearance fit over the head of a bottle top which is to be passed through
those apertures.
[0015] Flap F1 is adapted to be folded about fold lines 28 and 30 into overlapping relationship
with the adjacent end part of the main sheet 12 so that the end panels 16 and 18 are
brought into superimposed relationship with the corner panels 24 and 26 and in particular
so that the apertures A1 and A3 and apertures A2 and A4, respectively, are brought
into registry. Flap F1 is secured, as by gluing, to the main sheet 12. Likewise flap
F2 is brought into overlapping relationship with the opposite end portion of the main
sheet 12 whereby aperture A1a is brought into registry with aperture A3a and aperture
A2a is brought into registry with aperture A4a.
[0016] The cover panel is applied to the tops of the bottles in the crate with the end flaps
F1 and F2 uppermost. Therefore, when the panel is deposited correctly inside the crate
and a downward pressure applied to it, usually by some form of applicator, the bottle
necks of each of the corner bottles engage with the respective paired corner apertures
so that the necks pass through the apertures A3/A1, A4/A2, A3a/A1a and A4a/A2a. Thus
each of the "sunburst" apertures is engaged beneath the rim or flange of the bottle
top. The circumferential edge of each of the larger apertures A3, A4 and A3a, A4a
restricts flexing movement of the sunburst tabs in a downward direction. Thus, when
the cover panel is removed by pulling it upwardly the resistance created by the "sunburst"
tabs against the bottle tops is sufficient to cause the frangible connections on both
the flaps F1 and F2 and at the junction between the corner panels and the main sheet
12 to tear and thereby corner portions of the main sheet and hinged tabs are torn
away thereby leaving separated corner parts remaining attached to the bottle necks
so that the sheet can be identified as having been removed from the crate by the absence
of the corner portions. Of course, in fitting an undamaged cover panel the sunburst
tabs are free to flex upwardly so that initial engagement of a cover panel into a
crate does not cause the corner portions to be disconnected.
1. A cover panel (10) for insertion into the top of a bottle crate so that the panel
overlies the tops of the bottles or other articles accommodated in the crate, said
panel having a main sheet (12) sized so as to substantially close the crate and having
in a portion (16) of the main sheet an aperture (A1) through which the top of a bottle
is received characterized in that the main sheet has frangible portions (20, 28) adjacent
the aperture and in that the aperture is so formed as to provide sufficient resistance
to the removal of the cover panel that said adjacent frangible portions are broken
thereby allowing an incomplete cover panel to be removed.
2. A cover panel according to claim 1, wherein said aperture is formed in a corner
portion of said main sheet which corner portion and said main sheet are connected
together by said frangible portions.
3. A cover panel according to claim 2, wherein said corner portion is included in
an end flap (F1) which has two opposed and similar corner portions (A1, A2) each having
one of said apertures therein said corner portions being connected to a centre panel
(14) of said flap and to adjacent parts of said main sheet by said frangible connections.
4. A cover panel according to claim 3, wherein said end flap is frangibly connected
to a pair of corner panels (24, 26) of said main sheet each of which are themselves
frangibly connected to adjacent areas of said main sheet and include apertures (A3,
A4) therein, said end flap being secured in superposed relation with an end part of
said main sheet such that the apertures (A1, A2) in said corner portions of said end
flap are disposed in registry with the apertures (A3, A4) in said corner panels.
5. A cover panel according to claim 4, wherein the apertures (A3, A4) in said corner
panels are of larger diameter than the apertures (A1, A2) in the corner portions of
said end flap which latter apertures are each formed with peripheral yieldable tabs
(t) which are adapted to engage the underside of the cap of a bottle whose neck portion
is located in said aperture.
6. A cover panel according to any of claims 3 to 5 wherein the opposite end of the
cover panel is of like construction.