[0001] The invention concerns a device for spreading of component webs, comprising a first,
bowed, revolving roll fitted at one side of the web and a second, bowed, revolving
roll fitted at the opposite side of the web, as well as a swing mechanism, which is
fitted to act upon said rolls so as to alter the deflection angles of the component
webs and thereby to produce the desired spreading of the component webs.
[0002] By means of spreading of the component webs, attempts are made to separate the individual
strips slit, e.g., in a slitter in the lateral direction sufficiently far from each
other to ensure detaching of the reels from each other. In the spreading of the component
webs, the objective is to perform the lateral shifting of the web so that lateral
gliding of the web in the spreader member is avoided, by guiding the web by means
of a first spreader member by deflecting towards the side and by means of a second
spreader member so that its original running direction is restored. In prior art,
as spreader members, for example, rods, beams or revolving roll mantles mounted on
an axle bent into curved form are employed. A revolving roll mantle may be composed,
e.g., of rigid mantle units, or it may be continuous and elastic. The mantle units
may also be separate. In a spreader with a revolving mantle, the problem is, however,
often encountered that the direction of movement of the web and the vector of rotation
that represents the rolling of the revolving roll mantle are, at least at some location
on the mantle, placed obliquely to each other. In such a case, the web is affected
by a force component which attempts to shift the web by sliding on the roll mantle
in the axial direction corresponding to the longitudinal direction of the roll mantle.
[0003] As is well known, the extent of the separation gap between the component webs is
adjusted either by altering the curve radius, by altering the gap between the rolls
or the gap between the spreader members, or by altering the deflection angle of the
web. If the size of the spreading gap is adjusted by altering the distance between
the spreader members, this affects the size of the machine concerned, and thereby
the use of this possibility of regulation is complex. If regulation based on alteration
of the curve radius is used in the spreading of the component webs, the use of this
mode of regulation requires very high precision, for even a little change in the curve
radius has a strong effect on the distance between the component webs.
[0004] The commonest mode of adjusting the magnitude of the separation gaps between the
component webs is to perform it by adjusting the angle of deflection of the web across
the spreader members. In such a case, the web makes a steeper or less steep angle
when it passes over the spreader members, whereby the distance between the component
webs is changed.
[0005] When the angles of deflection of the web at the spreader devices are altered, the
directional angles of the arcs relative the web are also altered. A change in the
directional angle of an arc causes a lateral component of rolling in the web, which
causes problems, because the slide friction force between the web and the spreader
rolls causes disturbance in the spreading. As is well known, the directional angles
have been adjusted manually, which is slow and difficult.
[0006] The object of the present invention is to provide a device for spreading of component
webs wherein the factors explained above do not cause problems, because the correcting
of the directional angle is mechanically positively controlled.
[0007] In view of achieving the objectives stated above and those that will come out later,
the device in accordance with the invention is mainly characterized in that the device
is provided with a regulation mechanism, which is fitted to correct the directional
angle between said rolls and the web to the desired value with all values of the deflection
angle.
[0008] By means of the device in accordance with the invention, the directional angles
between the arcs in the spreader members and the web are automatically regulated to
the correct values when the deflection angles of the web are adjusted as the amount
of spreading is being increased or reduced.
[0009] In the following, the device in accordance with the invention will be described in
more detail with reference to the figures in the accompanying drawing.
Figure 1 is a schematical illustration of the principle of the deflection spreader
as viewed from below.
Figure 2 is a schematical side view of the principle of deflection spreading and of
its control quantities.
Figure 3 is a schematical illustration of a device in accordance with the invention.
[0010] In Fig. 1 it is shown schematically how the slit component webs W₁,W₂...W
n-1,W
n arrive at the first spreader roll 10 in a direction in which the mantle of the roll
10 rolls directly in the direction P of running of the web W. The component webs W₁...W
n are turned around the arc 10′ of the roll 10 (Fig. 2) in the direction R₁₀ of rolling
of the first roll 10, being at the same time deflected outwards, each component web
W₁...W
n in its own direction P₁,P₂...P
n. Gaps C are opened between the component webs W₁...W
n. Each component web W₁...W
n arrives at the second roll 11 in the direction R₁₁ of rolling of the mantle, being
turned along with the mantle to the original straight direction P of running. The
component webs W₁...W
n are detached from the second spreader roll 11, and there are the necessary separation
gaps C between the component webs W₁...W
n.
[0011] Fig. 2 is a schematical illustration of quantities that affect the deflection spreading.
In the figure, the web is denoted with the reference W, the web running below the
first spreader roll 10 while its arc 10′ spreads the web into component webs W₁...W
n. Hereupon the component webs W₁...W
n run over the second spreader roll 11, whose arc 11′ turns the component webs W₁...W
n into their original direction P of running (Fig. 1). In the figure, the curve radii
of the spreading arcs 10′,11′ are denoted with the references r₁,r₂. The distance
between the spreader rolls 10,11 is denoted with the reference 1. The deflection angles
of the web in across the rolls 10,11 are denoted with the reference b₁,b₂, and the
directional angles of the spreading arcs 10′,11′ relative the web in are denoted with
g₁ and g₂.
[0012] Fig. 3 is a schematical illustration of an exemplifying embodiment of the invention
as applied in a carrier-drum slitter 20. The web iW is introduced in a way in itself
known, guided by the guide rolls 31,32,33, into the device in accordance with the
invention, from which the component webs are passed, in this embodiment, into a carrier-drum
slitter 20, by the intermediate of a first roll 21 and a second roll 22, to be wound
into a roll 23. In this exemplifying embodiment, the device for spreading of the component
webs W₁...W
n consists of two bowed revolving rolls 10,11 and of a swing mechanism 15,16,17. By
means of a regulation mechanism 12,13 the directional angles g₁,g₂ (Fig. 2) of the
revolving, bowed rolls 10,11 are corrected to the desired values when the spreading
is adjusted by means of the swing mechanism 15,16,17. The adjustment of the spreading
or separation takes place by means of a technique in itself known so that the piece
15 is turned by means of a jack 16 around an articulated joint 17, whereby the deflection
angles b₁,b₂ of the paper web W across the rolls 10,11 become larger or smaller.
[0013] As is shown in Figs. 1,2 and 3, the device comprises a first, bowed, revolving roll
10 fitted at one side of the web W and a second, bowed, revolving roll 11 fitted at
the opposite side of the web W. The device further comprises a swing mechanism 15,16,17,
by whose means the rolls 10,11 are affected to alter their deflection angles b₁,b₂
and thereby to provide the desired spreading C for the component webs W₁...W
n. The device is provided with a regulation mechanism 12,13, which corrects the directional
angles g₁,g₂ of the rolls 10,11 and of the web W to correct values. This regulation
mechanism 12,13 may be composed, e.g., of articulation arms 12,13, as is shown in
Fig. 3. The directional angles g₁,g₂ are adjusted by means of the articulation arms
12,13 so that the directional angles g₁,g₂ of the rolls 10,11 relative the web W are
always invariable, preferably 90
o. The rolls 10,11 that are used as spreader members may be fragmentary rolls or continuous,
bowed rolls, or equivalent.
[0014] The device in accordance with the invention is suitable for use in the spreading
of component webs of a variety of web materials. The web material may consist of plastic
film, fabric, paper, metal sheet, cardboardl or of equivalent material.
[0015] Above, the invention has been described with reference to one advantageous exemplifying
embodiment of same only. This is, however, by no means supposed to confine the invention
to this exemplifying embodiment alone, but many variations and modifications are possible
within the scope of the inventive idea defined in the following patent claims.
[0016] The invention concerns a device for spreading of component webs (W₁,W₂...W
n-1,W
n), comprising a first, bowed, revolving roll (10) fitted at one side of the web (W)
and a second, bowed, revolving roll (11) fitted at the opposite side of the web (W),
as well as a swing mechanism (15,16,17), which is fitted to act upon said rolls (10,11)
so as to alter the deflection angles (b₁,b₂) of the component webs (W₁,W₂...W
n-1,W
n) and thereby to produce the desired spreading (C) of the component webs (W₁,W₂...W
n-1,W
n). The device is provided with a regulation mechanism (12,13), which is fitted to
correct the directional angles (g₁,g₂) between said rolls (10,11) and the web (W)
to the desired values with all values of the deflection angle (b₁,b₂).
1. Device for spreading of component webs (W₁,W₂...Wn-1,Wn), comprising a first, bowed, revolving roll (10) fitted at one side of the web (W)
and a second, bowed, revolving roll (11) fitted at the opposite side of the web (W),
as well as a swing mechanism (15,16,17), which is fitted to act upon said rolls (10,11)
so as to alter the deflection angles (b₁,b₂) of the component webs (W₁,W₂...Wn-1,Wn) and thereby to produce the desired spreading (C) of the component webs (W₁,W₂...Wn-1,Wn), characterized in that the device is provided with a regulation mechanism (12,13), which is fitted
to correct the directional angles (g₁,g₂) between said rolls (10,11) and the web (W)
to the desired values with all values of the deflection angle (b₁,b₂).
2. Device as claimed in claim 1, characterized in that the regulation mechanism (12,13) is composed of articulation arms.