[0001] The present invention relates to a printer head and more specifically to a printer
head which is of simplified head construction without requiring a substantial increase
in the head stroke.
[0002] Rapid development of office automation devices in recent years has led to an increasing
use of printers connected with office computers and word processors. The printers
have a printer head mounted in a printing section. An example of a conventional printer
head is shown in Figure 1.
[0003] This printer head consists of a yoke
1 for forming an electromagnetic circuit, a permanent magnet
2 secured to the yoke
1, an electromagnetic coil
3 mounted close to the permanent magnet
2, a base plate
4 mounted on the front of the yoke
1, an armature
6 mounted to a leaf spring
5 clamped between the yoke
1 and the base plate
4, and a print wire
7 attached to the front end of the armature
6.
[0004] The base plate
4 has almost at its center a forwardly projecting cylindrical wire holder
9, which has a guide
8 at the front end and contains the print wire
7 therein. The magnet members
2,
3, leaf spring
5, armature
6 and print wire
7 make up a print set and a plurality of the print sets are provided in a plane perpendicular
to the center line
0 of the printer head in such a way that these sets are arranged in a circle at angles
apart from each other. The same number of print wires
7 as that of the print sets are passed through the wire holder
9 to reach the outlet of the guide
8. In this type of printer head, 24 print wires
7 for example are used. In a very small space at the guide
8 of the wire holder
9, the front ends of these print wires
7 are held and lined at equal intervals in a vertical direction perpendicular to the
direction of the printer head stroke in such a way that they will not come into contact
with each other. For this purpose, very fine wires are used as the print wires
7.
[0005] For printing operation, these 24 print wires cover the height of one line of characters.
When the printer head of such a construction is not in operation, electric current
is not applied to the electromagnetic coil
3, so that the armature
6 is attracted to the front surface of the yoke
1 by the action of the permanent magnet
2. Thus, the leaf spring
5 is deflected rearwardly holding the print wires
7 at a retracted position (in a state shown in Figure 1). When current is passed through
the electromagnetic coil
3, the electromagnetic coil
3 is energized to cancel out the magnetic flux of the permanent magnet
2. This allows the armature
6 to rapidly part from the yoke surface by the recovery force of the leaf spring
5 attached to the armature
6, causing the print wires
7 to advance forwardly. As a result, the front end of the print wire
7 abuts against a sheet of recording paper set on a platen (not shown). When the current
to the electromagnetic coil
3 is interrupted, the armature
6 is again attracted to the surface of the yoke
1 by the permanent magnet
2.
[0006] With the above-mentioned conventional printer head, however, since the front ends
of 24 print wires
7 must be held and lined at equal intervals in the vertical direction at the guide
8 of the wire holder
9 by various means so that they will not contact or strike each other, the manufacture
of the printer head becomes very complex and the construction ranging from the magnetic
members
2,
3 to the print wires
7 is complicated.
[0007] This invention has been accomplished to overcome the above drawbacks, and its objective
is to provide a printer head which is simple in structure and easy to manufacture.
This is achieved by the characterising features of claim 1. Advantageously, the invention
is further characterized in that short head pins are employed in elements that perform
printing, that these head pins are arranged in two or more straight rows which are
inclined at a specified angle to the direction of stroke of the printer head, and
that a plurality of through-holes are formed in a base plate at positions corresponding
to the head pins.
[0008] Because a plurality of head pins are arranged in line extending basically in the
direction of stroke of the printer head, the intervals between adjacent head pins
can be increased without increasing the vertical dimension of the head pin installation
space. In more detail, the head pins are arranged in two or more straight rows, not
in a single row, which are slightly inclined with respect to the direction of the
printer head stroke, so that not only can a large number of head pins be accommodated
in a space, which is small in the vertical direction, but also the printer head can
be prevented from becoming large in the lateral size. For printing operation, print
data for a plurality of characters are sent to the printer head in synchronism with
the latter's motion to activate the head pins arranged in tilted rows.
[0009] A character being printed by a head pin located at the front position with respect
to the direction of the forward stroke of the printer head is staggered in the direction
of printer head stroke from a character being printed by a head pin at the rear position.
Now, the process of printing each character is examined. A character begins to be
printed by the passage of a head pin, which is located at the foremost position with
respect to the direction of the printer head stroke, and its printing is ended when
the rearmost head pin passes the print position of the character. At the same time
that the printing of this character has just finished, the first head pin starts printing
any other character located in front of the character in question or has finished
the printing of the line.
[0010] This invention, therefore, allows a relatively wide space for the head pins and their
drive mechanisms while at the same time maintaining the dots printed by the head pins
close enough to each other so that the dots fall in a small vertical space. Another
advantage is that since the head pins are divided into two or more straight rows,
an extra stroke of the printer head required to print a single line can be minimized.
[0011] This invention will be described in more detail in conjunction with an embodiment
shown in the attached drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Figure 1 is a side cross section of one example of a conventional printer head;
Figure 2 is a side cross section of one embodiment of a printer head according to
this invention;
Figure 3 is a schematic diagram showing head pins installed on a front right half
of the printer head as shown in figure 2 and the arrangement of drive mechanisms for
the head pins; and
Figure 4 is a schematic diagram showing the head pins arranged in inclined rows.
[0013] Figures 2 to 4 show one embodiment of a printer head according to this invention.
Figure 2 is a cross section showing the construction of a print assembly in the printer
head; and Figure 3 is a schematic diagram showing a part of the printer head as viewed
from the front.
[0014] The printer head of this embodiment consists of a yoke
11 to form an electromagnetic circuit; a permanent magnet
12 securely mounted to the yoke
11; an electromagnetic coil
13 wound on the permanent magnet
12 to form, together with the permanent magnet
12, a magnetic drive member; a base plate
14 mounted on the front of the yoke
11; an armature
16 attached to a leaf spring
15 clamped between the yoke
11 and the base plate
14; and a head pin
17 for printing which is attached to the front of the armature
16.
[0015] In this embodiment, the magnetic drive member made up of the permanent magnet
12 and the electromagnetic coil
13, the leaf spring
15, the armature
16 and the head pin
17 all combine to form a print assembly. A plurality of print assemblies (for example
24 assemblies) are installed at the back of the base plate
14, as shown in Figure 3.
[0016] The head pin
17 is formed of a rod member shorter than the conventional print wire
7 but which has a larger diameter than the print wire
7, except at the front end which is pointed into a very small diameter. The number
of head pins
17 corresponds to that of the print assemblies. They are divided into two rows of 12
head pins each (see Figure 3). Figure 3 shows the right half, viewed from the front,
of the printer head in which upper and lower rows
A1,
A2 of 12 head pins
17 are arranged. These rows of head pins
17 are lined parallel to each other and inclined at a small specified angle of
ϑ to the direction of printer head stroke or motion (for example, to the horizontal
line
H). The base plate
14 is formed with through-holes
18 at positions corresponding to the head pins
17 so that the head pins
17 can be passed through the holes
18.
[0017] Figure 4 schematically shows the arrangement of the head pins
17. In the figure, the head pins as a whole are fed toward the right during printing
operation, i.e., the forward side is on the right and the backward side is on the
left of the drawing. In the upper and lower rows
A1,
A2 ranging from the first head pins
17a,
17c to the last head pins
17b,
17d, the head pins
17 are lined at equal intervals or pitches
P. Since the rows
A1,
A2 are inclined at an angle of
ϑ, there are vertical deviations between the adjacent head pins
17. The vertical deviation between each head pins
17 is given by
[0019] The junction point between the upper and lower rows
A1,
A2 is correctly adjusted for the vertical deviation. That is, the vertical deviation
between the last head pin
17b of the upper row
A1 and the first head pin 17c of the lower row
A2 is also set to
d. Hence, the overall vertical distance
D from the first head pin
17a to the last head pin
17d is expressed as
[0022] On the other hand, the total length of the head pin rows is
23P if the two rows were arranged in one line. In other words, a row of head pins this
long is accommodated in such a small vertical space.
[0023] This makes additional space available for the installation of the head pins
17 and their drive mechanisms. Thus, the drive mechanisms each consisting of the yoke
11, electromagnetic coil
13 and leaf spring
15 are installed behind the base plate
14 in an almost elliptic arrangement. Further, as mentioned above, the head pins
17 can be formed of a rod member which is larger in diameter than the conventional print
wires. Another advantage is that even when the head pins
17 are formed shorter than the conventional print wires, the adjacent drive members
do not interfere with each other.
[0024] Now, the operation of the printer head of the above construction will be described.
[0025] The above-mentioned arrangement of the head pins
17 in the printer head of this embodiment is equivalent to installing a large number
of head pins
17 (in the above case 24 pins) in a small vertical space. Since the head pins
17 are arranged not in a single straight row but in two rows (they may be arranged in
three or more rows), the printer head can be made compact.
[0026] For operation, the printer head is fed with print data for a plurality of characters
in synchronism with the printer head motion to drive a plurality of head pins arranged
in inclined rows. A character being printed by head pins
17a,
17c located at the front position with respect to the direction of the forward stroke
of the printer head is staggered in the direction of printer head stroke from a character
being printed by head pins
17b,
17d at the rear position. Let us look at the process of printing each character. A character
begins to be printed by the passage of the head pin
17c located at the foremost position and its printing is ended when the rearmost head
pin
17b passes the print position of the character. At the same time that the printing of
this character has just finished, the first head pin
17c starts printing any other character located in front of the character in question
or has finished the printing of the line.
[0027] In this way, the printing of one line of a document is carried out by activating
a series of head pins
17 successively, from the first head pin
17c to the last head pin
17b, in synchronism with the motion of the printer head.