Device for remote pouring of concrete

Description

[0001] The invention relates to a device as defined in the introductory part of claim 1. Such a device is known from US-A-3 942 554. In this known device the concrete conduit is constructed and arranged such that it takes up much space in a device with a reasonable extension distance.

[0002] The invention has for its object to improve a device of the kind said forth above, such that the concrete conduit permits large extension distances of the jib, without taking up much space.

[0003] According to the invention this is achieved with the characterizing measure of claim 1. In the extended as well as in the retracted position of the jib, the tube portions of the coupling pieces can extend mainly alongside the jib, so that little space is taken up.

[0004] The jib with the concrete conduit mounted thereon can be fully retracted without parts having to be disassembled. The device according to this embodiment is therefore ready for use very rapidly and can be very quickly removed again after completion of work. A very favourable further development is characterized in claim 2. Through the use of the telescopic jib the finishing head at the end of the jib can be displaced uniformly in a straight line by extending or retracting the jib. The poured concrete can thus be directly finished using the finishing head without further manual operations.

[0005] The finishing beam is preferably a vibrating beam so that the surface of the poured and smoothed concrete obtains a high quality.

[0006] In the use of the preferred embodiment of claim 5 concrete can also be poured and finished with the device according to the invention in places difficult of access such as along walls, around columns and the like. The finishing head can, for instance by being rotated into a suitable position, also operate when the jib is turned about its vertical rotational axis.

[0007] In preference the finishing head is connected height-adjustably to the jib by height adjusting means as characterized in claim 6. Any dipping movements of the jib that may for instance occur when the concrete is supplied using a pulsating concrete pump can be compensated by the height adjusting means so that a precisely flat floor can nevertheless be obtained despite these movements. In a suitable embodiment the sensor means are per se known means reacting to a laser reference.

[0008] The invention will be further elucidated in the following description with reference to an embodiment shown in the figures.

[0009] Fig. 1 shows in perspective view a device according to a preferred embodiment of the invention in the transporting position.

[0010] Fig. 2 is a partly broken away, perspective view of the device of fig. 1 in the position of use with a finishing head attached thereto.

[0011] Fig. 3 is a perspective view of the finishing head.

[0012] The device 1 shown in fig. 1 is embodied as mobile truck, on the frame 2 whereof is mounted a jib 3. By means of a bearing construction 4 the whole jib is rotatable about a vertical rotational axis.

[0013] The jib 3 is telescopic and comprises a first part 5, a second jib part 6 slidable in lengthwise direction thereof and a leading or third jib part 7 mounted slidably in lengthwise direction on the front end of the second jib part 6 by means of a guiding construction 12.

[0014] In the embodiment shown the jib can be further elongated using an extension piece 8 that is connected to the front end of the jib part 7 for sideways swivelling by means of a hinge 9. This extension piece 8 can be pivoted forward about the hinge 9 in the direction of arrow 13 in fig. 1, wherein holes 10 come to lie in one line with holes 11 in a support at the forward end of the third jib part 7. A locking pin is placed through these holes 10 and 11 lying in one line for fixing the extension piece 8 in the swivelled out position.

[0015] In order to be able to transport concrete from the place where the frame 2 is disposed to the outer end of jib 3 a concrete conduit 15 is arranged along the jib. Arranged in the bearing construction 4 for the jib is a connection 16 to which is connected a concrete pump. This connection 16 is joined to the concrete conduit 15 via per se known rotatable couplings.

[0016] A first portion of the concrete conduit 15 extends along a supporting beam 17 extending substantially parallel to the first jib part 5 and mounted thereon by means of a support 19. A leading portion of the concrete conduit 15 is mounted directly against the third jib part 7. Arranged between the end of the concrete conduit portion fitted along supporting beam 17 and the concrete conduit portion fitted along jib part 7 are two coupling pieces 20 which permit a relative movement of the said concrete conduit portions 15 during extending or retracting of the jib parts.

[0017] As shown in fig. 1 and 2, each coupling piece 20 comprises a first tube portion 21 and a second tube portion 22, each of which are connected via the respective 90° couplings 23 and 24, which are rotatable about an axis transversely of the jib, to a conduit portion connected to a different jib part. The tube portion 21 of the coupling piece 20 on the right-hand side of the jib is connected with its end via the 90° coupling 23 to the conduit part arranged along the supporting beam 17. Tube portion 22 is connected via the 90° coupling 24 to a transverse conduit part mounted on the end of a supporting beam 18 which protrudes rearward from the head of the second jib part 6. Then further connected to this tube portion is a similar coupling piece 20 which leads to the concrete conduit part arranged along the third jib part 7.

[0018] When the jib 3 is extended from the retracted transport position shown in fig. 1 to the extended operating position shown in fig. 2, the first and second tube portions of the coupling pieces swivel past one another. Through the use of two coupling pieces connected one after the other as shown in fig. 2 the length of each tube portion 21, 22 can be smaller than the height of jib 3 in the horizontal position so that the bottom end of the tube portions remains clear of the ground as they swivel past one another.

[0019] Likewise arranged along the extension piece 8 is a concrete conduit part which is coupled via a rotatable coupling to the front end of the conduit part along the third jib part 7.

[0020] As is shown clearly in fig. 2, with the device according to the invention concrete can be poured remotely inside a building 28 of limited height. The whole surface area of the floor to be poured can be reached by swivelling movement about the bearing construction 4 and by retracting and extending the jib. The height required for the device 1 remains limited in any of the possible positions of the jib.

[0021] It is noted that the jib cannot be extended directly from the transporting position shown in fig. 1 because the coupling pieces 20 would come into contact with the cabin of the truck. Prior to sliding out, the jib is first turned through 120° so that the jib is extended in rearward direction relative to the truck.

[0022] The concrete coming out of the end of the concrete conduit 15 close to the front end of the jib can be poured directly at the required location and be finished manually. However, since the front end of the jib can be moved well horizontally because it is telescopic, a finishing head 30 is used in accordance with the further development of the invention. As shown in fig. 2, and in fig. 3 in more detail, the finishing head 30 comprises an auxiliary frame 32 suspended from the end of jib 3, in the present embodiment from the end of extension piece 8, which frame carries a spreader plate 35 and, at an interval in front of the latter, a finishing beam 37. The outlet 36 at the end of the concrete conduit 15 is oriented such that the concrete therefrom falls onto spreader plate 35. The concrete is distributed as it flows over this spreader plate 35. When in the situation shown in fig. 2 the jib is therein gradually retracted, the vibrating beam 37 moves over the newly poured concrete, giving a smooth finish.

[0023] In the finishing head 30 the auxiliary frame 32 is rotatably mounted on a vertical axis. Auxiliary frame 32 bears a rotary crown 33 which can be rotated using a pinion 34. Pinion 34 is driven by a motor connected fixedly to the end of the jib. By setting this motor into operation the auxiliary frame 32 with spreader plate 35 and vibrating beam 37 can be turned in the direction of arrow 38. When turned through 90° relative to the position shown in fig. 2 and 3, concrete can for instance be poured and finished while the jib 3 is rotated on its vertical axis of rotation.

[0024] The finishing head 30 is further height-adjustably connected to the end of the jib. This adjustability is obtained using a telescopic guiding formed by tubes 40, 41. The concrete conduit is integrated into this telescopic guiding. The vertical position of the auxiliary frame 32 relative to the end of the jib is set using a hydraulic cylinder 42 fed via lines 44.

[0025] In another embodiment, height adjustment can be performed manually through appropriate operation of the hydraulic cylinder 42. Automatic height adjustment is however preferably applied, which ensures that the finishing head remains at a fixed level independently of possible vertical movements of the end of the jib. In order to achieve this, per se known sensor means 31 are used which react to an external height reference. The external height reference can be formed in per se known manner by a rotating laser beam which thus defines a plane. Sensor means 31 may be embodied such that a sensor head 45 thereof detects the laser beam and generates control signals wherewith cylinder 42 is controlled in order to hold the sensor head 45 at a constant height. Any dipping movements of the jib, for example when used in co-operation with a pulsating concrete pump, can thus be compensated.

Claims

1. Device (1) for remote pouring of concrete, comprising a displaceable frame (2), a telescopically extensible jib (3) mounted movably on the frame (2) and comprising a number of jib parts (5, 6, 7) connected in such way so as to be lengthwise extensible between a retracted and extended state, a concrete conduit (15) having a plurality of conduit parts arranged along different jib parts and coupling pieces (20) permitting the mutual movement of the jib parts, each of said coupling pieces being formed by a first (21) and a second (22) tube portion which are connected to each other at one end through a 90° median coupling (25), which is rotatable about an axis transverse of the jib (3), and each of said first and second tube portions (21, 22) being connected at their other ends through 90° extremity couplings (23, 24) likewise rotatable about an axis transverse of the jib (3) to adjoining parts of said concrete conduit connected to different jib parts, characterized in that said extremity couplings (23, 24) are connected at positions of the different jib parts (5, 7) which lie in lenghtwise direction of the jib (3) on opposite sides of one another in the retracted and extended state, and are offset transversely to the lengthwise direction such that when the ends of said first and second tube portions (21, 22) connected to the extremity couplings (23, 24) are moved past each other, the first and second tube portions swivel past each other and the lengthwise order of the couplings (23, 24, 25) along the jib (3) is reversed between the retracted and extended state.

2. Device as claimed in claim 1, characterized in that the jib (3) comprises three telescopically extensible jib parts (5, 6, 7) and that the concrete conduit (15) comprises two coupling pieces (20) which are mutually connected halfway along the central jib part (6) and each of which is connected with its other end to a conduit part on the first (5) and third (7) jib part, respectively.

3. Device as claimed in any of the foregoing claims, characterized in that on the free end of the jib (3) is arranged a finishing head (3) comprising a spreader plate (35) distributing concrete supplied by the concrete conduit (15) and a finishing beam (37) arranged at an interval therefrom.

4. Device as claimed in claim 3, characterized in that the finishing beam (37) is a vibrating beam.

5. Device as claimed in claim 3 or 4, characterized in that the spreader plate (35) and finishing beam (37) are arranged on the jib (3) for rotation as an entity about a vertical axis.

6. Device as claimed in any of the claims 3-5, characterized in that the finishing head (30) is connected height-adjustably to the jib (3) by height adjusting means (42, 45) and that the height adjusting means comprise sensor means (45) reacting to an external height reference for holding the finishing head (30) at a constant height relative to the surrounding area.

7. Device as claimed in claim 6, characterized in that the sensor means (45) are means reacting to a laser reference.

Ansprüche

1. Vorrichtung (1) zum Ferngießen von Beton, mit einem verschiebbaren Rahmen (2), einem teleskopartig ausfahrbaren Ausleger (3), der bewegbar auf dem Rahmen (2) angebracht ist und mehrere Auslegerteile (5,6,7) umfaßt, die derart miteinander verbunden sind, daß sie in Längsrichtung zwischen einem zusammengeschobenen und einem ausgefahrenen Zustand ausfahrbar sind, einer Betonleitung (15) mit mehreren entlang verschiedenen Auslegerteilen angeordneten Leitungsteilen und Verbindungsstücken (20), die eine gegenseitige Bewegung der Auslegerteile zulassen, wobei jedes Verbindungsstück durch einen ersten (21) und einen zweiten (22) Röhrenabschnitt gebildet ist, die an einem Ende miteinander durch ein 90°-Kupplungs-Mittelstück (25) verbunden sind, das um eine Achse senkrecht zum Ausleger (3) drehbar ist, und wobei der erste und der zweite Röhrenabschnitt (21,22) an ihren anderen Enden durch 90°-Kupplungs-Außenstücke (23,24), die ebenfalls um eine Achse senkrecht zu dem Ausleger (3) drehbar sind, mit angrenzenden Teilen der Betonleitung verbunden sind, die an verschiedenen Auslegerteilen angebracht sind,
dadurch gekennzeichnet,
daß die Kupplungs-Außenstücke (23,24) an Positionen der verschiedenen Auslegerteile (5,7) angebracht sind, die im zusammengeschobenen und ausgefahrenen Zustand in der Längsrichtung des Auslegers (3) auf einander gegenüberliegenden Seiten liegen, und die transversal zur Längsrichtung verschoben sind, so daß, wenn die Enden des ersten und des zweiten mit den Kupplungs-Außenstücken (23,24) verbundenen Röhrenabschnitten (21,22) gegeneinander bewegt werden, der erste und der zweite Röhrenabschnitt gegeneinander verschwenkt werden und die Reihenfolge der Stücke (23,24,25) zwischen dem zusammengeschobenen und dem ausgefahrenen Zustand in Längsrichtung entlang des Auslegers (3) umgekehrt wird.

2. Vorrichtung gemäß Anspruch 1,
dadurch gekennzeichnet,
daß der Ausleger (3) drei teleskopartig ausfahrbare Auslegerteile (5,6,7) umfaßt und daß die Betonleitung (15) zwei Verbindungsstücke (20) umfaßt, die gemeinsam in der Mitte des mittleren Auslegerteiles (6) befestigt sind, und die jeweils mit ihrem anderen Ende an einem Leitungsteil auf dem ersten (5) bzw. dritten (7) Auslegerteil befestigt sind.

3. Vorrichtung gemäß einem der vorhergehenden Ansprüche,
dadurch gekennzeichnet,
daß auf dem freien Ende des Auslegers (3) ein Glättungskopf (30) angeordnet ist, der eine Verteileplatte (35) zum Verteilen von von der Betonleitung zugeführtem Beton und einen in einem Abstand davon angeordneten Glättungsarm (37) aufweist.

4. Vorrichtung gemäß Anspruch 3,
dadurch gekennzeichnet,
daß der Glättungsarm (37) ein vibrierender Arm ist.

5. Vorrichtung gemäß Anspruch 3 oder 4,
dadurch gekennzeichnet,
daß die Verteileplatte (35) und der Glättungsarm (37) als eine Einheit drehbar um eine vertikale Achse an dem Ausleger (3) angeordnet sind.

6. Vorrichtung gemäß einem der Ansprüche 3 bis 5,
dadurch gekennzeichnet,
daß der Glättungskopf (30) durch eine Höhen-Einstellvorrichtung (42,43) höhenverstellbar an dem Ausleger (3) angeordnet ist, und daß die Höhen-Einstellvorrichtung eine Sensorvorrichtung (45) aufweist, die auf eine externe Höhenreferenz reagiert, um den Glättungskopf (30) auf einer konstanten Höhe in Bezug zur Umgebung zu halten.

7. Vorrichtung gemäß Anspruch 6,
dadurch gekennzeichnet,
daß die Sensorvorrichtung (45) auf eine laser-Referenz reagiert.

Revendications

1. Appareil (1) de coulée à distance de béton, comprenant un châssis mobile (2), une flèche (3) qui peut être allongée télescopiquement et qui est montée afin qu'elle soit mobile sur le châssis (2), la flèche comprenant un certain nombre de parties (5, 6, 7) de flèche qui sont raccordées de manière qu'elles puissent s'allonger longitudinalement entre une position raccourcie et une position allongée, un conduit (15) de béton ayant plusieurs parties de conduit placées le long des différentes parties de flèche, et des pièces d'accouplement (20) permettant un déplacement mutuel des parties de flèche, chacune des pièces d'accouplement étant formée par une première (21) et une seconde (22) partie de tube qui sont raccordées mutuellement à une première extrémité par un accouplement médian à 90° (25) qui peut tourner autour d'un axe transversal à la flèche (3), chacune des première et seconde parties de tube (21, 22) étant raccordée à l'autre extrémité, par des accouplements (23, 24) d'extrémité à 90° qui peuvent tourner de manière analogue sur un axe transversal à la flèche (3) à des parties adjacentes du conduit de béton raccordées à différentes parties de flèche, caractérisé en ce que les accouplements (23, 24) d'extrémité sont raccordés à des positions des différentes parties (5, 7) de flèche qui sont placées dans la direction longitudinale de la flèche (3) de part et d'autre de celle-ci aux états raccourci et allongé, et qui sont décalées transversalement à la direction longitudinale afin que, lorsque les extrémités des première et seconde parties de tube (21, 22) raccordées aux accouplements d'extrémité (23, 24) sont déplacées l'une au delà de l'autre, la première et la seconde parties de tube pivotent l'une au delà de l'autre et l'ordre longitudinal des accouplements (23, 24, 25) le long de la flèche (3) soit inversé entre les états raccourci et allongé.

2. Appareil selon la revendication 1, caractérisé en ce que la flèche (3) comprend trois parties télescopiquement extensibles (5, 6, 7) de flèche, et le conduit de béton (15) comprend deux pièces d'accouplement (20) qui sont raccordées mutuellement à mi-distance le long de la partie centrale (6) de flèche et qui sont raccordées chacune, par son autre extrémité, à une partie de conduit de la première partie (5) et de la troisième partie (7) de flèche respectivement.

3. Appareil selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une tête (3) de finition est placée à l'extrémité libre de la flèche (3) et comporte une plaque (35) d'étalement qui répartit le béton transmis par le conduit (15) de béton, et une poutre de finition (37) disposée à une certaine distance de la plaque.

4. Appareil selon la revendication 3, caractérisé en ce que la poutre de finition (37) est une poutre vibrante.

5. Appareil selon la revendication 3 ou 4, caractérisé en ce que la plaque (35) d'étalement et la poutre (37) de finition sont placées sur la flèche (3) afin qu'elles puissent tourner comme un tout autour d'un axe vertical.

6. Appareil selon l'une des revendications 3 à 5, caractérisé en ce que la tête de finition (30) est raccordée de manière réglable en hauteur à la flèche (3) par un dispositif d'ajustement en hauteur (42, 45), et le dispositif d'ajustement en hauteur comporte un dispositif capteur (45) réagissant à une référence externe de hauteur afin que la tête de finition (30) soit maintenue à une hauteur constante par rapport à la région environnante.

7. Appareil selon la revendication 6, caractérisé en ce que le dispositif capteur (45) est formé par un dispositif réagissant à une référence laser.

Drawing