Field of the Invention
[0001] This invention relates to a heat-resistant austenitic stainless steel which has excellent
high temperature salt corrosion resistance as well as hot salt corrosion resistance
of welds in addition to weld hot cracking resistance, hot-workability and weldability,
and is usable in hot-corrosive environments, especially under conditions that the
steel is subjected to repeated heating and cooling in environments in which corrosion
by salt, including corrosion by molten salt, may occur.
Background of the Invention
[0002] Heat-resistant steels are employed for uses under severely corrosive conditions such
as automobile exhaust emission control systems, parts of furnaces, parts of heat-exchangers,
electric appliances for cooking such as electric range and grill. Such steels are
required to be provided with hot gas corrosion resistance under burning conditions,
hot corrosion resistance in environments containing various oxides such as PbO, V₂O₅,
etc., chlorides such as PbCℓ₂, NaCℓ, MgCℓ₂, KCℓ, etc., and resistance to hot corrosion
by molten salt in addition to general high temperature characteristics such as high
temperature strength, high temperature oxidation resistance, adherence of scale, etc.
Further, these steels must be resistive to wet corrosion by condensed water at low
temperatures. Under these severely corrosive environments, carbon steel sheets which
are surface-treated for heat resistance cannot stand, and, therefore, heat-resistant
austenitic stainless steels are used.
[0003] It is known and is a problem to be solved that incinerators for treating a large
quantity of waste materials, tuyere burners of blast furnaces, heavy oil burners,
exhaust gas pipes of internal combustion engines, etc. and parts of apparatus which
are used in environments in which adhesion of salt or ash occurs such as in the cold
districts where antifreezing agents are sprinkled on the roads, often suffer remarkable
high temperature corrosion. Investigations of cases of this kind of corrosion have
revealed that accelerated oxidation of intergranular corrosion type is observed in
common in all the cases. This is a corrosion by adhering salt or molten salt and the
corrosion with chlorides is marked.
[0004] For this kind of corrosion, known heat resistant stainless steels such as SUS304,
SUS321, SUS310S, etc. are not satisfactory.
[0005] Generally, high degree addition of Si and Mo is effective for improvement of corrosion
resistance. However, such high alloying deteriorates hot workability, reduces production
yields, roughens the surface of steel in manufacturing, and makes difficult pipe-making
and welding in application. Also it has been revealed that welds are often selectively
and remarkably corroded by hot salt although the parent metal is sound when a fresh
material is subjected to high temperatures in environments where the material comes
into contact with a high concentration salt solution.
[0006] Japanese Laid-Open Patent Publication No. 63-213643 (1988) discloses a stainless
steel having excellent high temperature corrosion resistance in the presence of chlorides,
said steel comprising not more than 0.03% C, 10 - 20% Cr, 10 - 30% Ni, not more than
2% Mn, 1 - 6% Si, 0.5 - 5% Mo and 0.02 - 0.4% N, wherein the D value defined as
24.4 Cr + 28 Ni + 6.7 Mn - 48.8 Si - 56.9 Mo - 148.0 Nb
is not more than 500. The steel may contain 0.1 - 1% in total of at least one of Ti,
Zr, Nb and Ta. However, improvement in weld hot cracking resistance is not considered
in this steel.
[0007] Therefore, there is a demand for a heat-resistant anstenitic stainless steel which
is provided with both excellent weld hot crocking resistance and excellent hot workability
in addition to hot salt corrosion resistance.
[0008] We made an intensive research in order to improve hot salt corrosion resistance,
weld hot cracking resistance and hot-workability of the heat-resistant austenitic
stainless steel simultaneously and have found that these properties can be improved
by adding limited amounts of Si and Mo for the purpose of improvement of hot salt
corrosion resistance; adding a limited amount of Cu from the viewpoint of stress corrosion
cracking resistance or weatherability, if desired; adding limited amounts of Nb, Ti
or V for the improvement of resistance to intergranular attack hot corrosion and intergranular
corrosion by combination attack in the cool state, high temperature strength as well
as hot workability; and adding limited amounts of B and REM for the improvement of
hot workability and weld hot cracking susceptibility.
Summary of the Invention
[0009] The above-described purpose is achieved by providing a heat-resistant austenitic
stainless steel basically comprising:
c: not more than 0.06%
Si: 1 - 4%
Mn: 0.5 - 4%
P: not more than 0.035%
S: not more than 0.005%
Ni: 10 - 17%
Cr: 14 - 20%
Mo: 1 - 4%
Aℓ: 0.01 - 0.5%
N: not more than 0.03%
which, if desired, may contain:
Cu: 0.5 - 2.5%,
further
[0010] at least one of Nb, Ti and V: 0.05 - 0.5% in total
and/or
B: 0.0005 - 0.02%,
and further
[0011] one or more of REM: 0.005 - 0.1% (Rare Earth Metal), the balance being Fe and unavoidable
impurities, wherein the value of (Si% + Mo%) (Formula (1) below) is not less than
3, the value % (2.5 Si% + Mo%) (Formula (2) below) is not more than 11 and the D value
represented by Formula (3) below is not less than 6 and not more than 11, when the
steel contains REM or B from the viewpoint of weldability, and is not less than 7
and not more than 11 when the steel does not contain these elements.

[0012] The D values as defined above of all the steels of the working examples described
in the above-mentioned Japanese Laid-Open Patent Publication No. 63-213643 are less
than 4. We have found that the weld hot cracking resistance of austenitic stainless
steels containing high-Mo high-Si is improved by adjusting the composition so that
said D value is more than 6 or 7.
[0013] The preferred steels of the present invention have the composition: C: 0.03 - 0.06%,
Si: 2 - 3%, Mn: 0.5 - 1%, P: not more than 0.03%, S: not more than 0.005%, Ni: 12
- 16%, Cr: 16 - 18%, Mo: 2 - 3.2%, Aℓ: 0.01 - 0.03%, N: not more than 0.03% and the
balance being Fe and unavoidable impurities.
[0014] The more preferred steels of the present invention have the composition: C: 0.03
- 0.05, Si: 2 - 2.8, Mn: 0.5 - 1%, P: not mroe than 0.03, S: not more than 0.005%,
Ni: 12 - 14, Cr: 16 - 18%, Mo: 2 - 2.8, Aℓ: 0.01 - 0.03%, N: not more than 0.03% and
the balance being Fe and unavoidable impurities.
[0015] The reasons why the composition is defined above is as follows.
[0016] C: This element that is unavoidable is a strong austenite former and an important
necessary component for the steel of the present invention from the viewpoint of the
composition balance. Carbon is also useful for saving expensive nickel. Further C
is an interstitial solute and effective for enhancing the high temperature strength.
However, the addition of an excessive amount of C makes the steel brittle and deteriorates
workability. From such consideration, the upper limit of the content is defined as
0.06%. On the other hand, the reduction of the C content lengthens the refining time
and thus invites increase of the manufacturing cost and at least 0.03% of C is required
for the desired high temperature strength.
[0017] Si: This element is one of the most important components that improve oxidation resistance
and high temperature salt corrosion. At least 1% and preferably 2% of this element
is required to achieve the satisfactory effect thereof. On the other hand, Si induces
precipitation of the σ -phase, which deteriorates toughness of the steel. Also, this
element deteriorates hot workability, weldability and formability. From the consideration
of these facts the upper limit content of this element is defined as 4%, preferably,
3%.
[0018] Mn: This element is effective for fixing and excluding the deleterious S as MnS.
If the Mn content is not sufficient, MnS deposits as a film at the granular interfaces
and promotes deterioration of the intergranular strength. But MnS globurizes and reduces
its effect for deteriorating intergranular strength when Mn is contained in higher
concentration. At least 0.5% Mn is required but its effect saturates at around 4%.
Thus the Mn content is defined as 0.5 - 4%. When the D value is considered, however,
the Mn content is preferably not more than 1%.
[0019] P: This element is deleterious for weld hot cracking resistance like S. Therefore,
the lower, the better. However, it invites increase in the manufacturing cost to reduce
the P content excessively. The allowable limit is 0.035%.
[0020] S: As mentioned above with respect to P, this element is deleterious for weld hot
cracking, and thus the lower, the better. However, reduction of the S content invites
increase in the manufacturing cost. The allowable upper limit is 0.005%.
[0021] Ni: This element is one of the fundamental elements of austenitic stainless steels.
From the viewpoint of the weld hot cracking resistance, the lower limit of the content
thereof is defined as 10%, because δ -ferrite must be formed in the weld. The upper
limit is defined as 17% from the consideration of the balance of the composition and
the manufacturing cost. When the D value is considered, however, the preferred content
of Ni is 12 - 16%.
[0022] Cr: This is the most fundamental element of stainless steels for achieving oxidation
resistance and corrosion resistance. With less than 14%, the steel cannot be even
provided with the mere high temperature oxidation resistance in hot corrosive environments.
If the content exceeds 20%, however, the adjustment of the composition becomes difficult,
and the formation of δ -ferrite increases, which invites difficulty in working. Therefore,
the upper limit is defined as 20%. If the D value is considered, however, 16 - 18%
is preferred.
[0023] Mo: This element is effective for achieving corrosion resistance in high temperature
corrosive environments and high temperature salt-corrosive environments and thus must
be positively added. The lower limit of the content thereof is defined as 1%, since
the effect thereof cannot be well exhibited with less than 1%. However, Mo is an expensive
element and promotes deposition of the σ -phase and thus invites deterioration of
toughness of the steel. With addition of over 4%, hot workability of the steel is
impaired. Therefore, the Mo content should be not higher than 4%. When the D value
is considered, 2 - 3.2% is preferred.
[0024] Aℓ: This is a most effective element for improvement of oxidation resistance and
effective for improving the cleanness of the steel. It is desired that Aℓ is contained
in an amount of at least 0.01%. However, Aℓ is a strong ferrite former and thus the
upper limit is restricted to 0.5% from the viewpoint of the composition balance as
well as of the toughness of the product. When the D value is considered, the preferred
range is 0.01 - 0.03%.
[0025] B: This element is effective for enhancing intergranular strength and improving hot
workability and weld hot cracking resistance. With less than 0.0005%, however, the
effect is not remarkable. With more than about 0.02%, borides are formed, which degrade
the intergranular strength. Therefore, the B content is defined as 0.0005 - 0.02%.
[0026] Nb, Ti and V: These elements combine with C and N to form minute precipitate and
thus are effective for corrosion resistance as well as high temperature strength,
especially for improvement of creep strength. These effects are manifested at the
content of 0.05% or higher. However, as the content increases, workability and toughness
are deteriorated. Therefore, the upper limit is defined as 0.5% in total. The preferred
range is 0.05 - 0.4%.
[0027] REM: These elements fix deleterious S as high melting point compounds at the early
stage of solidification and thus improve cracking susceptibility. Also, they are effective
for enhancing the resistance to pealing off of the oxide scales which result from
heating-cooling cycles. These effects are manifested at the content of 0.005% or higher.
And this deteriorate intergranular strength at high temperatures, which spoils the
improvement in the hot cracking susceptibility. On the contrary, when REM are contained
in too high concentrations, large amounts of REM oxides deposit at the grain boundaries.
Therefore, the upper limit is restricted to 0.1% or less.
[0028] Cu: This element is effective for improvement of stress corrosion cracking resistance
and weatherability, for which at least 0.5% is required. On the other hand, when a
large amount of Cu is contained, it is segregated in the grain boundaries and remarkably
degrade hot workability. Therefore, the upper limit is defined as 2.5%. When the D
value is considered, the preferred content range is 1 - 1.3%.
[0029] N: This element is effective for improvement of high temperature strength. However,
excessive addition of N impairs workability and thus the upper limit is defined as
0.03% or less.
[0030] Further, the total amount of Si and Mo is regulated by formulas (1) and (2). The
lower limit value (Si% + Mo%) must be 3 or more for better hot molten salt corrosion
resistance. The upper limit value (2.5 Si% + Mo%) must be 11 or less in order to minimize
degradation in hot workability, weld hot cracking resistance, σ -brittleness resistance
and formability. The reason why the D value is defined as above in as follows. Steels
containing high Si or high Mo are very susceptible to weld hot cracking. The D value
is an index for precipitation of ferrite. The D value must be 6 or more when REM or
B is contained and 7 or more when they are not contained. Appearance of a larger amount
of δ -ferrite causes hot work cracking and deteriorates manufacturability.
[0031] Considering these facts, the upper limit of the D value is defined as 11.
Brief Description of the Attached Drawings
[0032] Fig. 1 is a graph showing the relation between the corrosion weight loss (mg/cm²)
and the (Si + Mo)% value with respect to the steels of the present invention.
[0033] Fig. 2 is a graph showing the relation between the null point and the 2.5(Si + Mo)%
value with respect to the steels of the present invention. Fig. 3 is a graph showing
the relation between the critical strain ε
c (%) and the D value of the steel. Figs. 4 - 6 are microphotographs (x about 70) of
TIG welding welds which were subjected to repeated heating in the presence of NaCℓ
of SUS304 steel, SUSXM15JI steel and a steel of the present invention respectively.
Specific Disclosure of the Invention
[0034] Now the invention will be described specifically in detail. In a fundamental experiment,
steels the compositions of which are shown in Table 1 were prepared by vacuum melting
and specimens thereof were subjected to the high temperature tensile tests and the
high temperature salt corrosion test. For the high temperature tensile test, 20 x
20 x 110 mm pieces were prepared from ingots, the pieces were heat-treated at 1200°C
for 2 hours and they were worked into rod specimens having a diameter of 10 mm. For
the high temperature salt corrosion test, ingots were forged into 30 mm thick plates,
which were held at 1200°C and thereafter hot-rolled to 5 mm in thickness and further
reduced to 2 mm by ordinary cold rolling and the plates were finally annealed. They
were finally made into 25 x 35 mm specimens, the surface of which was polished to
#400. The high temperature salt corrosion test was carried out by immersing the specimens
in a saturated aqueous salt solution at 20°C for 5 minutes, held at 650°C for 2 hours
and air-cooled for 5 minutes, and repeating the above cycle 10 times. After the test,
the specimens were descaled and the corrosion resistance was evaluated by corrosion
weight loss. The results are indicated in Table 1. From the results, it is apparent
that the weight loss of SUS302B and SUSXM15J1 containing high Si is remarkably smaller
in comparison with SUS304 and SUS321. The weight loss is further reduced in E33 -
F96 which contains both Si and Mo. Fig. 1 shows the effect of the (Si + Mo) content
to the high temperature salt corrosion resistance of the invention steels of which
the D value is 7 - 11. From this figure, it is apparent that the corrosion weight
loss of the steels of which the (Si + Mo) amount is not less than 3% is remarkably
small, i.e., addition of not less than 3% of (Si + Mo) is very effective for the high
temperature salt corrosion resistance. Generally, excellent heat resistance of austenitic
stainless steels is brought about by the Cr₂O₃ film formed on the surface of the steels.
Although this film exhibits excellent protective effect against atmospheric oxidation,
it is not satisfactory in high temperature salt corrosion environments in which the
steels of the present invention are to be used, and it is markedly corroded. It is
considered that addition of not less 3% of (Si + Mo) makes the steel form an

excellent protective film resistant to high temperature salt corrosion environments.
[0035] On the other hand, as the contents of Si and Mo increase, deterioration of hot workability,
weld hot cracking resistance and toughness is caused. Therefore, excessive amounts
of Si and Mo cannot be contained. Fig. 2 shows the relation between the null point
and the (Si + Mo)% value. The null point is the temperature at which the rupture reduction
value (the value of cross-sectional reduction at rupture), is 0 when the steel specimens
were subjected to a high speed high temperature tensile test at 800 - 1400°C and the
rupture reduction value in % were measured. From these results, it is apparent that
the null point is lowered as the contents of Si and Mo increase, and, especially,
the effect of Si is 2.5 times that of Mo. This is because liquation cracking owing
to intergranular melting is promoted when the contents of Si and Mo increase. Therefore,
addition of large amounts of Si and Mo is not allowed and it is desirable that (2.5
Si + Mo) is not more than 11.
[0036] As shown in the drawing, when B is added, there is remarkable rise of the null point
in comparison with the steels containing (si + Mo) of the same level. This is because
B enhances intergranular strength and addition of B is effective for improvement of
the materials which are poor in hot-workability.
[0037] For the above-described reason, addition of Si and Mo is regulated by the total amount
thereof. The lower limit is determined from the viewpoint of hot salt corrosion resistance
and the upper limit is determined from the viewpoint of hot-workability, weld hot
cracking and σ - brittleness. When the hot-workability of the steel is not sufficient
even if the upper limit amount of the content of Si and Mo, B is added. That is,B,
which enhances intergranular strength, is effective for improvement of hot-workability.
[0038] In hot salt corrosion environments, welds are often severely corroded in preference
to mother metal. Figs. 4, 5 and 6 are photomicrographs (x Ca. 70) of welds of repsectively
of SUS304, SUSXM15J1 and the E57 steel specimens which underwent the following test.
That is, the steels were made into plates the thickness of which is 0.3 mm or less
by the ordinary hot and cold rolling and annealing. After the steel specimens were
subjected to TIG welding. They were wetted with a 5 % NaCℓ solution of 60°C for 1
hour, dried at 60°C for 3 days and held at 350°C for 4 hours, and this cycle was repeated
10 times. As seen there, the weld of SUS304 steel was corroded along the δ -ferrite
phase and corrosion is so remarkable at the bonds that the specimen was broken there.
The weld of the SUSXM15J1 steel, which contains Si, did not suffer so serious corrosion
as to be broken at the bond as SUS304, but the δ -ferrite phase was considerably selectively
corroded. In contrast to these two steels, E57 steel remained completely uncorroded.
[0039] It is thought that in SUS304 and SUSXM15J1, the δ - ferrite phase is baser than the
matrix and thus the bond is electrochemically corroded severely, while in E57, the
δ -ferrite phase per se is more resistant to corrosion because of Si and Mo, which
are effective for hot salt corrosion resistance. That is to say, addition of Si and
Mo is desirable for improving the corrosion resistance of not only the mother metal
but also the weld. It is one of the characteristics of the present invention that
the austenitic stainless steel has acquired corrosion resistance against severe corrosion
environments as described above, which was not achieved by addition of Si alone.
[0040] For automobile exhaust emission control apparatuses, parts of incinerators, parts
of heat exchangers, etc. fabrication of which requires welding, materials having high
weld hot cracking susceptibility is fatally defective. Especially, steels containing
high-Si and high-Mo have high weld hot cracking susceptibility and, therefore, are
difficult to use them therefor. For weld hot cracking, the δ -ferrite, which is formed
in the course of solidification, plays a deleterious role. In austenite single phase
steels, the initial crystals comprise austenite phase only. Therefore, impurities
are concentrated at the primary grain boundaries of the austenite phase and weaken
the intergranular strength causing hot cracking. If δ - ferrite is present, the δ
-ferrite in the initial crystals transforms into austenite in the course of solidication,
accompanied by change of grain boundaries. Therefore, in such a steel, the amount
of the intergranular impurities is smaller than in austenite single phase steels,
and thus weld hot cracking resistance is improved. Using steels, the compositions
of which are indicated in Table 2, which form δ -ferrite, we carried out evaluation
of cracking susceptibility by the weld hot cracking test and obtained the results
represented by Fig. 3. Ingots of the steels of Table 2 were prepared by vacuum melting
and made into 30 mm thick slabs by forging, the slabs were held at 1200°C and thereafter,
they were hot-rolled to 5 mm thick plates and further cold-rolled to 1.5 mm thick
plates, which were finally annealed. The plates were worked into 40 x 200 mm specimens.
The weld hot cracking test was carried out by holding the two ends of a specimen by
the chucks and subjecting the specimen to TIG welding under a longitudinal tensile
load applied. Five to ten welded samples were obtained with tensile load varied. After
welding, the strain was measured from the marking lines scratched beforehand. Also,
cracks in the weld generated during solidification was observed and the relation between
the minimum strain at which cracking occurred (called "critical strain") and the D
value, which is an index of the amount of δ -ferrite, is shown in Fig. 3. From this
test, it is apparent that hot cracking resistance of the high-Si and high-Mo steel
is improved by adjusting the composition thereof so that a proper amount of δ -ferrite
be formed in the weld, and it is proper to adjust the D value within the range of
7 - 11 for that purpose when the steel does not contain B or REM. As seen in Fig.
3, when B or REM is contained in the basic

composition, the cracking susceptibility abates and results better than the steels
having D value of the same level but containing no D or REM are obtained. That is,
a D value range of 6 - 11 will do.
[0041] As described above, we studied the composition of the heat resistant austenitic stainless
steel from the viewpoints of hot salt cracking resistance, hot-workability and weld
hot cracking resistance and now provide a heat resistant high-Si and high-Mo austenitic
stainless steel provided with the above-mentioned properties of high level.
Working Examples
[0042] Now the invention will be illustrated by way of working examples and comparative
examples.
[0043] Steels the compositions of which are shown in Table 3 were prepared and made into
the specimens as described above and they were tested in the same manner. The results
of the tests, i.e., corrosion weight loss in the hot salt corrosion test, critical
strain obtained in the weld hot cracking test and the null point from the high temperature
tensile test, are summarised in Table 3. The specimens and the methods employed were
entirely the same as those employed in the tests relating to Figs. 1, 2 and 3. From
this table, the following facts are apparent. Comparative Still E74, which is outside
of the claimed composition in that it does not positively contain Mo and the Si content
is low, exhibits a very large weight loss. Steel E75, which does not positively contain
Mo, suffers high degree corrosion and the null point thereof is low because of high
content of Si. Although the D value was adjusted to 8.8 so that some amount of δ -
ferrite was formed, the critical strain is very low because of high content of Si.
Steel E76, which contains high degrees of Si and Mo, has a low null point and a very
low critical strain. Steel F6, the composition of which falls in the general composition
range of the present invention but out of the claimed scope in that the D value thereof
is as low as 4.5, exhibited an extremely low critical strain. Steel E77, the composition
of which

falls in the general composition range of the present invention but out of the claimed
scope in that the D value is too high, was corroded along the δ -ferrite grains and
exhibited a large corrosion weight loss. The known Steel SUS304 markedly suffered
corrosion. The known Steels SUS302B and SUSXM15J1 positively containing Si exhibited
less corrosion weight losses than SUS304 but the weight losses were significantly
larger in comparison with the steels of the present invention, because the former
steels do not contain Mo.
[0044] In contrast with the above described known and comparative steels, Steels F1 and
E57 of the present invention contain Si and Mo, which are effective for hot salt corrosion
resistance, exhibited small corrosion weight losses, high critical strains and high
null points, because the D value is adjusted to 8.5. Steel E60 contains Si and Mo,
which are effective for hot salt corrosion resistance, as well as Cu, which is effective
for stress corrosion cracking resistance, recorded a small corrosion weight loss,
a high critical strain and a high null point like F1 and E57. Steels E61 - E66 and
F9 positively contain Si and Mo like the above-described steels, and, therefore, their
corrosion weight losses are small. Of these steels, E61 contains Nb and Ti which are
especially effective for improvement of creep strength, E62 contains V from the same
consideration, and E64 contain Cu, Nb and V and their D values were adjusted to 6.2
- 8.5, which is a range proper for prevention of weld hot cracking. These steels exhibited
high critical strain values. Steels F9, E63, E65 and E66 contain B, which is effective
for improving hot workability, and in addition to Cu, Nb or Ti or V. Therefore, they
exhibited high null points.
[0045] Steels F10 and E67 - E73 positively contain Si and Mo, which are effective for hot
salt cracking resistance, like the above-described steels and, therefore, their corrosion
weight losses are small. They also contain REM, which are effective for improvement
of weld hot cracking and, resistance therefore, they recorded high critical strain
values although their D values are relatively low. Of these, E67 further contains
Cu, E68 contains Nb and E71 contains Cu and Nb, but their null points are high. E69,
E70, E72 and E73 contains B in addition to REM or Nb, etc., and, therefore, their
null points are high. As has been described above, the steels of the present invention,
are provided with excellent hot salt corrosion resistance, excellent weld hot cracking
resistance as well as excellent hot-workability.
1. A heat-resistant austenitic stainless steel essentially consisting of:
C: not more than 0.06%,
Si: 1 - 4%
Mn: 0.5 - 4%
P: not more than 0.035%,
S: not more than 0.005%,
Ni: 10 - 17%
Cr: 14 - 20%
Mo: 1 - 4%
Aℓ: 0.01 - 0.5%
N: not more than 0.035%
the balance being Fe and unavoidable impurities, wherein the total content of Si
and Mo satisfies the formula (1) and (2) below, and the D value as defined by the
formula (3) below is 7 - 11, said steel having excellent hot salt corrosion resistance,
weldability, salt corrosion resistance of weld and hot-workability.
2. The steel as claimed in Claim 1, which further contains 0.5 - 2.5% Cu.
3. The steel as claimed in Claim 1 or 2, which further contains 0.005 - 0.1% of one or
more of REM and the D value is 6 - 11.
4. A heat-resistant austenitic stainless steel essentially consisting of:
C: not more than 0.06%,
Si: 1 - 4%
Mn: 0.5 - 4%
P: not more than 0.035%,
S: not more than 0.005%,
Ni: 10 - 17%
Cr: 14 - 20%
Mo: 1 - 4%
Aℓ: 0.01 - 0.5%
N: not more than 0.035%
One or more of Nb, Ti and V: 0.05 - 0.5% in total.
and/or
B: 0.05 - 0.02%
the balance being Fe and unavoidable impurities, wherein the total content of Si
and Mo satisfies the formula (1) and (2) below, and the D value as defined by the
formula (3) is 6 - 11, when the steel contains B and is 7 - 11 when the steel does
not contain B, said steel having excellent hot salt corrosion resistance, weldability,
salt corrosion resistance of weld and hot-workability.
5. The steel as claimed in Claim 4, which further contains 0.5 - 2.5% Cu.
6. The steel as claimed in Claim 4 or 5, which further contains 0.005 - 0.1% of one or
more of REM, wherein the D value is 6 - 11.
7. The steel as claimed in any of the foregoing claims, wherein
the C content is 0.03 - 0.060%,
the Si content is 2 - 3%,
the Mn content is 0.5 - 1%,
the P content is not more than 0.03%,
the S content is not more than 0.005%,
the Ni content is 12 - 16%,
the Cr content is 16 - 18%,
the Mo content is 2 - 3.2%,
the Aℓ content is 0.01 - 0.03%, and,
the N content is not more than 0.03%.
8. The stainless steel as claimed in any of the foregoing claims, wherein
the C content is 0.03 - 0.05%
the Si content is 2 - 2.8%
the Mn content is 0.5 - 1%,
the P content is not more than 0.03%,
the S content is not more than 0.005%
the Ni content is 12 - 14%,
the Cr content is 16 - 18%,
the Mo content is 2 - 2.8%,
the Aℓ content is 0.01 - 0.03%
the N content is not more than 0.03% and the balance being Fe and unavoidable impurities.