Background of the Invention
Field of the Invention
[0001] The invention relates to the bleaching of textiles. More particularly, it relates
to a process for the carrying out of such textile bleaching in an improved, more economical
manner than in conventional processing.
Description of the Prior Art
[0002] The ability of oxygen to bleach textiles was discovered centuries ago as a result
of the exposure of cloth to the ambient environment of air and sunlight. While this
type of bleaching action is effective and economical, it is also quite slow and thus
unsuited for industrial applications. Modern textile bleaching is generally carried
out chemically using hydrogen peroxide as the bleaching agent because of its quick
and thorough bleaching or whitening action. However, hydrogen peroxide is also very
expensive and tends to degrade very rapidly at the high temperatures necessary for
the proper bleaching of textiles.
[0003] In a typical textile bleaching plant employing the conventional hydrogen peroxide
bleaching process, cloth is first treated with caustic and is then passed into a bleach
tank containing a bleaching solution consisting of hydrogen peroxide, water and a
stabilizing agent at 37°C. The hydrogen peroxide concentration is typically about
1.5% by weight. The cloth is then passed from the bleach tank through a heater tube
in which it is heated to about 90-99°C. It is then folded into a tortuous shape and
passed into a well-insulated vessel, referred to as a "J-box" because of its typical
shape, wherein the desired contact time is provided between the cloth being bleached
and the hydrogen peroxide in the bleaching solution. The residence time in the J-box
is typically about 60-90 minutes.
[0004] As in other industrial processing operations, there is always a desire in the art
for improvements in such conventional textile bleaching operations. This is particularly
the case because of the cost and degradation characteristics of the hydrogen peroxide
bleaching agent. While other bleaching agents are known in the art, hydrogen peroxide
is generally preferred, despite such disadvantages, because of its highly advantageous
bleaching properties and because alternative bleaching agents likewise have economic
and processing disadvantages.
[0005] It is an object of the invention, therefore, to provide an improved process for the
bleaching of textiles with hydrogen peroxide.
[0006] It is another object of the invention to provide a process in which the hydrogen
peroxide bleaching of textiles can be carried out in a more efficient and effective
manner.
[0007] With these and other objects in mind, the invention is hereinafter described in detail,
the novel features thereof being particularly pointed out in the appended claims.
Summary of the Invention
[0008] The amount of hydrogen peroxide required for textile bleaching is reduced by passing
the cloth to be bleached alternately between an aqueous hydrogen peroxide solution
and an oxygen-containing head space.
Brief Description of the Drawing
[0009] The invention is hereinafter described in detail with reference to the accompanying
single figure drawing, which is a schematic illustration of the apparatus used in
the practice of an embodiment of the invention.
Detailed Description of the Invention
[0010] The objects of the invention are accomplished by the use of an oxygen bleaching operation,
in conjunction with hydrogen peroxide bleaching, to substantially reduce the costs
of the overall bleaching operation. The invention not only enables the amount of hydrogen
peroxide employed to be reduced significantly, but also requires less processing equipment
than that employed in the conventional hydrogen peroxide process. Thus, the J-box,
the bleach tank and the heater tube of conventional practice are eliminated in favor
of a single bleaching vessel in the practice of the invention. In addition, the residence
times employed in the practice of the invention are generally much lower than those
required for conventional hydrogen peroxide textile bleaching.
[0011] As used herein, the term "oxygen textile bleaching" is used to denote the process
in which, in accordance with the practice of the invention, the cloth to be bleached
is alternately passed between hydrogen peroxide and an oxygen-containing head space.
It will be appreciated that oxygen is much less expensive than hydrogen peroxide,
so that the savings in hydrogen peroxide consumption achieved in the practice of the
invention renders the oxygen textile bleaching approach more economical to operate
than the conventional hydrogen peroxide approach.
[0012] Referring to the drawing, the cloth to be bleached, represented generally by the
numeral 1, is passed into and out of a caustic solution-containing vessel 2 through
the use of suitable rollers 3, 4 and 5, with the cloth passing below liquid level
6 in said vessel for desired immersion in the caustic solution. Cloth 1, upon such
treatment with caustic, is passed through a series of squeeze rollers 7 for partial
drying, it being understood that such processing sequence is generally the same as
in conventional hydrogen peroxide processing. Rather than passing from the squeeze
rollers through the bleach tank, heater tube, J-tube sequence of the conventional
process, cloth 1 leaving squeeze rollers 7 in the practice of the oxygen textile bleaching
process of the invention is passed to an essentially gas-tight bleaching vessel 8,
which contains aqueous hydrogen peroxide solution 9 at a desired concentration and
an oxygen-containing gas space 10, with the numeral 11 representing the gas-liquid
interface between said oxygen-containing gas space and said aqueous hydrogen peroxide
within vessel 8.
[0013] Cloth 1 being treated enters vessel 8 through a pair of essentially gas-tight rollers
12, or a slit or some other suitable essentially gas-tight opening in said bleaching
vessel 8. Within vessel 8, cloth 1 passes alternately through a series of rollers
13 and 14. Rollers 13 are positioned so as to pass cloth 1 through oxygen-containing
head space 10 within vessel 8. Rollers 14 are submerged below gas-liquid interface
11 so as to pass cloth 1 through aqueous hydrogen peroxide 9 within vessel 8. By the
alternate arrangement of rollers 13 and 14, therefore, cloth 1 is alternately passed
between the aqueous hydrogen peroxide solution 9 and oxygen-containing head space
10, with such alternate passing of the cloth through said separate portions of bleaching
vessel 8 comprising the oxygen textile bleaching process of the invention.
[0014] In the illustrated embodiment of the invention, cloth 1 is shown leaving bleaching
vessel 8 through essentially gas-tight rollers 15 or other essentially gas-tight opening
for passage to a suitable rinse and dry zone 16 before being passed to collection
roller 17 for storage and subsequent distribution, processing and use. Such processing
subsequent to treatment of cloth 1 in bleaching vessel 8 will be understood to be
essentially as in conventional hydrogen peroxide processing.
[0015] Those skilled in the art will appreciate that various changes and modifications can
be made in the details of the process and apparatus for oxygen textile bleaching,
as herein described, without departing from the scope of the invention as set forth
in the appended claims. Thus, while the drawing illustrates three rollers 13 positioned
in oxygen-containing head space 10 and two rollers 14 positioned in aqueous hydrogen
peroxide solution 9, the number of such rollers employed in any particular application
shall be determined by the desired residence time within vessel 8, and the number
of times that cloth 1 should be dipped into the hydrogen peroxide solution, or passed
alternately through said hydrogen peroxide solution and oxygen-containing head space
sequence for the desired level of bleaching of a given textile material. The cloth,
in any event for purposes of the invention, should be treated at least once after
immersion in a hydrogen peroxide solution. In preferred embodiments, the cloth is
passed through the oxygen-containing atmosphere before and after at least one such
immersion in the hydrogen peroxide solution. While the illustrated embodiment shows
cloth 1 passing initially into oxygen-containing head space 10 before passage into
hydrogen peroxide bleaching solution 9, and passing through said oxygen-containing
head space 10 for discharge from vessel 8, it will be appreciated that any other inlet
and discharge arrangement can be employed so long as the cloth being bleached is subjected
to the desired number of alternate contacts with aqueous hydrogen peroxide solution
and with the oxygen-containing head space for a given application.
[0016] While rollers 14 are illustrated as being fully submerged in aqueous hydrogen peroxide
of a paramount importance, with the savings in hydrogen peroxide costs, reduction
in capital costs and reduced residence times obtainable in the practice of the invention
being desired. In other applications however, the alternate processing sequence of
the invention may be used to achieve a desirable overall bleaching result more favorable
than that obtainable by conventional processing, even though each of the various potential
areas of improvement, i.e., hydrogen peroxide savings, capital cost reduction and/or
residence time reduction, are not utilized so as to maximize the benefits obtainable
in each such area for a given bleaching operation.
[0017] The cloth processed in the practice of the invention will be understood to include
any textile material that can be effectively bleached by the conventional hydrogen
peroxide bleaching approach. On the order of about 90% of all cotton fabrics are presently
bleached by the use of hydrogen peroxide. Other bleaching agents that are sometimes
employed, for particular bleaching applications, include sodium chlorite, sodium hypochlorite
and peracetic acid. The advantage of using hydrogen peroxide over the other known
bleaching agents is that hydrogen peroxide does not react with proteins in the fiber
of the fabric. While the invention is described and claimed herein with respect to
the reduction in the amount of hydrogen peroxide employed for bleaching purposes,
it should also be noted that satisfactory bleaching action can also be achieved, in
some applications, by contacting the textile cloth being treated with pure oxygen
or oxygen-enriched air following initial immersion or other wetting with caustic,
without immersion of the cloth in hydrogen peroxide at all. It should also be appreciated
that the practice of the invention in its various embodiments, involving the contact
of the cloth with an oxygen-containing atmosphere, may enable an acceptable level
of bleaching action to be achieved with respect to various textile materials that
may not be satisfactorily bleached by the conventional hydrogen peroxide bleaching
process.
[0018] As described with respect to the illustrated embodiment, the treatment of cottons
with bleaching agent solutions, typically aqueous solutions, usually begins with the
rolling of the cloth into a caustic-containing vessel where it is contacted with caustic,
typically 4% NaOH, at about 70°C for preliminary desizing purposes. It will be appreciated
that, in the bleaching of particular textile materials it may not be necessary to
employ such caustic desizing step prior to the actual bleaching step.
[0019] Residence times of cloth within the bleaching vessel of the invention will range
from about 30 to about 90 minutes, depending on the desired extent of bleaching, the
textile being bleached, the hydrogen peroxide concentration employed, the liquid level
of the hydrogen peroxide and the ratio of the residence time in the hydrogen peroxide
solution and in the oxygen-containing head space in each alternate sequence and/or
in the overall passage of the cloth being treated through the bleaching vessel. Thus,
the invention, in particular applications, can achieve a significant reduction in
residence time as compared to conventional hydrogen peroxide processing. While optional
cloth residence times of about 60 minutes have been observed in certain experimental
embodiments of the invention, it will be understood that the factors referred to above,
and the particular configuration of the apparatus employed in practical commercial
applications, will result in variations and optimizations with respect to residence
time and other operating factors, such as the hydrogen peroxide concentration and
the operating temperatures employed.
[0020] The hydrogen peroxide concentration employed in the practice of the invention can
be at the levels employed for conventional hydrogen peroxide bleaching, i.e. typically
about 1.5% by weight or more, but are preferably significantly lower depending on
the overall factors pertaining to a given application. Thus, aqueous hydrogen peroxide
solutions having hydrogen peroxide concentrations as low as about 0.1% by weight,
or less, can be employed in the oxygen textile bleaching process and apparatus of
the invention. Concentrations of less than 1.5% and down to about 0.1% are generally
preferred.
[0021] It was noted above that the hydrogen peroxide degrades rapidly at the high temperatures
necessary for the proper bleaching of textiles, that is, at the 90-99°C level used
in the conventional hydrogen peroxide bleaching approach. In the oxygen bleaching
process of the invention, lower temperatures can be employed in some embodiments,
depending upon the other factors pertaining thereto. Thus, both the hydrogen peroxide
and the oxygen-containing gas employed in the bleaching vessel may be heated to from
about 70°C to about 100°C, preferably from about 70°C to about 90°C, although temperatures
outside this range may also be employed in particular applications. For example, it
is possible to cool the hydrogen peroxide solution to maintain a lower temperature,
e.g. from below said 70°C down to lower ambient temperature levels to minimize the
degradation of said hydrogen peroxide, while heating the oxygen-containing gas space
to said 70°C to 100°C range to accelerate the bleaching action of the process. Such
practice will be understood to be particularly convenient and desirable in larger
scale bleaching operations in which conventional heat exchangers, cooling coils and
the like can be employed in conjunction with the bleaching vessel to maintain such
different temperature levels in the separate sections of the vessel. It will be seen,
therefore, that the alternate hydrogen peroxide-oxygen treatment of the invention
provides an opportunity for further processing advantage through the use of such lower
hydrogen peroxide operating temperatures than those necessarily employed in conventional
hydrogen peroxide bleaching operations.
[0022] It is within the scope of the invention to employ oxygen in any convenient form in
the oxygen-containing head space within the bleaching vessel. Thus, essentially pure
oxygen may be used, and is generally preferred, but air or another suitable oxygen-containing
gas may be employed. At least about 35% oxygen, as can be produced, for example, in
permeable membranes, is desirable in certain applications. It will be appreciated
that, if air rather than high purity oxygen is employed, the gas-tight rollers, or
other form of gas-tight openings, at the inlet and discharge end of the bleaching
vessel are not necessary, but may be employed to assure against any undesired discharge
of vapor from the vessel.
[0023] The invention is further described herein with reference to illustrative examples
thereof. It will be understood that such examples are presented for such illustrative
purposes only, and should not be construed as limiting the scope of the invention
as set forth in the appended claims.
Example 1
[0024] In a series of laboratory tests, cotton cloth was manually raised and lowered between
the hydrogen peroxide solution and the oxygen gas space in a bleaching vessel. The
aqueous hydrogen peroxide solution comprised hydrogen peroxide at desired concentrations,
with sodium silicate employed as a conventional stabilizing agent at a concentration
of 1.2% by weight and the balance distilled water. An operating temperature of 190°F
(88°C) was employed throughout. The bleached cloth was analyzed using a modified spectrophotometer
to measure its reflectivity, which determines the brightness of the cloth. The tests
showed that the hydrogen peroxide concentration necessary to achieve satisfactory
commercial bleaching results could be reduced from conventional 1.5% level to 0.5%
by the use of the alternate processing of the invention in which an oxygen-containing
gas, i.e. air, space is employed. Tests were also carried out in which it was determined
that the residence time of the cloth within the bleaching vessel should be at least
one hour for this embodiment of the invention, in which each cloth sample was manually
raised and lowered into the hydrogen peroxide solution twice after the initial immersion
of said cloth. It should also be noted that the hydrogen peroxide, as would be expected,
tended to degrade somewhat readily at the elevated temperatures of the test, which
were nevertheless lower than the temperatures required for conventional hydrogen peroxide
bleaching. The hydrogen peroxide had to be continually renewed, therefore, in order
to maintain its bleaching activity.
Example 2
[0025] A laboratory experiment was performed, as in Example 1 above, except that sodium
sulfite, at various concentrations, was added to the hydrogen peroxide solution. Sodium
sulfite is known to increase the oxidation potential of oxygen. The concentration
of sodium sulfite was varied, in a series of comparative tests, from 0% to 2% by weight
of the overall solution. At a 2% level, the inclusion of sodium sulfite in the bleaching
solution was found to improve the cloth's brightness by as much as 33%. When employed
in the oxygen textile bleaching process and apparatus of the invention, therefore,
sodium sulfite serves to significantly enhance the bleaching performance of the invention.
The addition of sodium sulfite to the aqueous bleaching solution was also found to
help decrease the overall consumption of hydrogen peroxide during the bleaching operation.
[0026] In preferred embodiments of the invention, it will be seen that it is desirable to
incorporate sodium sulfite to the hydrogen peroxide solution, as a useful oxidation
enhancer. For this purpose, such sulfite may be employed in an amount in the range
of from about 0.1% to about 4%, preferably from about 1% to about 3%, by weight based
on the weight of the overall hydrogen peroxide solution, although quantities outside
this range may also be employed.
[0027] In an alternative to such use of sodium sulfite as an oxidation enhancer, it is within
the scope of the invention to add sulfur dioxide to the oxygen-containing atmosphere
of the invention. For such purpose, the sulfur dioxide is conveniently employed in
an amount within the range of from about 0.1% to about 4%, preferably from about 1%
to about 3%, by volume based on the overall volume of the oxygen-containing head space
or other oxygen-containing atmosphere employed in the practice of the invention.
It will be understood that quantities outside this range may also be employed, as
can combinations of such sodium sulfite and sulfur dioxide, or other oxidation enhancing
additives.
[0028] In further tests, it was determined that appreciable bleaching action can be achieved
by the modification of the invention to the point where the use of hydrogen peroxide
is not only significantly reduced, but is eliminated entirely. Thus, cotton cloth,
following immersion in caustic as in typical conventional operations, was contacted
with a pure oxygen atmosphere, i.e. 99.9⁺ oxygen, for one hour at about 89°C. This
caustic-oxygen-containing atmosphere treatment resulted in bleaching to the extent
of 23% of the fully bleached level of brightness. By contrast, the carrying out of
such bleaching action without the use of hydrogen peroxide, with the cloth being immersed
in caustic and passed to an oxygen-containing atmosphere comprising air for such one
hour period at about 89°C, resulted in a bleaching action of less than about 2%. Such
treatment by immersion in caustic and exposure to an oxygen-containing atmosphere,
without immersion in hydrogen peroxide, is thus desirably carried out using an oxygen-containing
atmosphere of at least about 35% oxygen, as from air separation using permeable membranes,
up to the preferable use of a pure or substantially pure oxygen atmosphere. While
the level of bleaching achieved thereby is generally less than that achievable in
the hydrogen peroxide-oxygen-containing atmosphere sequence of the invention, depending
on the operating conditions employed, it will be appreciated that the level of bleaching
achievable thereby may be adequate to satisfy the requirements of a particular bleaching
operation.
[0029] The use of an oxygen-containing gas space within the bleaching vessel, and the passing
of the cloth alternately between an aqueous hydrogen peroxide solution and said gas
space, are found to enhance the effectiveness of the bleaching action so that a significantly
reduction in the amount of hydrogen peroxide employed can be achieved. This effect,
it will be seen from the second example above, can be enhanced by the incorporation
of a small amount of sodium sulfite into the hydrogen peroxide solution, SO₂ into
the oxygen-containing head space, or by the use of some other additive capable of
increasing the oxidation potential of oxygen. As a result of the practice of the invention,
the amount of hydrogen peroxide consumed for a given bleaching operation can be minimized
in optimized embodiments of the invention. In general, the oxygen textile bleaching
approach of the invention can result, in practical commercial applications, in at
least a 25%, and typically more than 50%, reduction in the amount of hydrogen peroxide
employed and consumed. As even high-purity oxygen for use in the practice of the invention
is far less expensive than the additional amount of hydrogen peroxide otherwise required
for conventional hydrogen peroxide bleaching, the invention is clearly less costly
to operate than the conventional process. Apart from the additional advantages of
potentially lower residence times and lower capital cost requirements, the invention
represents a further significant advance in the art in another manner arising out
of the ability to reduce the amount of hydrogen peroxide requred for suitable bleaching
action. A substantial cost associated with bleaching operations is that associated
with the spent aqueous hydrogen peroxide removal step. Such spent liquid presents
a further problem in that, after removal, it must be either disposed of as waste
or recovered for reuse. In the case of disposal of aqueous liquids containing residual
bleaching agents, environmental; problems are encountered and must be overcome. For
the recovery of such aqueous liquids for reuse, elaborate systems must be employed,
adding to the expense of the overall treatment operation. By enabling the amount of
hydrogen peroxide required to be used in aqueous solutions to be reduced appreciably,
the invention provides a further significant advance in the development of the textile
bleaching field.
1. A process for bleaching textiles, with hydrogen peroxide, the improvement comprising
contacting the textile cloth being treated with an oxygen-containing atmosphere following
immersion in a hydrogen peroxide solution, whereby the amount of hydrogen peroxide
required for a given bleaching level can be reduced.
2. The process of Claim 1 in which said hydrogen peroxide solution comprises an aqueous
solution having a hydrogen peroxide concentration of from about 0.1 to about 1.5 %
by weight.
3. The process of Claim 1 or 2 in which said hydrogen peroxide solution and said oxygen-containing
atmosphere are heated to from about 70°C to about 100°C.
4. The process of any one of the proceding Claims in which said hydrogen peroxide
solution and said oxygen-containing atmosphere are heated to from about 70°C to about
90°C.
5. The process of any of one of the proceding Claims in which said oxygen-containing
atmosphere is heated to from about 70°C to about 100°C, and including maintaining
said hydrogen peroxide solution at a temperature of from lower ambient temperature
to about 70°C.
6. The process of Claim 5 in which said hydrogen peroxide solution is maintained
at about ambient temperature.
7. The process of any one of the preceding Claims in which said oxygen-containing
atmosphere comprises essentially pure oxygen.
8. The process of any one of Claims 1 to 6 in which said oxygen-containing atmosphere
comprises air.
9. The process of any one of Claims 1 to 6 in which said oxygen-containing atmosphere
comprises at least about 35 % of oxygen by volume.
10. The process of any one of the preceding Claims in which said cloth being treated
is immersed in a caustic solution prior to treatment with said hydrogen peroxide
solution and said oxygen-containing atmosphere.
11. The process of any one of the preceding Claims in which the residence time of
the treatment of cloth by said hydrogen peroxide solution and said oxygen-containing
atmosphere is from about 30 to about 60 minutes.
12. The process of any one of the preceding Claims in which said textile cloth comprises
cotton cloth.
13. The process of Claim 1 in which the textile cloth being treated is immersed in
said hydrogen peroxide solution at least twice, said cloth contacting the oxygen-containing
atmosphere after each such immersion in aqueous hydrogen peroxide solution.
14. The process of Claim 13 in which said hydrogen peroxide solution comprises an
aqueous solution having a hydrogen peroxide concentration of from about 0.1 to about
1.5 % by weight, said oxygen-containing atmosphere being heated to from about 70°C
to about 100°C, the total residence time of said treatment being from about 30 to
about 90 minutes.
15. The process of Claim 14 in which said hydrogen peroxide solution is heated to
from about 70°C to about 100°C.
16. The process of Claim 14 or 15 in which said hydrogen peroxide solution is maintained
at a temperature of from lower ambient temperature to about 70°C.
17. The process of any one of Claims 14 to 16 in which said oxygen-containing atmosphere
comprises oxygen.
18. The process of any one of the preceding Claims and including the addition of sodium
sulfite to the hydrogen peroxide solution to enhance the oxidation potential of oxygen
in said bleaching proces.
19. The process of Claim 18 in which said hydrogen peroxide solution is an aqueous
solution, the sodium sulfite concentration being from about 0.1% to about 4% by weight
of the overall solution.
20. The process of any one of the Claims 1 to 17 and including the addition of sulfur
dioxide to the oxygen-containing atmosphere to enhance the oxidation potential of
oxygen in the bleaching process.
21. The process of Claim 20 in which said sulfur dioxide is employed in an amount
within the range of about 0.1% to about 4% by volume based on the overall volume of
the oxygen-containing atmosphere.
22. The process of Claim 19 or 21 in which said hydrogen peroxide solution comprises
an aqueous solution having a hydrogen peroxide concentration of from about 0.1% to
about 1.5% by weight, said oxygen-containing atmosphere being heated to from about
70°C to about 100°C.
23. The process of Claim 22 in which said oxygen-containing atmosphere comprises
essentially pure oxygen heated to from about 70°C to about 90°C.
24. An improved process for the bleaching of textiles comprising continuously passing
a strip of textile cloth to be treated into a bleaching vessel containing a hydrogen
peroxide solution and an overhead oxygen-containing gas space, said cloth being immersed
in said hydrogen peroxide solution and being passed into said overhead oxygen-containing
gas space following such immersion at least once prior to being passed from the bleaching
vessel, whereby the amount of hydrogen peroxide required to achieve a desired level
of bleaching can be reduced.
25. The process of Claim 24 in which said strip of cloth being treated is passed into
said bleaching vessel in the overhead oxygen-containing gas space, and is then immersed
into the hydrogen peroxide solution and withdrawn therefrom into said gas space at
least once prior to being passed from said bleaching vessel.
26. The process of Claim 25 in which the strip of cloth is alternately immersed into
and withdrawn from the hydrogen peroxide solution into the oxygen-containing gas
space at least twice prior to being withdrawn from the bleaching vessel.
27. The process of any one of Claims 24 to 26 in which said hydrogen peroxide solution
comprises an aqueous solution having a hydrogen peroxide concentration of from about
0.1 to about 1.5% by weight.
28. The process of any one of Claims 24 to 27 in which said hydrogen peroxide solution
and said oxygen-containing atmosphere are heated to from about 70°C to about 100°C.
29. The process of any one of Claims 24 to 27 in which said hydrogen peroxide solution
and said oxygen-containing atmosphere are heated to from about 70°C to about 90°C.
30. The process of any one of Claims 24 to 27 in which said oxygen-containing atmosphere
is heated to from about 70°C to about 100°C, and including maintaining said hydrogen
peroxide solution at a temperature from lower ambient temperature to about 70°C.
31. The process of Claim 30 in which said hydrogen peroxide solution comprises an
aqueous solution having a hydrogen peroxide concentration of from about 0.1% to about
1.5% by weight, said hydrogen peroxide solution being maintained at about ambient
temperature.
32. The process of any one of Claims 24 to 31 in which the residence time of the cloth
being treated within the bleaching vessel is from about 30 to about 90 minutes.
33. The process of any one of Claims 24 to 32 and including adding sodium sulfite
to said hydrogen peroxide solution to enhance the oxidation potential of oxygen in
said bleaching process.
34. The process of Claim 33 in which the sodium sulfite concentration is from about
1% to about 4% by weight of said solution.
35. The process of any one of Claims 24 to 32 and including the addition of sulfur
dioxide to the oxygen-containing atmosphere to enhance the oxidation potential of
oxygen in the bleaching process.
36. The process of Claim 35 in which said sulfur dioxide is employed in an amount
within the range of from about 0.1% to about 4% by volume based on the overall volume
of the oxygen-containing athmosphere.
37. The process of any one of Claims 24 to 36 in which said oxygen-containing gas
space comprises essentially pure oxygen.
38. The process of any one of Claims 24 to 36 in which said oxygen-containing gas
space comprises air.
39. The process of any one of Claims 24 to 36 in which said oxygen-containing gas
space comprises at least about 35% oxygen by volume.
40. The process of any one of Claims 24 to 39 in which said strip of cloth enters
and leaves said bleaching vessel through essentially gas-tight openings.
41. The process of any one of Claims 24 to 40 and including passing said strip of
cloth through a caustic solution and at least partially drying said cloth before passage
into said bleaching vessel.
42. The process of any one of Claims 24 to 41 and including rinsing and drying said
strip of cloth following its removal from said bleaching vessel.