| (19) |
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(11) |
EP 0 439 231 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
|
18.06.1997 Bulletin 1997/25 |
| (22) |
Date of filing: 21.01.1991 |
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| (51) |
International Patent Classification (IPC)6: B41M 5/00 |
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| (54) |
A polymeric matrix for use on a receptor sheet for thermal transfer recording
Polymermatrix zur Verwendung auf Empfängerschicht für thermische Übertragungsaufzeichnung
Matrice polymérique pour l'utilisation sur une feuille réceptrice pour l'enregistrement
par transfert thermique
|
| (84) |
Designated Contracting States: |
|
DE FR GB |
| (30) |
Priority: |
25.01.1990 US 470347
|
| (43) |
Date of publication of application: |
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31.07.1991 Bulletin 1991/31 |
| (73) |
Proprietor: ARKWRIGHT INC. |
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Fiskeville,
Rhode Island 02823 (US) |
|
| (72) |
Inventors: |
|
- Atherton, David
Rhode Island 02852 (US)
- Sun, Kang
Coventry,
Rhode Island 02816 (US)
|
| (74) |
Representative: Hanneman, Henri W.A.M. et al |
|
Océ-Nederland B.V.
Patents and Information
St. Urbanusweg 43
P.O. Box 101 5900 MA Venlo 5900 MA Venlo (NL) |
|
| |
|
| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
Background and Field of the Invention
[0001] This invention relates to an assemblage for use in a thermal transfer recording process
and consisting of a receptor sheet and a donor member comprising an ink donor layer.
More specifically the invention relates to a polymeric matrix for use on a receptor
sheet utilized in such assemblage.
[0002] One of the more important non-impact printing technologies is the thermal transfer
printing process. It has several advantages over traditional mechanical impact printing,
such as high resolution, low noise level and high speed. However, a thermal transfer
printer requires a printing medium tailored for its specific process.
[0003] The thermal transfer printing process involves three components: a thermal print
head, a thermal transfer ribbon consisting of a foundation and a heat-sensitive ink
donor layer applied thereon, and an ink receptor sheet. The inked side of the thermal
transfer ribbon is placed in contact with the ink receptor sheet, and heat from the
thermal print head is applied to the backside of the thermal transfer ribbon. The
heat is conducted through the plastic or paper ribbon and locally raises the ink temperature
above its softening point. The softened ink partially wets the ink receptor sheet,
transfers to it and re-solidifies.
[0004] A wide variety of different types of thermal transfer ink receptor media have been
proposed heretofore. For example, Japanese Patent 63-237,989 describes an ink-receptor
sheet containing two aromatic polyamide layers having different roughness; Japanese
Patent 64-072,662 describes a two-layer ink-receptor sheet comprising a metal oxide
layer and an adhesion layer; Japanese Patent 64-072,663 describes an ink-receptor
sheet consisting of a sponge urethane or a foam styrene; and Japanese Patent 63-69,685
describes an ink-receptor sheet containing an aluminum silicate and a polymer binder.
Some patents describe wax-containing and wax compatible ink receptor layers. Examples
of such patents include Japanese Patents 59-229,394, 60-49,997, 60-174,695, 60-154,096,
64-072,664, 63-237,988, 63-170,087 and European Patent Publication 228,835. Some patents
describe ink receptor layers coated on an opaque substrate such as paper. Examples
of such patents include Japanese Patents 60-49,997, 60-54,891, 59-229,394, 63-17,079,
61-139,487, 60-56,594, 63-237,986, 62-173,293, 63-77,780, and 59-194,888.
[0005] Despite the substantial prior art, none have achieved the image quality required
by the end user. Density is frequently low and half tones are poorly rendered, resulting
in inadequate tonal quality.
[0006] We have now devised a polymeric matrix which is particularly suitable as an ink receptor
medium for thermal transfer recording.
Summary of the Invention
[0007] An object of the present invention is to provide a polymeric matrix for use in thermal
transfer printing which is capable of producing recorded images having improved image
density and resolution.
[0008] A key feature of this invention is to formulate a polymeric matrix containing at
least one hard polymeric element and one soft polymeric element. The polymeric matrix
may also contain a pigment, a surface active agent and a conductive agent and other
additives.
[0009] According to a first embodiment of the present invention, an assemblage for use in
a thermal transfer recording process is provided, consisting of a receptor sheet and
a donor member comprising an ink donor layer, said receptor sheet comprising a polymeric
matrix comprised of at least one hard element and at least one soft element, said
hard element being a polymeric material with a softening temperature of at least about
5°C higher than that of said ink donor layer and said soft element being a polymeric
material with a softening temperature of at least about 5°C lower than that of said
ink donor layer.
[0010] In a further embodiment, a method of forming an image on a receptor sheet is provided,
wherein image forming material from the ink donor layer of a donor sheet is transferred
to the image receptive layer of the receptor sheet which comprises a polymeric matrix
comprised of at least one hard element and at least one soft element, said hard and
soft elements being polymeric materials having softening temperatures which fulfil
the above set condition with respect to the softening temperature of the ink donor
layer.
Detailed Description of the Invention
[0011] A receptor sheet, in general, comprises a backing, or base film, and an image receptive
layer.
[0012] The base film may be comprised of various materials, and numerous suitable backings
are known in the art and commercially available.
[0013] Examples of materials suitable for use as base substrates or backings include paper,
polyesters, polysulfones, polycarbonates, poly(vinylchloride), poly(vinylacetate),
polyolefins, polystyrenes and cellulose esters. Specific examples include polypropylene,
cellulose acetate, cellulose acetate butyrate, and, most preferably, polyethylene
terephthalate. These backing materials can be transparent or opaque depending upon
the ultimate use of the final product.
[0014] The image receptor layer in the assemblage according to the invention, is comprised
of a polymeric matrix, optionally in combination with a pigment, a surface active
agent and/or a conductive (anti-static) agent. The polymeric matrix of the invention
importantly comprises at least one hard element and at least one soft element as defined
above.
[0015] The polymeric matrix should have the following characteristics:
1. At least one element in the polymeric matrix has a softening temperature that is
at least 5°C lower than that of the ink donor layer, i.e. a soft element.
2. At least one element in the polymeric matrix has a softening temperature that is
at least 5°C higher than that of the ink donor layer, i.e. a hard element.
3. It can be coated on plastics or paper.
4. It is stable to light and has good heat stability.
5. It is an optically uniform, non-tacky and smooth film.
[0016] In addition to the above characteristics, a commercially useful receptor sheet should
also feed reliably through thermal transfer printers. Those receptor sheets to be
used for transparencies must also be transparent to light and handleable under conditions
typically encountered during use of overhead transparencies.
[0017] The polymer matrix can be a copolymer, a combination of homopolymers, a combination
of copolymers, or a combination of homopolymers and copolymers.
[0018] Copolymers employed in the polymeric matrix according to invention are preferably
block copolymers and graft copolymers. However, random copolymers, comb copolymers
and star copolymers can be used as long as the monomeric elements in the molecular
chains give the above-mentioned characteristics.
[0019] The hard elements have softening temperatures that are at least 5°C higher than that
of the ink donor layer. The presence of hard elements ensures that desired image resolution,
density gradation and handling properties can be achieved. The hard elements are preferably
methyl methacrylate, ethyl methacrylate, acrylonitrile, methacrylonitrile, vinyl alcohol,
ethylene terephthalate, vinyl butyl ether, carbonate, vinyl chloride, melamine formaldehyde,
acrylic acid, unsaturated esters, cellulose esters, epoxy, styrene, phenol formaldehyde,
and urethane, among others. The hard elements can also be obtained by crosslinking
soft elements having crosslinkable functional groups.
[0020] The soft elements have softening temperatures that are at least 5°C lower than that
of the ink donor layer. The soft elements give desired image density, adhesion and
uniformity. The soft elements are usually structurally similar to the softening agent
or binders employed in the ink donor layer. These elements include methyl acrylate,
ethyl acrylate, butyl acrylate, ethylene, propylene, butadiene, isobutene, cellulose
acetate, n-hexyl methacrylate, vinyl acetate, cellulose ethers, petroleum resins,
styrene-butadiene, ethylene-acrylic acid, vinyl acetate-acrylic acid, styrene-butyl
acrylate, caprolactam, cellulose nitrate, oxymethylene, vinyl methyl ether, vinyl
ethyl ether, vinyl butyl ether, siloxane, urethane, vinylidine chloride, ethylene
adipate, hexamethylene adipamide, n-propylmethacrylate, n-butyl methacrylate, n-hexyl
methacrylate, n-octyl methacrylate, and tetramethylene sebacate, among others.
[0021] Various combinations of hard and soft elements are possible, but consistent within
the important requirement of the invention that the polymeric matrix comprise at least
one hard element and at least one soft element. As defined above, the hard element
should have a Ts of at least about 5°C higher than that of the ink donor layer, and
the soft element should have a Ts of at least about 5°C lower than that of the ink
donor layer. Preferably, the hard element should have a Ts of from 10 to 80°C, most
preferably from 20 to 50°C (especially 40°C) above the Ts of the donor layer, and
the soft element should have a Ts of from 10 to 80°C, most preferably from 20 to 50°C
(especially 30°C) lower than the Ts of the donor layer.
[0022] The amount of the hard and soft elements can vary, balancing the desired characteristics
of handling and resolution. If the polymeric matrix is too hard, then the product
will exhibit poor transfer from the donor sheet. On the other hand, a sheet which
is too soft will exhibit too much transfer. Generally, therefore, the matrix should
contain from 5 to 80% soft elements. Evaluation of a product for determining a proper
balance of hard and soft elements can be done by a half tone test. A product produced
according to the invention provides regular shaped, well defined dot transfer which
gives excellent half tones. Such an improved product is particularly attained by using
soft elements which are wax compatible or wettable, having chemical affinity to the
binder of the donor sheet, but hard elements which are not wax compatible and do not
have such chemical affinity.
[0023] The polymeric matrix of the invention can be comprised of various combinations of
the above described hard and soft elements, so long as the matrix contains at least
one hard and at least one soft element. Softening temperature (oftentimes interchangeable
with the glass transition temperature, Tg), as used herein, means Vicat softening
temperature determined in accordance with ASTM D1525 (1982) for polymers with no sharp
melting point, or, for polymers which do exhibit a sharp melting point, the melting
point itself. This Vicat method has a measurement accuracy of ± 4°C.
[0024] An alternative method for determining the Ts is the differential scanning calorimetry
(DSC) measurement made using a DSC thermal analyzer, such as the DuPont 910. Under
this method, measurements of heat flow versus temperature are made on heating in the
range of -100°C to 200°C at a heating rate of 20°C/min, while the sample chamber is
purged with dry N
2. For amorphous polymers, the softening temperature is defined as the temperature
where the initial base line deflects. For highly crystallized polymers, the softening
temperature is the melting point itself. This DSC method has a measurement accuracy
of ± 4°C.
[0025] Either measurement method can be used, but for highly crosslinked polymers, the VICAT
method is more sensitive and appropriate. However, whichever method is selected, that
method should consistently be used as the method for all of the determinations of
softening temperatures.
[0026] As noted above, the base film, in addition to the polymeric matrix, may contain a
surface active agent, a conductive agent, and/or a pigment and a pretreat on the base
substrate to enhance adhesion.
[0027] A preferred example of the polymeric matrix of this invention contains a copolymer
of ethylene-styrene-butylacrylate-acrylic acid, a copolymer of methyl methacrylate-butyl
methacrylate, a homopolymer of methyl methacrylate, a surface active agent and pigments.
[0028] The surface active agent, such as wetting agent, dispersing agent, defoaming agent
and anti-foaming agent, etc., may be incorporated into the polymer matrix to improve
the surface properties and the coatability. Both hydrocarbon type and fluorochemical
type surface active agent can be used.
[0029] Preferable examples of conductive (anti-static) agents used in the invention include
sulfonated polystyrene, poly(dimethyl diallyl ammonium chloride), copolymers of dimethyl
diallyl ammonium chloride and diacetone acrylamide, quaternary acrylics, copolymer
of dimethylammoniumchloride and N-methyl acrylamide, quaternary cellulose acetate
and other conductive materials.
[0030] The surface resistivity of the receiving sheet is usually about 1 x 10
7 - 1 x 10
14 ohms/sq. at 50% relative humidity and 20°C.
[0031] Pigments useful in the invention are those which are
per se known in the art for thermal transfer printing, including, for example, calcium carbonate,
titanium oxide, Kaolin, aluminium hydroxide, polyolefin particulates such as polyethylene,
polypropylene or polytetrafluoroethylene, silica etc. These and other organic and
inorganic pigments can be used to modify the surface properties off the medium and
particularly offer increased recoatability, abrasion resistance, slip, and anti-blocking
characteristics. Most preferably the incorporation of the pigment in the polymer matrix
gives a Sheffield surface smoothness of from about 5 to 100. According to a preferred
embodiment of the invention, a polymer matrix for a transparent ink receptive sheet
comprises about 0.05 to about 10% pigment by weight of the dried coating for a transparent
sheet and a polymeric matrix for opaque ink receptive sheet comprises about 0% to
about 70% pigment by weight of the dried coating.
[0032] The coating solution, which is used for the formation of the polymer coating on the
polymeric base film substrate or paper, generally is an aqueous solution, but organic
solvents such as methanol, ethanol, cellosolve solvent, etc., can be employed in combination
with water, if desired. An organic solvent soluble formulation may also be devised
with performs like the aqueous based systems.
[0033] An additional coalescing agent may also be used in the receptor sheet to improve
leveling, scrub resistance, gloss, adhesion, and enamel holdout. Various useful coalescing
agents are known in the art and comprise high-boiling solvents such as butyl cellosolve
acetate, hexylene glycol, ethylene glycol and propylene glycol monomethyl ether.
[0034] Any of a number of coating methods may be employed to prepare the receptor sheets
according to the invention, such as roller coating, wire-bar coating, dip-coating,
air-knife coating, spray coating, curtain coating, doctor coating, gravure coating,
reverse roll coating, stretch-flow coating, bead coating or extrusion coating. The
matrix layer is preferably coated to a thickness of about 0.05 to 0.50 mil, to produce
a dry coat weight of about 0.05 to 4.0 g/M
2.
[0035] The polymeric matrix of this invention can be applied to one or both sides of the
supporting base film substrate. In those products with a coating on both sides, the
polymeric matrices on the sides of the supporting substrate need not necessarily be
identical. The coat weight of a dried coating is preferably about 0.05 to about 4
grams per square meter of coating, although workable coatings may be achieved with
lesser or greater coat weights.
[0036] As noted above in a thermal transfer printing process, printing is accomplished by
the application of heat from the thermal print head to the thermal transfer ribbon
or donor sheet which softens the ink and transfers it to the receptive sheet. Such
donor sheets comprise a backing or base layer with a coating layer of donor material.
Various donor sheets known in the art are useful in the present invention, including
for example those described in U.S. Patents 4,474,744; 4,572,624; 4,463,034 and 4,315,643.
One useful commercially available sheet is that sold by Cal Comp for Model 5602 Color
Master Plotter.
[0037] Other commercially available donor sheets are those sold by Seiko and Versatec. As
examples, the following commercially available donor sheets have the following softening
temperatures (Ts):
| Type |
Color |
Ts (°C) |
| Cal Comp |
Blue |
40 |
| Cal Comp |
Red |
40 |
| Cal Comp |
Yellow |
35-40 |
| Seiko |
Blue |
29 |
| Seiko |
Red |
26 |
| Seiko |
Yellow |
28 |
| Versatec |
Blue |
40 |
| Versatec |
Red |
45 |
| Versatec |
Yellow |
45 |
In such known donor sheets, the backing or base layer is generally a paper or plastic
film, such as laminated, synthetic, or glasine paper; or polyester, polypropylene,
polystyrene or polyethylene films.
[0038] The transfer layer is comprised of a coloring agent, in combination with a binder
and softening agent. Various known compositions can be used in the invention by first
ascertaining the softening point of the donor sheet, and then appropriately selecting
at least one hard element and one soft element for use in the receptive sheet.
[0039] The following examples are provided to more specifically describe the invention.
Examples
[0040] A polyethylene terephthalate film used as a light-transmissive substrate was coated
on its surface with the following Polymer Matrices A, B and C by means of a Meyer
rod coater so as to have a dried film thickness of 2 µm, followed by drying at 120°C
for 1 minute. These products were then used with a donor sheet having a Ts of about
40°C.
| Polymer Matrix A |
| 76 RES 7800 (50.0%)1 |
24.0 parts |
| Rhoplex AC-73 (46.5%)2 |
15.0 parts |
| Rhoplex B-85 (38.0%)2 |
9.0 parts |
| Versa-TL 125 (6%)3 |
3.3 parts |
| Surfynol 104 Surfactant4 |
0.2 parts |
| Water |
48.0 parts |
| 1. 76 RES 7800 - A copolymer of vinyl acetate - acrylic acid sold by Unocal Chemical
Division, Unocal Corporation (Ts = 22°C) |
| 2. Rhoplex AC-73 - A copolymer of methyl methacrylate-butyl methacrylate (TS = 23°C)
and Rhoplex B-85 - A poly(methyl methacrylate) (Ts = 82°C) sold by Rohm & Haas Company. |
| 3. Versa-TL 125 sold by National Starch & Chemical Corporation |
| 4. Surfynol 104 surfactant sold by Air Products & Chemicals, Inc. |
[0041]
| Polymer Matrix B |
| Rhoplex AC-73 (46.5%) |
8.47 parts |
| Rhoplex B-85 (38.0%) |
3.50 parts |
| Rhoplex HA-16 (45.5%) |
30.15 parts |
| Shamrock S-3952 |
0.06 parts |
| Ammonium Hydroxide |
0.37 parts |
| Syntran AX 9-253 (40.0%)3 |
12.99 parts |
| Syloid 1694 |
0.06 parts |
| Surfynol 1045 |
0.07 parts |
| Cellosolve Solvent |
1.07 parts |
| Water |
43.25 parts |
| 1. Rhoplex HA-16 - copolymer of butyl methacrylate and isobutyl methacrylate (Ts =
18°C) sold by Rohm & Haas Company. |
| 2. Shamrock S-395 sold by Shamrock Chemicals Corporation. |
| 3. Syntran AX 9-253 - a copolymer of ethylene-styrene-butyl acrylate-acrylic acid
(Ts = 32°C for soft element and 92°C for hard element) sold by Interpolymer Corporation |
| 4. Syloid 169 sold by W.R. Grace & Company |
| 5. Surfynol 104 sold by Air Products & Chemicals, Inc. |
[0042]
| Polymer Matrix C |
| Rhoplex B-88 (42.5%)1 |
27.27 parts |
| Syntran AX 9-253 (40.0%) |
45.45 parts |
| Water |
22.73 parts |
| Cellosolve Solvent |
0.045 parts |
| 1. Rhoplex B-88 - a modified poly(methyl methacrylate) (Ts = 62°C) sold by Rohm &
Haas Company |
[0043]
| Polymer Matrix D |
| Syntran AX 9-253 (40%) |
60 parts |
| Water |
40 parts |
[0044] For comparison purposes the following two Comparative receptor sheet Examples were
prepared.
| Comparative Example 1 |
| Airflex 4101 (55%) |
50 parts |
| Water |
50 parts |
| 1. Airflex 410 - a copolymer of vinyl acetate and ethylene (Ts = < 0°C) sold by Air
Products and Chemicals, Inc. |
[0045]
| Comparative Example 2 |
| CMC 12M81 |
1 part |
| Water |
99 parts |
| 1. CMC 12M8 - sodium carboxymethylcellulose (Ts = > 80°C) sold by Hercules. |
[0046] The receptor sheet of Comparative Example 1 is too soft and tacky to be useful. It
also exhibits too much transfer from the donor sheet. On the other hand, the receptor
sheet of Comparative Example 2 is too hard and exhibits poor image transfer.
[0047] The invention being thus described, it will be obvious that the same may be varied
in many ways.
1. An assemblage for use in a thermal transfer recording process and consisting of a
receptor sheet and a donor member comprising an ink donor layer, said receptor sheet
comprising a polymeric matrix comprised of at least one hard element and at least
one soft element, said hard element being a polymeric material with a softening temperature
of at least about 5°C higher than that of said ink donor layer and said soft element
being a polymeric material with a softening temperature of at least about 5°C lower
than that of said ink donor layer.
2. The assemblage according to claim 1, wherein said polymeric matrix is coated on a
base substrate.
3. The assemblage according to claim 1, wherein said soft and hard elements are homopolymers.
4. The assemblage according to claim 1, wherein said soft and hard elements are copolymers.
5. The assemblage according to claim 1, wherein said soft and hard elements are the combinations
of homopolymers and copolymers.
6. The assemblage according to claim 1, wherein the polymeric matrix further contains
at least one member selected from the group consisting of a pigment, a surface active
agent and a conductive agent.
7. The assemblage according to claim 1, wherein said soft element is at least one polymer
selected from methyl acrylate, ethyl acrylate, butyl acrylate, ethylene, butadiene,
isobutene, cellulose acetate, vinyl acetate, cellulose ethers, petroleum resin, styrene-butadiene
and siloxane.
8. The assemblage according to claim 1, wherein said hard element is at least one polymer
selected from mehylmethacrylate, ethyl methacrylate, vinyl alcohol, vinyl chloride,
melamine formaldehyde, acrylic acid, unsaturated esters, styrene, phenol formaldehyde
and urethane.
9. The assemblage according to claim 6, which further contains a hydrocarbon surface
active agent and a fluorochemical surface active agent.
10. The assemblage according to claim 6, wherein said conductive agent is selected from
the group consisting of sulfonated polystyrene resin, copolymer of dimethyl diallyl
ammonium chloride and diacetone acrylamide, poly(dimethyl diallyl ammonium chloride),
quaternary acrylics, copolymer of dimethyl ammonium chloride and N-methyl acrylamide
and quaternary cellulose acetate.
11. The assemblage according to claim 6, wherein said pigment is a polyolefin pigment.
12. The assemblage according to claim 11, wherein said pigment is polyethylene, polypropylene
or polytetrafluororoethylene.
13. The assemblage according to claim 6, wherein the pigment is silica.
14. The assemblage according to claim 6, wherein said conductive agents in the polymeric
matrix give a surface resistivity of from about 1 x 107 to 1 x 1014 ohms/sq. at 50% relative humidity and 20°C.
15. The assemblage according to claim 6, wherein said pigment incorporated in the polymer
matrix give a Sheffield surface smoothness of from about 5 to about 100.
16. The asemblage according to claim 1, wherein said hard and soft elements have softening
temperatures of from 20 to 50°C higher or lower, respectively, than that of the donor
layer.
17. An assemblage for use in a thermal transfer recording process and consisting of a
receptor sheet and a donor member comprising an ink donor layer, said receptor sheet
comprising:
a base substrate; and a polymeric matrix coated on said base substrate, said polymeric
matrix being comprised of a pigment, a surface active agent, a conductive agent and
at least one hard element and at least one soft element, said hard element being a
polymeric material with a softening temperature of from about 10 to about 80°C higher
than that of said donor layer, and said soft element being a polymeric material with
a softening temperature of about 10 to about 80°C lower than that of said donor layer.
18. The assemblage according to claim 17, wherein said soft element is at least one polymer
selected from methyl acrylate, ethyl acrylate, butyl acrylate, ethylene, butadiene,
isobutene, cellulose acetate, vinyl acetate, cellulose ethers, petroleum resin, styrene-butadiene
and siloxane.
19. The assemblage according to claim 17, wherein said hard element is at least one polymer
selected from methylmethacrylate, ethyl methacrylate, vinyl alcohol, vinyl chloride,
melamine formaldehyde, acrylic acid, unsaturated esters, styrene, phenol formaldehyde
and urethane.
20. The assemblage according to claim 18, wherein said hard element is at least one polymer
selected from methylmethacrylate, ethyl methacrylate, vinyl alcohol, vinyl chloride,
melamine formaldehyde, acrylic acid, unsaturated esters, styrene, phenol formaldehyde
and urethane.
21. A method of forming an image on a receptor sheet which comprises the steps of:
a) providing a receptor sheet having an image receptive layer: and
b) transferring image forming material from the ink donor layer of a donor sheet in
an imagewise manner to said image receptive layer of said receptor sheet,
wherein said image receptive layer comprises a polymeric matrix comprised of at least
one hard element and at least one soft element, said hard element being a polymeric
material with a softening temperature of at least about 5°C higher than that of said
ink donor layer and said soft element being a polymeric material with a softening
temperature lower of at least about 5°C lower than that of said ink donor layer.
22. The method of claim 21, wherein said transfer of image-forming material is effected
by heat and pressure.
23. The method of claim 22, wherein said hard and soft elements have softening temperatures
of from 20 to 50°C higher or lower, respectively, than that of the donor layer.
24. The method of claim 22, wherein said soft element is at least one polymer selected
from methyl acrylate, ethyl acrylate, butyl acrylate, ethylene, butadiene, isobutene,
cellulose acetate, vinyl acetate, cellulose ethers, petroleum resin, styrene-butadiene
and siloxane.
25. The method of claim 22, wherein said hard element is at least one polymer selected
from vinyl chloride, melamine formaldehyde, acrylic acid, unsaturated esters, styrene,
phenol formaldehyde and urethane.
1. Anordnung zur Verwendung in einem Aufzeichnungsprozeß mit thermischer Übertragung,
bestehend aus einem Empfangsblatt und einem Abgabeelement mit einer Tintenabgabeschicht,
wobei das Empfangsblatt eine Polymermatrix aufweist, die wenigstens ein hartes Element
und wenigstens ein weiches Element aufweist, wobei das harte Element ein Polymermaterial
mit einer Erweichungstemperatur ist, die wenigstens etwa 5 °C höher ist als die der
Tintenabgabeschicht, und das weiche Element ein Polymermaterial mit einer Erweichungstemperatur
ist, die wenigstens etwa 5 °C niedriger als die der Tintenabgabeschicht ist.
2. Anordnung nach Anspruch 1, bei der die Polymermatrix auf ein Basissubstrat aufbeschichtet
ist.
3. Anordnung nach Anspruch 1, bei der die weichen und harten Elemente Homopolymere sind.
4. Anordnung nach Anspruch 1, bei der die weichen und harten Elemente Copolymere sind.
5. Anordnung nach Anspruch 1, bei der die weichen und harten Elemente Kombinationen aus
Homopolymeren und Copolymeren sind.
6. Anordnung nach Anspruch 1, bei der die Polymermatrix weiterhin wenigstens ein Element
enthält, das aus der Gruppe ausgewählt ist, die besteht aus einem Pigment, einem oberflächenaktiven
Agens und einem Leitfähigkeitsmittel.
7. Anordnung nach Anspruch 1, bei der das weiche Element wenigstens ein Polymer aufweist,
das ausgewählt ist aus Methylacrylat, Ethylacrylat, Butylacrylat, Ethylen, Butadien,
Isobuten, Celloloseacetat, Vinylacetat, Celluloseether, Petroleumharz, Styrol-Butadien
und Siloxan.
8. Anordnung nach Anspruch 1, bei der das harte Element wenigstens ein Polymer ist, das
ausgewählt ist aus Methylmethacrylat, Ethylmethacrylat, Vinylalkohol, Vinylchlorid,
Melamin-Formaldehyd, Acrylsäure, ungesättigte Ester, Styrol, Phenol-Formaldehyd und
Urethan.
9. Anordnung nach Anspruch 6, die weiterhin ein oberflächenaktives Kohlenwasserstoff-Agens
und ein oberflächenaktives fluorchemisches Agens enthält.
10. Anordnung nach Anspruch 6, bei der das Leitfähigkeitsmittel ausgewählt ist aus der
Gruppe bestehend aus sulfoniertem Polystyrolharz, Copolymer aus Dimethyl-Diallyl-Animoniumchlorid
und Diaceton-Acrylamid, Poly(Dimethyl-Diallyl-Ammoniumchlorid), quaternäre Acryle,
Copolymer aus Dimethyl-Ammoniumchlorid und N-Methyl-Acrylamid und quaternäres Celluloseacetat.
11. Anordnung nach Anspruch 6, bei der das Pigment ein Polyolefin-Pigment ist.
12. Anordnung nach Anspruch 11, bei der das Pigment Polyethylen, Polypropylen oder Polytetrafluorethylen
ist.
13. Anordnung nach Anspruch 6, bei der das Pigment Silika ist.
14. Anordnung nach Anspruch 6, bei der das Leitfähigkeitsmittel in der Polymermatrix einen
Oberflächenwiderstand von etwa 1 x 107 bis 1 x 1014 Ohm/sq. bei 50 % relativer Feuchte und 20 °C ergibt.
15. Anordnung nach Anspruch 6, bei der das in der Polymermatrix enthaltene Pigment eine
Sheffield-Oberflächenglattheit von etwa 5 bis etwa 100 ergibt.
16. Anordnung nach Anspruch 1, bei der die harten und weichen Elemente Erweichungstemperaturen
haben, die 20 bis 50 °C höher bzw. niedriger als die der Abgabeschicht sind.
17. Anordnung zur Verwendung in einem Aufzeichnungsprozeß mit thermischer Übertragung,
bestehend aus einem Empfangsblatt und einem Abgabeelement mit einer Tintenabgabeschicht,
wobei das Empfangsblatt aufweist:
ein Basissubstrat und eine Polymermatrix, die auf dieses Basissubstrat aufbeschichtet
ist, wobei die Polymermatrix ein Pigment, ein oberflächenaktives Agens, ein Leitfähigkeitsmittel
und wenigstens ein hartes Element und wenigstens ein weiches Element aufweist, wobei
das harte Element ein Polymermaterial mit einer Erweichungstemperatur ist, die etwa
10 bis etwa 80 °C hoher ist als die der Abgabeschicht, und das weiche Element ein
Polymermaterial mit einer Erweichungstemperatur ist, die etwa 10 bis etwa 80 °C niedriger
als die der Abgabeschicht ist.
18. Anordnung nach Anspruch 17, bei der das weiche Element wenigstens ein Polymer ist,
das ausgewählt ist aus Methylacrylat, Ethylacrylat, Butylacrylat, Ethylen, Butadien,
Isobuten, Celloloseacetat, Vinylacetat, Celluloseether, Petroleumharz, Styrol-Butadien
und Siloxan.
19. Anordnung nach Anspruch 17, bei der das harte Element wenigstens ein Polymer ist,
das ausgewählt ist aus Methylmethacrylat, Ethylmethacrylat, Vinylalkohol, Vinylchlorid,
Melamin-Formaldehyd, Acrylsäure, ungesättigte Ester, Styrol, Phenol-Formaldehyd und
Urethan.
20. Anordnung nach Anspruch 18, bei der das harte Element wenigstens ein Polymer ist,
das ausgewählt ist aus Methylmethacrylat, Ethylmethacrylat, Vinylalkohol, Vinylchlorid,
Melamin-Formaldehyd, Acrylsäure, ungesättigte Ester, Styrol, Phenol-Formaldehyd und
Urethan.
21. Verfahren zur Erzeugung eines Bildes auf ein Empfangsblatt, mit den Schritten:
a) Bereitstellen eines Empfangsblattes mit einer bildaufnehmenden Schicht und
b) bildmäßiges Übertragen von bildgebendem Material von der Tintenabgabeschicht eines
Abgabeblattes auf die Bildempfangsschicht des Empfangsblattes,
wobei die Bildempfangsschicht eine Polymermatrix aufweist mit wenigstens einem harten
Element und wenigstens einem weichen Element, wobei das harte Element ein Polymermaterial
mit einer Erweichungstemperatur ist, die wenigstens etwa 5 °C höher ist als die der
Tintenabgabeschicht, und das weiche Element ein Polymermaterial mit einer Erweichungstemperatur
ist, die wenigstens etwa 5 °C niedriger ist als die der Tintenabgabeschicht.
22. Verfahren nach Anspruch 21, bei dem die Übertragung des bildgebenden Materials durch
Wärme und Druck bewirkt wird.
23. Verfahren nach Anspruch 22, bei dem die harten und weichen Elemente Erweichungstemperaturen
haben, die 20 bis 50 °C höher bzw. niedriger als die der Abgabeschicht sind.
24. Verfahren nach Anspruch 22, bei dem das weiche Element wenigstens ein Polymer ist,
das ausgewählt ist aus Methylacrylat, Ethylacrylat, Butylacrylat, Ethylen, Butadien,
Isobuten, Celluloseacetat, Vinylacetat, Celluloseether, Petroleumharz, Styrol-Butadien
und Siloxan.
25. Verfahren nach Anspruch 22, bei dem das harte Element wenigstens ein Polymer ist,
das ausgewählt ist aus Vinylchlorid, Melamin-Formaldehyd, Acrylsäure, ungesättigte
Ester, Styrol, Phenol-Formaldehyd und Urethan.
1. Assemblage pour l'utilisation dans un procédé d'enregistrement par transfert thermique
constitué d'une feuille réceptrice et d'un élément donneur comprenant une couche donneuse
d'encre, ladite feuille réceptrice comprenant une matrice polymère constituée d'au
moins un élément dur et d'au moins un élément mou, ledit élément dur étant une matière
polymère ayant une température de ramollissement supérieure d'au moins environ 5°C
à celle de ladite couche donneuse d'encre et ledit élément mou étant une matière polymère
ayant une température de ramollissement inférieure d'au moins environ 5°C à celle
de ladite couche donneuse d'encre.
2. Assemblage selon la revendication 1, dans lequel ladite matrice polymère revêt un
substrat de base.
3. Assemblage selon la revendication 1, dans lequel lesdits éléments mous et durs sont
des homopolymères.
4. Assemblage selon la revendication 1, dans lequel lesdits éléments mous et durs sont
des copolymères.
5. Assemblage selon la revendication 1, dans lequel lesdits éléments mous et durs sont
des combinaisons d'homopolymères et de copolymères.
6. Assemblage selon la revendication 1, dans lequel la matrice polymère contient de plus
au moins un composant choisi parmi un pigment, un agent tensioactif et un agent conducteur.
7. Assemblage selon la revendication 1, dans lequel ledit élément mou est au moins un
polymère choisi parmi ceux de type acrylate de méthyle, acrylate d'éthyle, acrylate
de butyle, éthylène, butadiène, isobutène, acétate de cellulose, acétate de vinyle,
éthers cellulosiques, résine de pétrole, styrène-butadiène et siloxane.
8. Assemblage selon la revendication 1, dans lequel ledit élément dur est au moins un
polymère choisi parmi ceux de type méthacrylate de méthyle, méthacrylate d'éthyle,
alcool vinylique, chlorure de vinyle, mélamine-formaldéhyde, acide acrylique, esters
insaturés, styrène, phénol-formaldéhyde et uréthanne.
9. Assemblage selon la revendication 6, qui contient de plus un agent tensioactif hydrocarboné
et un agent tensioactif fluorochimique.
10. Assemblage selon la revendication 6, dans lequel ledit agent conducteur est choisi
dans le groupe constitué par une résine de polystyrène sulfoné, un copolymère de chlorure
de diméthyldiallylammonium et de diacétone-acrylamide, un poly(chlorure de diméthyldiallylammonium),
les acryliques quaternaires, un copolymère de chlorure de diméthylammonium et de N-méthylacrylamide
et un acétate de cellulose quaternaire.
11. Assemblage selon la revendication 6, dans lequel ledit pigment est un pigment polyoléfinique.
12. Assemblage selon la revendication 11, dans lequel ledit pigment est un polyéthylène,
un polypropylène ou un polytétrafluoroéthylène.
13. Assemblage selon la revendication 6, dans lequel le pigment est la silice.
14. Assemblage selon la revendication 6, dans lequel lesdits agents conducteurs dans la
matrice polymère établissent une résistivité superficielle d'environ 1 × 107 à 1 × 1014 Ω/□ à 50 % d'humidité relative et 20°C.
15. Assemblage selon la revendication 6, dans lequel ledit pigment, incorporé à la matrice
polymère, établit un lissé de surface Sheffield d'environ 5 à environ 100.
16. Assemblage selon la revendication 1, dans lequel lesdits éléments durs et mous ont
des températures de ramollissement respectivement supérieures ou inférieures de 20
à 50°C à celle de la couche donneuse.
17. Assemblage pour l'utilisation dans un procédé d'enregistrement par transfert thermique
constitué d'une feuille réceptrice et d'un élément donneur comprenant une couche donneuse
d'encre, ladite feuille réceptrice comprenant :
un substrat de base ; et une matrice polymère revêtant ledit substrat de base, ladite
matrice polymère étant constituée d'un pigment, d'un agent tensioactif, d'un agent
conducteur et d'au moins un élément dur et d'au moins un élément mou, ledit élément
dur étant une matière polymère ayant une température de ramollissement supérieure
d'environ 10 à environ 80°C à celle de ladite couche donneuse, et ledit élément mou
étant une matière polymère ayant une température de ramollissement inférieure d'environ
10 à environ 80°C à celle de ladite couche donneuse.
18. Assemblage selon la revendication 17, dans lequel ledit élément mou est au moins un
polymère choisi parmi ceux de type acrylate de méthyle, acrylate d'éthyle, acrylate
de butyle, éthylène, butadiène, isobutène, acétate de cellulose, acétate de vinyle,
éthers cellulosiques, résine de pétrole, styrène-butadiène et siloxane.
19. Assemblage selon la revendication 17, dans lequel ledit élément dur est au moins un
polymère choisi parmi ceux de type méthacrylate de méthyle, méthacrylate d'éthyle,
alcool vinylique, chlorure de vinyle, mélamine-formaldéhyde, acide acrylique, esters
insaturés, styrène, phénol-formaldéhyde et uréthanne.
20. Assemblage selon la revendication 18, dans lequel ledit élément dur est au moins un
polymère choisi parmi ceux de type méthacrylate de méthyle, méthacrylate d'éthyle,
alcool vinylique, chlorure de vinyle, mélamine-formaldéhyde, acide acrylique, esters
insaturés, styrène, phénol-formaldéhyde et uréthanne.
21. Procédé pour former une image sur une feuille réceptrice qui comprend les étapes consistant
à :
a) se pourvoir d'une feuille réceptrice ayant une couche réceptrice d'image ; et
b) transférer une matière génératrice d'image de la couche donneuse d'encre d'une
feuille donneuse selon une image vers ladite couche réceptrice d'image de ladite feuille
réceptrice,
dans lequel ladite couche réceptrice d'image comprend une matrice polymère constituée
d'au moins un élément dur et d'au moins un élément mou, ledit élément mou étant une
matière polymère ayant une température de ramollissement supérieure d'au moins environ
5°C à celle de ladite couche donneuse d'encre et ledit élément mou étant une matière
polymère ayant une température de ramollissement inférieure d'au moins environ 5°C
à celle de ladite couche donneuse d'encre.
22. Procédé selon la revendication 21, dans lequel ledit transfert de la matière génératrice
d'image est effectué sous l'action de la chaleur et de la pression.
23. Procédé selon la revendication 22, dans lequel lesdits éléments dur et mou ont des
températures de ramollissement respectivement supérieures ou inférieures de 20 à 50°C
à celle de la couche donneuse.
24. Procédé selon la revendication 22, dans lequel ledit élément mou est au moins un polymère
choisi parmi ceux de type acrylate de méthyle, acrylate d'éthyle, acrylate de butyle,
éthylène, butadiène, isobutène, acétate de cellulose, acétate de vinyle, éthers cellulosiques,
résine de pétrole, styrène-butadiène et siloxane.
25. Procédé selon la revendication 22, dans lequel ledit élément dur est au moins un polymère
choisi parmi ceux de type chlorure de vinyle, mélamine-formaldéhyde, acide acrylique,
esters insaturés, styrène, phénol-formaldéhyde et uréthanne.