TECHNICAL FIELD OF THE INVENTION
[0001] This invention relates to a hydraulic circuit apparatus for supplying fluid under
pressure discharged by a hdyraulic pump into hydraulic cylinders for actuating a work
implement of a construction vehicle such as a power shovel or the like.
BACKGROUND ART OF THE INVENTION
[0002] A hydraulic circuit apparatus arranged so as to supply fluid under pressure discharged
by a hydraulic pump into hydraulic cylinders for a work implement through operating
valves is heretofore well known.
[0003] In case of conducting earth scraping-off operation and slope correcting operation
by a power shovel, it is necessary to perform inching operation of the work implement
of the power shovel. This inching operation of the work implement is achieved by supplying
extremely small amounts of fluid under pressure discharged by a hydraulic pump into
hydraulic cylinders for the work implement.
[0004] In the prior art pressurized fluid supplying circuit apparatus, however, to control
the amount of fluid under pressure to be supplied into hydraulic cylinders for the
work implement, the area of opening between the pump port and the outlet port is controlled
finely by minimizing the operational stroke of operating valves. However, it is impossible
to control finely the amount of fluid under pressure to be supplied into the hydraulic
cylinders for the work implement only by controlling the area of opening finely, and
also it is impossible to inch the work implement as desired, and as a result, the
operational accuracy in earth scraping-off operation and slope correcting operation
becomes low.
SUMMARY OF THE INVENTION
[0005] The present invention has been made in view of the above-mentioned circumstances,
and has for its object to provide a hydraulic circuit apparatus for supplying fluid
under pressure into hydraulic cylinders for a work implement wherein during normal
operation of the work implement the flow rate of fluid under pressure discharged by
a hydraulic pump is controlled in such a manner that the difference between the discharge
pressure of the pump and the load pressure is always kept constant, whilst during
inching operation of the work implement the flow rate of fluid discharged by the pump
is reduced.
[0006] To achieve the above-mentioned object, according to a first aspect of the present
invention, there is provided a hydraulic circuit apparatus for supplying fluid under
pressure into hydraulic cylinders for a work cylinder arranged so as to connect a
discharge passage of a variable displacement pump through operating valves with the
cylinders for the work implement, the apparatus comprising a large diameter piston
for actuating a displacement regulating member of the variable displacement pump in
such a direction as to reduce the displacement of the pump; a small diameter piston
having a pressure receiving chamber connected with the discharge passage of the pump
and adapted to actuate the displacement regulating member of the pump in such a direction
as to increase the displacement of the pump; a load rensing valve adapted to connect
or disconnect the pressure receiving chamber of the large diameter piston with or
from the discharge passage of the pump; and means for applying pushing forces to the
load sensing valve so as to push its spool in such a direction as to communicate the
discharge passage of the pump with the pressure receiving chamber of the large diameter
piston, wherein during normal operation of the work implement the flow rate of fluid
discharged by the pump is controlled in such a manner that the difference between
the discharge pressure of the pump and the load pressure is always kept constant,
whilst during inching operation of the work implement the flow rate of fluid discharged
by the pump is reduced.
[0007] According to a second aspect of the present invention, there is provided a hydraulic
circuit apparatus for supplying fluid under pressure into hydraulic cylinders for
a work implement as set forth in the first apparatus, wherein the pushing force applying
means comprises: a proportional position action electromagnetic solenoid provided
on one side of the load sensing valve; a mode change-over switch for the electromagnetic
solenoid; and a controller adapted to receive an inching operation mode signal transmitted
by the mode change-over switch and send an electric current to the electromagnetic
solenoid.
[0008] Further, according to a third aspect of the present invention, there is provided
a hydraulic circuit apparatus for supplying fluid under pressure into hydraulic cylinders
for a work implement as set forth in the first aspect, wherein the pushing force applying
means comprises: a pilot pump; a conduit for introducing pilot fluid under pressure
discharged by the pilot pump into a pressure receiving section provided on one side
of the load sensing valve; a change-over valve provided in the conduit; a proportional
position action electromagnetic solenoid provided on one side of the change-over valve;
a mode change-over switch for the electromagnetic solenoid; and a controller adapted
to receive an inching operation mode signal transmitted by the mode change-over switch
and send an electric current to the electromagnetic solenoid.
[0009] According to the present invention incorporating the above-mentioned aspects, since
the flow rate of fluid discharged by the variable displacement pump is controlled
in such a manner that the difference between the discharge pressure of the pump and
the load pressure is always kept constant, a stable operation of the work implement
is ensured, and also during inching operation of the work implement the displacement
regulating member of the variable displacement member of the variable displacement
pump can be actuated in such a direction as to reduce the displacement of the pump
by applying pushing forces to the load sensing valve so as to push its spool in such
a direction as to communicate the discharge passage of the pump with the pressure
receiving chamber of the large diameter piston. Accordingly, since during inching
operation of the work implement the flow rate of fluid discharged by the variable
displacement pump can be reduced, the amount of fluid under pressure to be supplied
into the hydraulic cylinders for the work implement can be controlled finely to an
extremely small amount so that the inching operational characteristic can be enhanced.
[0010] The above-mentioned and other objects, aspects and advantages of the present invention
will become apparent to those skilled in the art when reference is made to the following
description and the accompanying drawings in which preferred embodiments incorporating
the principles of the present invention are shown by way of example only.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011]
Fig. 1 is a hydraulic circuit diagram showing a first embodiment of the present invention;
Fig. 2 is a graph showing the relationship between the flow rate of fluid under pressure
supplied into hydraulic cylinders for a work implement and the stroke of an operating
valve associated therewith; and
Fig. 3 is a hydraulic circuit diagram showing a second embodiment of the present invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0012] The present invention will now be described in detail below by way of several preferred
embodiments thereof with reference to the accompanying drawings.
[0013] Referring first to Figs. 1 and 2, the first embodiment of the present invention is
described.
[0014] A variable displacement pump 2 driven by an engine 1 has a discharge passage 2a connected
with inlets of a plurality of operating valves 3, whose outlet sides are connected
by their respective conduits 4 with hydraulic cylinders 5 of work implements, respectively.
Each conduit 4 is provided with a pressure compensating valve 6. The load pressures
P
LS in the conduits 4 are compared by a shuttle valve 7, and a higher load pressure P
LS detected as a result of the comparison is introduced into spring chambers of the
pressure compensating valves 6 so that the valves 6 may be set at a pressure corresponding
to the higher load pressure P
LS.
[0015] By so doing, the fluid under pressure discharged by one variable displacement pump
2 can be supplied to the hydraulic cylinders 5 for work implement.
[0016] The displacement of fluid from the variable displacement pump 2 is controlled so
that the difference between the discharge pressure P₁ and the load pressure P
LS is always kept constant.
[0017] Stating more specifically, a displacement regulating member 8 of the variable displacement
pump 2 is actuated by a large piston 9 in such a direction as to reduce the displacement,
and by a small piston 10 in such a direction as to increase the displacement. Further,
a pressure receiving chamber 9a of the large piston 9 is controlled to be selectively
connected through a load sensing valve 11 either with a fluid tank or with the discharge
passage 2a, and a pressure receiving chamber 10a of the small piston 10 is connected
with the discharge passage 2a.
[0018] The above-mentioned load sensing valve 11 has a spool arranged to be pushed by the
pressure in the discharge passage 2a; that is, the discharge pressure P₁ and the thrust
created by a proportional position action electromagnetic solenoid 12 in such a direction
as to incresed the area of its port communicating with the pressure receiving chamber
9a of the large piston 9, and also pushed by the outlet pressure in the operating
valves 3; that is, the load pressure P
LS in such a direction as to reduce the area of the port thereof communicating with
the pressure receiving chamber 9a. This load sensing valve 11 is arranged to effect
control such that where the thrust created by the proportional position action electromagnetic
solenoid 12 is zero, and when the difference between the discharge pressure P₁ and
the load pressure P
LS (P₁ - P
LS) is increased, the pressure in the pressure receiving chamber 9a of the large piston
9 is increased so as to actuate the displacement regulating member 8 in such a direction
as to reduce the displacement to thereby reduce the discharge flow rate per one revolution
to reduce the discharge pressure P₁. Whilst, where the thrust created by the solenoid
12 is zero, and when the difference between the discharge pressure P₁ and the load
pressure P
LS (P₁ - P
LS) is reduced, the pressure in the pressure receiving chamber 9a of the large piston
9 is reduced so as to actuate the displacement regulating member 8 in such a direction
as to increase the displacement to thereby increase the discharge flow rate per one
revolution to incresae the discharge pressure P₁, whereby controlling the displacement
of fluid from the variable displacement pump 2 so that the difference between the
discharge pressure P₁ and the load pressure P
LS (P₁ - P
LS) may always be kept constant. Further, when a thrust is created by the proportion
position action electromagnetic solenoid 12, the spool of the load sensing valve 11
is pushed in such a direction as to increase the area of the port thereof communicating
with the pressure receiving chamber 9a so as to increase the pressure in the chamber
9a of the large piston 9 regardless of the pressure between the discharge pressure
P₁ and the load pressure P
LS to move the displacement regulating member 8 in a direction to reduce the displacement,
thereby reducing the flow rate of fluid per one revolution.
[0019] Stating in brief, the pressure between the discharge pressure P₁ and the load pressure
P
LS is reduced by the thrust created by the proportional position action solenoid 12
so as to reduce the discharge flow rate of fluid from the variable displacement pump
12.
[0020] The above-mentioned proportional position action electromagnetic solenoid 12 is supplied
with electric current from a controller 13, to which a mode signal from a mode change-over
switch 14 is inputted. When a normal mode signal is inputted by the mode change-over
switch 14 to the controller 13, the proportional position action electromagnetic solenoid
12 is not supplied with electric current, whilst when an inching operation mode signal
is inputted by the mode change-over switch 14 to the controller 13, the electromagnetic
solenoid 12 is supplied with electric current.
[0021] Such being the arrangement, during inching of the work implement, the flow rate of
fluid discharged by the variable displacement pump 2 becomes less than that in the
normal operation, so that the flow rate of fluid to be supplied into the hydraulic
cylinders 5 for work implement changes in proportion to the stroke of the operating
valves 3 as shown by a dotted line "A" in Fig. 2 and becomes less than the flow rate
of fluid in the normal operation as shown by a solid line B in Fig. 2, thus rendering
it possible to effect fine control of the amount of fluid supplied into the hydraulic
cylinders 5 for the work implement to improve the inching operation characteristic.
[0022] Fig. 3 shows the second embodiment of the present invention. In this embodiment,
a pilot pump 15 is driven by an engine 1, and a discharge passage 15a of the pump
15 is connected through a change-over valve 16 with a pressure receiving section 11a
of a load sensing valve 11. The change-over valve 16 is arranged to be kept at its
shut-off position I by the resilient force of a spring mounted therein, and also kept
at its communicating position II when its solenoid 16 is energized. The solenoid 16
is supplied with electric current from a power supply through a mode change-over switch
14 and the controller 13.
[0023] Further, the component parts shown in Fig. 3 with the same reference numerals as
those used in the first embodiment shown in Fig. 1 are the same component parts, and
therefore description of them is omitted herein to avoid duplication of explanation.
[0024] In the second embodiment shown in Fig. 3, when a mode change-over switch 14 is located
at its inching operation mode position so as to input an inching operation mode signal
from the switch 14 to a controller 13 and send an electric current to a solenoid 16a,
thereby energizing the same, a change-over valve 16 is changed over to its communicating
position II so that the pilot fluid under pressure from a pilot pump 15 is supplied
into a pressure receiving section 11a of a load sensing valve 11, and as a result,
its spool is pushed in such a direction as to increase the area of the port thereof
communicating with pressure receiving chamber 9a of a large piston 9, thereby reducing
the amount of fluid discharged by a variable displacement pump 2.
1. A hydraulic circuit apparatus for supplying fluid under pressure into hydraulic cylinders
for a work implement arranged so as to connect a discharge passage of a variable displacement
pump through operating valves with the cylinders for the work implement, said apparatus
comprising a large diameter piston for actuating a displacement regulating member
of said variable displacement pump in such a direction as to reduce the displacement
of the pump; a small diameter piston having a pressure receiving chamber connected
with said discharge passage of the pump and adapted to actuate the displacement regulating
member of said pump in such a direction as to increase the displacement of the pump;
a load sensing valve adapted to connect or disconnect the pressure receiving chamber
of said large diameter piston with or from the discharge passage of said pump; and
means for applying pushing forces to the load sensing valve so as to push its spool
in such a direction as to communicate the discharge passage of said pump with the
pressure receiving chamber of said large diameter piston, wherein during normal operation
of the work implement the flow rate of fluid discharged by the pump is controlled
in such a manner that the difference between the discharge pressure of the pump and
the load pressure is always kept constant, whilst during inching operation of the
work implement the flow rate of fluid discharged by the pump is reduced.
2. A hydraulic circuit apparatus for supplying fluid under pressure into hydraulic cylinders
for a work implement as claimed in claim 1, wherein said pushing force applying means
comprises: a proportional position action electromagnetic solenoid provided on one
side of said load sensing valve; a mode change-over switch for the electromagnetic
solenoid; and a controller adapted to receive an inching operation mode signal transmitted
by the mode change-over switch and send an electric current to said electromagnetic
solenoid.
3. A hydraulic circuit apparatus for supplying fluid under pressure into hdyraulic cylinders
for a work implement as claimed in claim 1, wherein said pushing force applying means
comprises: a pilot pump; a conduit for introducing pilot fluid under pressure discharged
by the pilot pump into a pressure receiving section provided on one side of said load
sensing valve; a change-over valve provided in the conduit; a proportional position
action electromagnetic solenoid provided on one side of the change-over valve; a mode
change-over switch for the electromagnetic solenoid; and a controller adapted to receive
an inching operation mode signal transmitted by the mode change-over switch and send
an electric current to said electromagnetic solenoid.