[0001] The present invention relates to apparatus for filling aerosol dispensers.
[0002] A hand operated aerosol dispenser or can filling apparatus is described in GB Patent
No. 1,103,083. This apparatus comprises a cylinder into which a liner is placed. The
liner has an upper container portion, a central piston receiving portion and a lower
aerosol valve receiving portion. The apparatus has a frame with a base for supporting
an aerosol can with its protruding valve uppermost and a recessed bracket above the
base to receive the cylinder. Pivotally mounted to the frame is an arm having a handle
which engages with a piston. The piston is arranged to fit into the liner and cooperate
with the central piston receiving portion to pump liquid from the upper container
portion through the aerosol can valve into the can. When the can is filled the liner
is usually thrown away. The liner is made of translucent plastics so that its content
level when in the cylinder can be viewed through a window in the cylinder.
[0003] Whilst the above known apparatus is easy to operate and suitable for filling small
numbers of cans, when large numbers of cans have to be filled removal and disposal
of liners which necessitates removal of the piston and disconnection of the piston
from the operating arm is time consuming, can be messy and requires new liners to
be constantly available.
[0004] A further aerosol can filler is described in GB Patent No. 1260264. This has a power
actuated piston which works in a paint receiving cylinder. The piston operates from
an upper position which is within the cylinder so that the cylinder is awkward to
fit and is normally left in the apparatus after filling a can. This makes it troublesome
to clean and furthermor there are problems with ensuring accurate entry of the piston
into lower part of the cylinder.
[0005] An aerosol dispenser filling apparatus according to the invention comprises a cylinder
having a lower aerosol can valve engaging portion, the cylinder being removably mounted
to a part of the apparatus above an aerosol can receiving position, a piston mounted
in the apparatus and means to actuate the piston for movement within the cylinder
to force liquid within the cylinder through a valve of aerosol can mounted to the
valve engaging portion characterised in that the piston is mounted for movement from
a position outside and above the cylinder when mounted in the apparatus and in that
the cylinder has an upper open flared extremity to guide the piston into the cylinder.
[0006] In the apparatus according to the invention the cylinder does not require a liner
since the piston engages directly with the cylinder wall and it is a simple operation
to fit the can and cylinder together, fill the cylinder which can if required be weighed
together to check the cylinder contents. The cylinder and can together are then slid
into the apparatus and suitably by means of a powered activator means the piston is
lowered into the cylinder to force the liquid contents of the cylinder into the can.
[0007] Preferably the valve engaging portion of the cylinder is threaded to engage around
a periphery of the aerosol can valve. This enables the can to be locatable off the
base of the apparatus to allow for different can sizes to be accommodated within the
apparatus. An adjustable base can be provided in the apparatus for seating the cans
so that load is taken from the threaded connection between the cylinder and can valve.
[0008] Preferably the cylinder has a recessed portion or circumferential groove at its lower
end to engage with a recess in a support part of the apparatus. The cylinder may have
a drip receiving circumferential extension above the recessed portion.
[0009] In order to obtain a good liquid tight seating between the cylinder and aerosol valve
a cylindrical protrusion may be provided in the lower part of the cylinder which is
adapted to fit within the outlet aperture of the aerosol valve, the cylindrical protrusion
having a central conduit connecting the cylinder to the can.
[0010] To prevent the piston entering the cylinder before it is in place an interlock device
may be provided in an actuation circuit. In order to prevent spillage or accidents
the cylinder and can positions in the apparatus may be enclosed with an entry door.
This door may have a further interlock to prevent actuation taking place before the
door is closed.
[0011] An embodiment of the invention will now be described with reference to the accompanying
drawings in which:
Figure 1 shows an aerosol dispenser fitting apparatus according to the invention,
Figure 2 is an enlarged cross sectional view of a part of the apparatus of Figure
1 showing cylinder, piston and aerosol can head relationship, and
Figure 3 is an enlarged cross sectional view of a part of the apparatus shown in Figure
2 showing the engagement of cylinder and aerosol can head.
[0012] In Figure 1 aerosol dispenser or can filling apparatus is shown having an enclosing
casing or cabinet removed but indicated by broken lines 2. The casing has a door (not
shown) giving access to the interior below a top plate 4.
[0013] The apparatus has a frame formed from top plate 4, a central plate 6 and a base plate
8 held together by spacer tubes 10 and 12. The plates are secured by nuts 14 threaded
to the bars 12.
[0014] Mounted to top plate 4 is a pneumatic actuator motor 16 which drives a piston rod
18 to which is attached a piston 20.
[0015] Below piston 20 a cylinder 24 into which piston 20 can descend is removably mounted
in a slot 22 in plate 6. The cylinder 24 has an upper open flared extremity 26 which
guides the piston into the cylinder. The cylinder 26 has a base portion 28 which is
recessed by providing a circumferential groove 30 (see Figure 2) and a drip receiving
circumferential extension 32 having an upwardly facing drip trough 34.
[0016] A valve engaging portion 36 of the cylinder is shown in more detail in Figure 3.
[0017] On the lower surface 38 of bottom portion 36 a central hole 40 is threaded at 42
to engage with an extension 43 of a valve 44 of aerosol dispenser can 46. Below extension
43 is a spring loaded valve member 48 sealing onto a seating 50. Within hole 40 is
a cylindrical protrusion 52 of a member 54 screwed into base portion 28. A central
conduit 56 communicates from the interior 58 of the cylinder 24 to the valve duct
60 of the can 46 and thence to the interior 62 of the can. The bottom portion 36 has
a cylindrical surface 64 which fits snugly into a recess 66 of the can 46. The recess
66 is defined by a cylindrical inner wall 68 and a base 70.
[0018] Due to the engaging arrangements between the base of the cylinder and the can it
is not necessary to support the can base 76 on base plate 8 but a suitable jacking
device could be provided if necessary.
[0019] Interlock switches 78 and 80 can be provided in the actuator motor circuit to prevent
operation of the motor of the door of the cabinet is not closed or if the cylinder
24 is not fully home in its slot 22.
[0020] In order to operate the apparatus, a cylinder 24 is screwed to an aerosol can 46
and paint or whatever other liquid is required is poured into the open end of the
cylinder. The cylinder with can may be weighed before and after filling to ensure
the correct quantity in the cylinder. This allows formulations to be weighed directly
into the cylinder. The cylinder with can is then placed in slot 22 and the cabinet
door closed. The actuator is then turned on and the piston 20 descends into the cylinder
to force the liquid from the cylinder to the can through valve 44 into can 46. At
the bottom of its stroke an indicator signal indicates the completion of the cycle
and a suitable switch stops the actuator and reverses the piston direction to raise
the piston clear of the cylinder.
[0021] After a batch of cans has been filled or a different colour is to be used all parts
are thoroughly cleaned.
1. An aerosol dispenser filling apparatus comprising a cylinder (24) having a lower aerosol
can valve engaging portion (36), the cylinder being removably mounted to a part (6)
of the apparatus above an aerosol can receiving position, a piston (20) mounted in
the apparatus and means (16) to actuate the piston for movement within the cylinder
to force liquid within the cylinder through a valve (44) of an aerosol can (46) mounted
to the valve engaging portion characterised in that the piston is mounted for movement
from a position outside and above the cylinder when mounted in the apparatus and in
that the cylinder has an upper open flared extremity (26) to guide the piston into
the cylinder.
2. An apparatus as claimed in claim 1 wherein the valve engaging portion (36) is threaded
(42) to engage around a periphery of the aerosol can valve.
3. An apparatus as claimed in claim 1 or 2 wherein a jacking device is provided on a
base (8) of the apparatus for adjustably seating aerosol cans in the apparatus.
4. An apparatus as claims in any one of claims 1 to 3 wherein the cylinder has a recessed
portion (30) at its lower end (28) to engage with a recess (22) in a central part
(6) of the apparatus.
5. An apparatus as claimed in claim 4 wherein the cylinder has a circumferential extension
(32) above the recessed portion (30), the extension having an annular upwardly facing
drip trough (34).
6. An apparatus as claimed in any one of claims 1 to 5 wherein the aerosol can valve
engaging portion (36) has a cylindrical protrusion (52) within a hole (40) in the
engaging portion, the protrusion having a central conduit (56) for communicating from
the interior (58) of the cylinder to a valve duct (60) of an aerosol can (46) fitted
into the apparatus.
7. An apparatus as claimed in any one of claims 1 to 6 wherein the means (16) to actuate
the piston comprises a power driven actuator having an interlock switch (78) so arranged
as to detect if the cylinder is fully home in the apparatus and to prevent actuation
of the piston in the event of the cylinder not being fully home.
8. An apparatus as claimed in any one of claims 1 to 7 wherein the means (16) to actuate
the piston comprises a power driven actuator and wherein a cabinet having a door is
provided to enclose the cylinder and can when mounted in the apparatus, an interlock
switch (80) being mounted to the cabinet to prevent actuation of the piston in the
event of the door not being closed.