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EP 0 443 421 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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06.07.1994 Bulletin 1994/27 |
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Date of filing: 13.02.1991 |
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International Patent Classification (IPC)5: B08B 3/02 |
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Device for cleaning hand operated spray guns
Vorrichtung zum Reinigen handbetriebener Spritzpistolen
Dispositif pour nettoyer des pistolets de peinture commandés à la main
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Designated Contracting States: |
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DE FR GB IT NL SE |
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Priority: |
19.02.1990 SE 9000579
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Date of publication of application: |
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28.08.1991 Bulletin 1991/35 |
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Proprietor: DRESTER AB |
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S-232 37 Arlöv (SE) |
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Inventors: |
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- Stern, Leif Einar
S-225 90 Lund (SE)
- Beijbom, Peter
S-223 71 Lund (SE)
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Representative: Rottmann, Maximilian R. et al |
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c/o Rottmann, Zimmermann + Partner AG
Glattalstrasse 37 8052 Zürich 8052 Zürich (CH) |
| (56) |
References cited: :
US-A- 4 785 836 US-A- 4 923 522
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US-A- 4 793 369
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to a device for cleaning hand operated spray guns,
preferably hand operated spray guns used for painting vehicles in repair shops, whereby
said device includes a sealable space with holders permitting positioning of preferably
one spray gun at a time in such a way relative to nozzles that said nozzles can spray
solvent onto and into said spray gun for cleaning thereof, and whereby said nozzles
are provided for automatic cleaning of the spray gun.
[0002] In prior art devices such as disclosed in US-A-4 785 836, one uses the principle
of pumping up the solvent, preferably thinner, from a container therefor by means
of a solvent pump and direct jets of solvent onto and/or into the spray gun to be
cleaned. A decisive problem with this principle is the difficulty, at a reasonable
cost, of series production of a solvent pump which can withstand solvents for a longer
period. This is due to the fact that solvents are so aggressive that gaskets and valves
in the solvent pump are damaged. Furthermore, contaminated solvents are hard to pump,
which might cause damages on movable parts of the pump because of overload. A third
problem is that deposits (e.g. pigments and binders) from contaminated solvent jeopardize
the function of the pump. Corrosive damages that water in solvents might cause on
movable members, e.g. ball bearings, should also be mentioned.
[0003] Another problem with prior art principles is that it is not possible to carry out
a manual cleaning, which is sometimes necessary or at least preferable.
[0004] The object of the present invention is to eliminate these problems and provide a
substantially improved cleaning device. This is arrived at according to the invention
by means of the characterizing features of claim 1.
[0005] While, in the device according to the invention, solvent is fed to the object by
means of pressurized air from a pressurized-air system, the need for solvent pumps
is completely eliminated. This means that the problem with frequent breakdowns because
of pump damages is eliminated and that an expensive unit in the form of a solvent
pump can be dispensed with. While additionally, the pressurized-air system according
to the invention is adapted, when required, to feed solvent by means of pressurized
air through a nozzle for manual cleaning, automatic as well as manual cleaning may
be carried out with the one and same device.
[0006] The invention will be further described below with reference to the accompanying
drawings, wherein
figure 1 is a perspective view of a cleaning device according to the invention for
cleaning hand operated spray guns, whereby a part of the interior of the device is
visible;
figure 2 is a plan view of a cleaning space in the cleaning device of fig. 1 with
a spray gun located therein;
figure 3 is a plan view of the same cleaning space as in fig. 2 but with another type
of spray gun located therein;
figure 4 is a circuit diagram over a system forming part of the cleaning device of
the invention;
figure 5 is a section through a time valve forming part of the cleaning device;
figure 6 is a section through an ejector with a nozzle forming part of the cleaning
device (the section taken horizontally and perpendicular through the detail as shown
in fig. 4);
figures 7 and 8 are sections through two valves forming part of the cleaning device;
figure 9 is a section through a sedimentation device included in the cleaning device;
figure 10 is a schematic view of a cleaning device according to the invention provided
with a ventilating device; and
figure 11 is a perspective view of an alternatively designed cleaning device according
to the invention.
[0007] The cleaning device 1 illustrated in the figures is adapted for cleaning hand operated
spray guns 2 or 3, preferably spray guns for painting vehicles in repair shops. Accessories
to spray guns 2 or 3 and eventually other painting equipment such as brushes, tins,
screens, gauge rods, etc., may also be cleaned in the cleaning device 1. The cleaning
device 1 comprises a frame 4 with a base 5 and a lower space 6 for a tank 7 for clean
solvent. A collecting space 8 is provided above the lower space 6 and above said collecting
space a cleaning space 9 adapted for carrying out an automatic process for cleaning
the spray gun 2 or 3. The cleaning space 9 is sealable by means of a door 10 which
is situated in a half-open hood 11 wherein manual cleaning of the spray gun 2 or 3
may occur and which is connected to a pipe 12 in a ventilating device 77 (see fig.
10) for extraction of injurious gases from the hood 11.
[0008] For cleaning the spray gun 2 or 3 in the cleaning space, the cleaning device 1 includes
a pressurized-air system 13 and a solvent system 14 (see fig. 4). The pressurized-air
system 13 is through a pressurized-air conduit 15 connectable to a pressurized-air
outlet (not shown) and in said conduit 15 there is provided a main valve 16 which
opens when the cleaning device is set in operating condition.
[0009] The pressurized-air system 13 includes a pressurized-air conduit 15a through which
pressurized air 17 flows to a regulator 18. From said regulator 18, pressurized air
17 flows through a pressurized-air conduit 19 and a branch conduit 19a to a first
time valve 20 and through a branch conduit 19b to a second time valve 21. From the
first time valve 20, the pressurized air may flow through a pressurized-air conduit
22 to branch conduits 22a and therefrom to ejectors 23 for recycled solvent (see fig.
6). From the second time valve 21, pressurized air may flow through the pressurized-air
conduit 25 to a block valve 26 and if this valve is open, through a pressurized-air
conduit 27 to branch conduits 27a and therefrom to ejectors 24 for clean solvent.
[0010] The pressurized-air system 13 is controlled by a time settable control device 28.
This control device is through a conduit 29 connected with the pressurized-air system
13 and said conduit 29 has a valve 31a which is closed at rest but openable by means
of a foot pedal 31b. When the valve 31a is opened, pressurized air can flow through
a branch conduit 29a to a pressure chamber 21a in the time valve 21. In the branch
conduit 29a there is provided a check valve 30 (see fig. 7) which lets through pressurized
air to the time valve 20 via apertures 31 in a membrane-like valve body 32 when said
valve body moves from its seat 33. Thereafter, a return spring 34 closes the check
valve 30 such that the pressure chamber 20a in the time valve 20 can not communicate
with the pressure chamber 21a in the time valve 21.
[0011] While pressurized air has flown into the pressure chamber 20a of the time valve 20,
a diaphragm 35 and thus, a seat valve 36 is moved from its seat 37, whereby pressurized
air can flow through the time valve 20 from the branch conduit 19a to the pressurized-air
conduit 22. Hereby, a pressurized-air conduit 38 to the block valve 26 (see fig. 8)
is put under pressure, the valve body 39 and spring 40 of said valve 26 being designed
such that the valve body 39 engages a seat 41 and keeps the block valve 26 closed
when the pressures in the conduits 38 and 25 are equal. Hereby, the block valve 26
prevents pressurized air from flowing from the pressurized-air conduit 25 to the pressurized-air
conduit 27. The valve body 39 and spring 40 are also designed such that pressurized
air in the conduit 25 is able to open the block valve 26 when the pressure in the
conduit 38 ceases. By means of this block valve 26 it is obtained that as long as
the supply of pressurized air through the time valve 20 to the ejectors 23 for contaminated
(used) solvent is open, the supply of pressurized air through the time valve 21 to
the ejectors 24 for clean solvent is closed.
[0012] The pressure chambers 20a, 21a in the time valves 20, 21 include capillary tubes
42 through which pressurized air slowly may leak out into the surroundings for obtaining
atmospheric pressure in each pressure chamber 20a, 21a and thereby enable closing
of the seat valve 36 by means of a return spring in cooperation with the pressure
reduction across said seat valve. The capillary tubes 42 of the time valves 20, 21
are differently dimensioned such that the time valve 20 is open preferably for a shorter
time (e.g. about 2 minutes) than the time valve 21 (which is open e.g. about 3 minutes).
[0013] The opening time of the seat valve 36 is dependent on the length and/or through-flow
area of the capillary tube 42, and this time can be determined by providing a capillary
tube 42 of a certain length and/or through-flow area and changed by replacing this
tube by another capillary tube 42 of different length and/or through-flow area.
[0014] The control device 28 further includes a manometer 43, which through a conduit 44
is connected with the pressurized-air conduit 25 of the pressurized-air system 13.
This manometer 43 is adapted to indicate when the cleaning automatism is in operation
and it permits control of the air pressure in the pressurized-air system. The supply
of pressurized air to the pressurized-air system 13 should be such that the manometer
43 shows a pressure of 5-6 bars.
[0015] In the pressurized-air conduit 15a of the pressurized-air system 13 there is provided
a relief valve 45 which is controlled by a magnetic body 46 located in the door 10.
The relief valve 45 operates such that the magnetic body 46 draws a valve ball (not
shown) from its seat when the door 10 is closed, which means that the relief valve
45 is kept open when the door 10 is closed. When the door 10 is opened, the magnetic
body 46 is moved such that it can not retain the valve ball, but said valve is by
the pressurized air brought into engagement with its seat, whereby the relief valve
45 is closed.
[0016] The solvent system 14 includes a collecting and recycling device 47 for collecting
used solvent 48 and for recycling thereof. The collecting space 8 for used solvent
48 forms part of the collecting and recycling device 47 and at least one suction hose
49 for feeding used solvent 48 to a suction opening 49a in the ejector 23 (see fig.
6) is inserted into said used solvent 48. The ejector 23 operates in a known manner,
i.e. when pressurized air through the branch conduit 22a is fed through its nozzle
to its venturi tube, used solvent 48 is due to the venturi effect drawn through the
suction opening 49a into the flow of pressurized air and the pressurized air 50 containing
used solvent 48 is discharged through at least one nozzle 51 for cleaning the spray
gun 2 or 3.
[0017] Each nozzle 51 preferably consists of a unit in which the ejector 23 for used solvent
48 as well as the ejector 24 for clean solvent 53 are included. Passages for discharging
used and clean solvent 48 and 53 respectively, and forming part of said unit, extend
preferably in parallel to each other.
[0018] The solvent system 14 also includes a feed device 52 for feeding clean solvent 53
from the tank 7 to the ejector 24. For this object, at least one suction conduit 54
is inserted into the tank 7 and said suction conduit is adapted to feed clean solvent
to a suction opening 55 in the ejector 24 (see fig. 6). The ejector 24 also operates
in a known manner, i.e. when pressurized air through the branch conduit 27a is fed
through its nozzle to its venturi tube, clean solvent is due to the venturi effect
drawn through the suction opening 55 into the flow of pressurized air, and the pressurized
air 56 containing clean solvent 53 is discharged through the nozzle 51 (or a separate
nozzle when required) for cleaning the spray gun 2 or 3.
[0019] The pressurized-air system 13 further includes a pressurized-air conduit 57 to an
ejector (not shown) in a nozzle 58 for manual cleaning of the spray gun 2 or 3 and
there is preferably provided in said conduit 57 a valve 59 which is operated by means
of a foot pedal 60. A suction conduit 61 is preferably connected with the ejector
in the nozzle 58 and clean solvent is suck through this conduit from the tank 7 to
the ejector for discharging pressurized air containing clean solvent 53 through the
nozzle 58.
[0020] The nozzle 58 for manual cleaning of the spray gun 2 or 3 is preferably located in
an upper space above the sealable space 9 and said nozzle 58 is preferably directed
downwards towards said sealable space 9.
[0021] The upper space with the nozzle 58 may be defined by the half-open hood 11 (see fig.
1) and said space may communicate with the ventilating device 77 for ventilation thereof.
[0022] As an alternative, the nozzle 58 can preferably be provided in the sealable space
9 in such a way that the nozzle 58 is accessible when said sealable space 9 is opened.
[0023] As is apparent from fig. 11, the nozzle 58 can be located on the underside of a lid
78 which is pivotally mounted either for closing the sealable space 9 or for being
set in an upwardly directed position U such that the sealable space 9 is open in an
upwards direction. The nozzle 58 is preferably mounted such that it directs its jets
of pressurized air containing solvent in a downward direction towards the sealable
space 9 when the lid 78 is set in said upwardly directed position U.
[0024] The lid 78 preferably includes a screen 79 which screens the nozzle 58 in upwards
direction and preferably also in sideways directions, whereby dispersion of unhealthy
gases is obstructed.
[0025] The nozzle 58 is preferably located on the lid 78, but may alternatively be mounted
on the screen 79 or on the lid 78 as well as on the screen 79.
[0026] A branch conduit 62 extends from the pressurized-air conduit 57 to an extraction
device operated by pressurized air for sucking out or extracting injurious gases from
the hood 11.
[0027] As is apparent from figs. 2 and 3, the cleaning space 9 is provided with a yoke 63
on which the spray gun 2 or 3 can be placed, with another yoke 64 for the paint container
65 for the spray gun (the so called cup) and a yoke 66 for the cap 67 to the paint
container 65. The cleaning space 9 is also provided with a suitable number of nozzles
51 (here at least eight nozzles) for cleaning the spray gun interiorly and externally
and for cleaning the various parts of the spray gun. For cleaning the interior of
the spray gun 2 (the spray gun 2 has an overlying paint container 65), it can be provided
with a so called extension tube 68 which is moved a distance into one of the nozzles
51 (see fig. 2). While the trigger of the spray gun is kept depressed by means of
a wedge 69, the pressurized air containing solvent can pass through the paint passages
of the spray gun during cleaning thereof and then out through the paint discharge
nozzle 70 of said spray gun. The spray gun 2 or 3 is placed lying down in the cleaning
space 9 with its paint discharge nozzle 70 situated in front of another nozzle 51
which is adapted to direct pressurized air containing solvent towards the exterior
of the paint discharge nozzle 70 for cleaning thereof.
[0028] The pressurized air containing solvent and discharged by the nozzles 51 defines a
turbulent cloud or mist of solvent in the cleaning space 9, whereby all exterior surfaces
of the spray gun 2 or 3 or parts thereof are reached by the solvent.
[0029] Fig. 3 shows that a spray gun 3 with an underlying paint container 65 can also be
cleaned in the cleaning space 9. Since such a spray gun 3 has a suction tube 68a,
said gun is connected by inserting the end portion of said suction tube into one of
the nozzles 51. The spray gun 3 is placed lying down on the yoke 63 and the paint
container 65 is put in the yoke 64.
[0030] The collecting and recycling device 47 for collecting and recycling solvent, includes
a sedimentation device 71 situated in the collecting space 8 and having guide means
72 in the shape of a screen like insert (see fig. 9) which is closed on top and open
at the bottom. The guide means 72 has a somewhat smaller outer dimension than the
inner dimension of the collecting space 8 in order to define a narrow gap 73 therearound.
Used solvent 48 flowing down from the cleaning space 9 is guided outwardly towards
the gap 73 by the guide means 72, flows into said gap and then slowly inwards beneath
inwardly directed portions 74 of the guide means 72, whereby contaminants 75 in the
solvent fall to the bottom region 76 of the collecting space 8. The suction hose 49
(or suction hoses) of the solvent system 14 is provided to open above the inwardly
directed portions 74. It is hereby prevented that the suction hose 49 can reach down
into the bottom region 76 and contaminants 75 included therein. Instead, it is ensured
that the suction hose 49 sucks solvent from the area above the bottom region 76.
[0031] The ventilating device 77 is adapted to ventilate the sealable space 9 during and/or
after the cleaning operation. If there is also an upper space to be ventilated, this
can be done by means of said ventilating device 72 or by means of another ventilating
device.
[0032] The embodiment of fig. 10 of the ventilating device 77 includes a suction passage
80 through which the sealable space 9 communicates with the tube 12. In this suction
passage 80 there is preferably provided a filter 81 through which air containing solvent
flows to the tube 12. This filter 81 is designed such that it separates solvent from
the air flowing therethrough and it is mounted such that the separated solvent can
flow back down into the sealed space 9.
[0033] The upper space within the hood 11 is also connected with the tube 12 which in turn
is connected with a fan aggregate 82 for generating sufficient air flows in the ventilating
device 77 for effective ventilation of the sealed space 9 and the upper space, such
that persons working at the cleaning device 1 are not subjected to injurious gases.
[0034] The cleaning device 1 is operated as follows:
[0035] The door 10 to the cleaning space 9 is opened and e.g. 10-15 l of solvent, preferably
thinner, is poured directly into said cleaning space 9. A tank 7 with e.g. 10 l of
clean solvent 53, preferably thinner, is placed in the frame 4 and connected with
the solvent system 14. The hand operated spray gun 2 or 3 to be cleaned, is arranged
in a suitable manner in the cleaning space 9.
[0036] Before the cleaning automatism is started, the door 10 must be closed and then the
valve 16 for the pressurized air 17 is opened. The cleaning automatism is started
by pressing the foot pedal 31b to open the valve 31a. On the manometer 43 one can
read if the cleaning automatism is operating and if the air pressure is correct. During
a cleaning cycle of e.g. 3 minutes, cleaning with used solvent 48 may occur for about
2 minutes (pre-wash) and then with clean solvent 53 for about 1 minute (after-wash).
When the washing cycle is finished, the pressure in the pressurized-air system 13
drops and ceases to exist when the pressurized air is cut off with the valve 16.
[0037] If one wishes to additionally clean any part of the spray gun 2 or 3, this cleaning
may be carried out manually by means of the nozzle 58. This manual cleaning is started
by opening the valve 51 by means of the foot pedal 60. It is also possible to clean
only the spray gun 2 or 3 or any part thereof manually by means of the nozzle 58.
[0038] The invention is not limited to the device described above, but may vary within the
scope of the following claims. Thus, cleaning may eventually occur only with recycled
solvent or only with clean solvent. The cleaning process may be carried out only automatically
or only manually and the time periods in a cleaning cycle can be adapted to the existing
requirements. The spray guns and/or parts thereof may be arranged in other ways than
described and the device may be used for other types of hand operated spray guns than
the spray guns shown and for other accessories thereto.
[0039] The cleaning device can be designed in other ways than shown and described; the nozzles
can e.g. be designed and located differently. There can be more than one nozzle 58
for manual cleaning and this or these nozzles can be located in other ways than shown.
Finally, it should be noted that other solvents than thinner can be used for cleaning
with the device according to the invention.
1. Device for cleaning hand operated spray guns, preferably hand operated spray guns
used for painting vehicles in repair shops, whereby said device includes a sealable
space (9) with holders (63 and/or 68) permitting positioning of preferably one spray
gun (2 or 3) at a time in such a way relative to nozzles (51) that said nozzles can
spray solvent (48 or 53) onto and into said spray gun (2 or 3) for cleaning thereof,
and whereby said nozzles (51) are provided for automatic cleaning of the spray gun
(2 or 3), characterized in that a pressurized-air system (13) is provided to spray solvent (48 or 53) by means
of pressurized air (17) and without the use of liquid pump devices therefor, onto
and into the spray gun (2 or 3) through said nozzles (51) for automatic cleaning of
said spray gun, and that the pressurized-air system (13), when required, is provided
also to permit spraying of solvent (48 or 53) onto the spray gun through at least
one other nozzle (58) for manual cleaning of said spray gun.
2. Device according to claim 1, characterized in that the device permits collection of used solvent (48) and recycling thereof for
cleaning of the spray gun (2 or 3) with recycled solvent (48) and permits supply of
clean solvent (53) for subsequent cleaning of the spray gun (2 or 3) therewith.
3. Device according to claim 1 or 2, characterized in that nozzles (51) for automatic cleaning of the spray gun (2 or 3) discharge solvent
(48 or 53) in such a manner in the space (9) that a turbulent cloud is formed consisting
of an airborne solvent around the spray gun (2 or 3) so that solvent (48 or 53) may
deposit on those surfaces of the spray gun facing away from said nozzles (51).
4. Device according to any preceding claim, characterized in that the space (9) is connected with a ventilating device (77) which is provided
to ventilate said space (9) during and/or after the cleaning process.
5. Device according to claim 4, characterized in that the ventilating device (77) includes a filter (81) for separating solvent (48
or 53) from air flowing therethrough and that the filter (81) perferably is provided
such that the solvent (48 or 53) separated therein or portions thereof can flow back
into the space (9).
6. Device according to any preceding claim, characterized in that the nozzle (58) for manual cleaning of the spray gun (2 or 3) is provided in
an upper space situated above the sealable space (9), whereby said nozzle (58) preferably
is directed downwards towards the sealable space (9).
7. Device according to claim 6, characterized in that the upper space with the nozzle (58) for manual cleaning of the spray gun (2
or 3) is defined by a half-open hood (11) and that said upper space is connected with
a ventilating device (77) for ventilation of said space.
8. Device according to any of claims 1-5, characterized in that the nozzle (58) for manual cleaning of the spray gun (2 or 3) is located in
the sealable space (9) in such a manner that said nozzle becomes accessible when the
sealable space (9) is opened.
9. Device according to any of claims 1-5 or 8, characterized in that the nozzle (58) for manual cleaning of the spray gun (2 or 3) is located under
a lid (78) which is pivotally mounted for cleaning or opening the sealable space (9),
whereby said nozzle (58) is directly or indirectly corrected with said lid (78) in
such a manner that said nozzle discharge pressurized air containing solvent in a direction
downwards towards the sealable space (9) when said lid (78) is set in an upwardly
directed position (U) keeping the sealable space (9) open, and that said lid (78)
preferably has a screen (79) for screening said nozzle (58) in an upwards direction
and preferably also in lateral directions.
10. Device according to any preceding claim, characterized in that at least one of said nozzles (51) has an ejector (23) for used solvent (48)
and another ejector (24) for clean solvent (53), whereby passages for discharging
used and clean solvent (48, 53) respectively, extend in parallel with each other.
11. Device according to any preceding claim, characterized in that a time settable control device (28) is provided to permit cleaning of the spray
guns (2 or 3) for a certain time period with used solvent (48) and then with clean
solvent (53) for a certain time period.
12. Device according to claim 11, characterized in that the time settable control device (28) includes a time valve (20 or 21) having
a seat valve (36) which is located in the pressurized-air system (13) and adapted
to open and close said system, that the seat valve (36) cooperates with a diaphragm
(35) in a pressure chamber (20a, 21a) which is put under pressure by bringing it in
contact with the pressurized-air system (13) for opening the seat valve (36) against
the action of a return spring, and thereafter ventilating said pressure chamber (20a,
21a) by means of restriction means (42) for obtaining atmospheric pressure in said
pressure chamber and thereby enable the return spring to close the seat valve (36)
in cooperation with the pressure drop across said valve.
13. Device according to claim 12, characterized in that the restriction means is a capillary tube (42), whereby the opening time of
the seat valve (36) is depending on the length and/or through-flow area of the capillary
tube (42), and that the opening time of the seat valve (36) can be determined by providing
a capillary tube (42) of a certain length and/or through-flow area and changed by
replacing this tube by another capillary tube (42) of different length and/or through-flow
area.
14. Device according to any preceding claim, characterized in that a collecting and recycling device (47) for collecting and recycling of solvent
includes a sedimentation device (71) with guide means (72) for guiding downwardly
flowing solvent (48) to flow down into a gap (73) extending therearound, and then
slowly inwards beneath inwardly directed portions (74) of the guide means (72), during
setting of contaminants (75) in the bottom region (76) of the space (8), whereby at
least one suction hose (49) forming part of the solvent system (14) is provided to
open above the inwardly directed portions (74) of said guide means (72) for sucking
solvent (48) from an area above the bottom region (76).
15. Device according to any preceding claim, characterized in that the spray gun (2 or 3) can be positioned lying down in the space (8) adapted
therefor.
1. Vorrichtung zum Reinigen handbetriebener Spritzpistolen, vorzugsweise handbetriebener
Spritzpistolen, welche zum Spritzen von Fahrzeugen in Reparaturwerkstätten verwendet
werden, wobei die genannte Vorrichtung einen abdichtbaren Raum (9) mit Haltern (63
und/oder 68) aufweist, welche es erlauben, vorzugsweise eine Spritzpistole (2 oder
3) auf einmal bezüglich Düsen (51) so zu positionieren , dass die genannten Düsen
Lösungsmittel (48 oder 53) zwecks Reinigung der gennannten Spritzpistole (2 oder 3)
auf diese und in diese hinein spritzen könnnen, und wobei die genannten Düsen (51)
zur automatischen Reinigung der Spritzpistole (2 oder 3) vorgesehen sind,
dadurch gekennzeichnet, dass:
- ein Druckluftsystem (13) vorgesehen ist, um Lösungsmittel (48 oder 53) zwecks Reinigung
der genannten Spritzpistole (2 oder 3) mittels Druckluft (17) und ohne Verwendung
einer Flüssigkeitspumpe durch die Düsen (51) auf die Spritzpistole und in diese hinein
zu spritzen; und
- das Druckluftsystem (13) nötigenfalls auch so ausgebildet ist, dass es das Spritzen
von Lösungsmittel (48 oder 53) auf die Spritzpistole durch wenigstens eine andere
Düse (58) zwecks manueller Reinigung der genannten Spritzpistole ermöglicht.
2. Vorrichtung nach Anspruch 1,
dadurch gekennzeichnet, dass:
- sie zwecks Reinigung der Spritzpistole (2 oder 3) mit recycliertem Lösungsmittel
(48) das Sammeln von gebrauchtem Lösungsmittel (48) und dessen Recyclierung ermöglicht;
und
- sie die Zufuhr von sauberem Lösungsmittel (53) zwecks nachfolgender Reinigung der
Spritzpistole (2 oder 3) mit solchem ermöglicht.
3. Vorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass zwecks automatischer Reinigung der Spritzpistole (2 oder 3) Düsen (51) Lösungsmittel
(48 oder 53) in solcher Weise in den Raum (9) einspeisen, dass um die Spritzpistole
(2 oder 3) herum eine turbulente Wolke gebildet wird, welche aus in der Luft schwebendem
Lösungsmittel besteht, so dass das Lösungsmittel (48 oder 53) sich auf jenen Oberflächen
der Spritzpistole niederschlagen kann, welche von den genannten Düsen (51) abgewandt
sind.
4. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass der Raum (9) mit einer Ventilationsvorrichtung (77) verbunden ist, welche zur
Ventilation des genannten Raumes (9) während und/oder nach dem Reinigungsprozess vorgesehen
ist.
5. Vorrichtung nach Anspruch 4,
dadurch gekennzeichnet, dass:
- die Ventilationsvorrichtung (77) einen Filter (81) zum Abscheiden des Lösungsmittels
(48 oder 53) aus der ihn durchströmenden Luft aufweist; und
- vorzugsweise der Filter (81) so ausgebildet ist, dass das in ihm abgeschiedene Lösungsmittel
(48 oder 53), oder Teile davon, in den Raum (9) zurückflissen können.
6. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Düse (58) zur manuellen Reinigung der Spritzpistole (2 oder 3) in einem
oberhalb des abdichtbaren Raumes (9) angeordneten oberen Raum angeordnet ist, wobei
die genannte Düse (58) vorzugsweise nach unten gegen den abdichtbaren Raum (9) gerichtet
ist.
7. Vorrichtung nach Anspruch 6,
dadurch gekennzeichnet, dass:
- der obere Raum mit der Düse (58) zur manuellen Reinigung der Spritzpistole (2 oder
3) durch eine halboffene Haube (11) definiert wird; und
- der genannte obere Raum mit einer Ventilationsvorrichtung (77) zur Ventilation des
genannten Raumes versehen ist.
8. Vorrichtung nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass die Düse (58) zur manuellen Reinigung der Spritzpistole (2 oder 3) in dem abdichtbaren
Raum (9) derart angeordnet ist, dass die genannte Düse zugänglich ist, wenn derabdichtbare
Raum (9) geöffnet wird.
9. Vorrichtung nach einem der Ansprüche 1 bis 5 oder 8,
dadurch gekennzeichnet, dass die Düse (58) zur manuellen Reinigung der Spritzpistole (2 oder 3) unter einem
Deckel (78) angeordnet ist, welcher zwecks öffnen oder Schliessen des abdichtbaren
Raumes (9) schwenkbar montiert ist, wobei:
- die genannte Düse (58) mit dem genannten Deckel (78) direkt oder indirekt derart
verbunden ist, dass die genannte Düse lösungsmittelhaltige Druckluft in einer Richtung
nach unten gegen den abdichtbaren Raum (9) einspeist, wenn der genannte Deckel (78)
nach oben in die Stellung U gebracht ist; und
- der genannte Deckel (78) vorzugsweise einen Schirm (79) zum Abschirmen der genannten
Düse (58) gegen oben und vorzugsweise auch gegen die Seiten hin aufweist.
10. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass mindestens eine der genannten Düsen (51) einen Ejektor (23) für gebrauchtes
Lösungsmittel (48) und einen anderen Ejektor (24) für sauberes Lösungsmittel (53)
aufweist, wobei die Durchlässe zur Einspeisung von gebrauchtem und sauberem Lösungsmittel
(48, 53) parallel zueinander verlaufen.
11. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass eine zeiteinstellbare Steuervorrichtung (28) vorgesehen ist, um während einer
bestimmten Zeitdauer eine Reinigung der Spritzpistole (2 oder 3) mit gebrauchtem Lösungsmittel
(48) und danach mit sauberem Lösungsmittel (53) zu erlauben.
12. Vorrichtung nach Anspruch 11,
dadurch gekennzeichnet, dass:
- die zeiteinstellbare Steuervorrichtung (28) ein Zeitventil (20 oder 21) aufweist,
welches mit einem im Druckluftsystem (13) angeordneten und zum Öffnen und Schliessen
des genannten Systems ausgebildeten Bodenventil (36) versehen ist; und
- das Bodenventil (36) zusammenarbeitet mit einer Membran (35) in einer Druckkammer
(20a, 21a), welche unter Druck gesetzt wird, indem sie mit dem Druckluftsystem (13)
in Verbindung gebracht wird, um das Bodenventil (36) entgegen der Wirkung einer Rückstellfeder
zu öffnen und danach die genannte Druckkammer (20a, 21a) mittels eines Begrenzungsmittels
(42) zu ventilieren, um in der Druckkammer atmosphärischen Druck herzustellen und
dadurch zu ermöglichen, dass die Rückstellfeder in Zusammenarbeit mit dem Druckabfall
im genannten Ventil das Bodenventil (36) schliesst.
13. Vorrichtung nach Anspruch 13,
dadurch gekennzeichnet, dass:
- das Begrenzungsmittel (42) ein Kapillarrohr (42) ist, wobei die Öffnungszeit des
Bodenventils (36) von der Länge und/oder der Querschnittsfläche des Kapillarrohres
(42) abhängt; und
- die Öffnungszeit des Bodenventils (36) durch Einsatz eines Kapillarrohres (42) bestimmter
Länge und/oder Querschnittsfläche eingestellt und durch Auswechseln dieses Rohres
gegen ein anderes Kapillarrohr (42) von unterschiedlicher Länge und/oder Querschnittsfläche
verändert werden kann.
14. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Sammel- und Recyclier-Vorrichtung (47) zum Sammeln und Recyclieren von
Lösungsmittel eine Sedimentierungsvorrichtung (71) mit Leitmitteln (72) aufweist,
welche das abwärts fliessende Lösungsmittel (48) in einen Spalt (73), welcher sich
um diese herumerstreckt, und danach unterhalb eines einwärtsgerichteten Teiles (74)
langsam einwärts leiten, während sich Verunreinigungen (75) im Bodenbereich (76) des
Raumes (8) absetzen, wobei mindestens ein Bestandteil des Lösungsmittelsystems (14)
bildender Saugschlauch (49) vorgesehen ist, welcher oberhalb des einwärtsgerichteten
Teiles (74) der genannten Leitmittel (72) endet, um Lösungsmittel aus dem Bereich
oberhalb der Bodenbereiches (76) abzusaugen.
15. Vorrichtung nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Spritzpistole (2 oder 3) in dem dazu angepassten Raum (8) positioniert
werden kann.
1. Dispositif pour nettoyer des pistolets de pulvérisation actionnés à la main, avantageusement
des pistolets de pulvérisation actionnés à la main utilisés pour peindre des véhicules
dans les ateliers de réparation, ledit dispositif comprenant un espace pouvant être
fermé hermétiquement (9) comportant des supports (63 et/ou 68) permettant le positionnement
d'avantageusement un pistolet de pulvérisation (2 ou 3) à la fois de telle façon'
par rapport à des buses (51) que lesdits buses puissent pulvériser du solvant (48
ou 53) sur et dans ledit pistolet de pulvérisation (2 ou 3) pour le nettoyer, et lesdites
buses (51) étant équipées pour le nettoyage automatique du pistolet de pulvérisation
(2 ou 3), caractérisé en ce qu'un système à air pressurisé (13) est prévu pour pulvériser
du solvant (48 ou 53) au moyen d'air pressurisé (17) et sans utiliser de dispositifs
à pompage de liquide prévus à cet effet, sur et dans le pistolet de pulvérisation
(2 ou 3) à travers lesdites buses (51) pour le nettoyage automatique dudit pistolet
de pulvérisation, et en ce que le système à air pressurisé (13), lorsque c'est nécessaire,
est aussi équipé pour permettre la pulvérisation de solvant (48 ou 53) sur le pistolet
de pulvérisation au moyen d'au moins une autre buse (58) pour le nettoyage manuel
dudit pistolet de pulvérisation.
2. Dispositif selon la revendication 1, caractérisé en ce que le dispositif permet la
récupération du solvant usagé (48) et son recyclage pour le nettoyage du pistolet
de pulvérisation (2 ou 3) avec du solvant recyclé (48) et permet la fourniture de
solvant propre (53) pour le nettoyage ultérieur du pistolet de pulvérisation (2 ou
3) à l'aide de ce solvant.
3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que des buses (51) pour
le nettoyage automatique du pistolet de pulvérisation (2 ou 3) éjectent du solvant
(48 ou 53) de telle façon dans l'espace (9) qu'un nuage turbulent se forme, constitué
de solvant en suspension dans autour du pistolet de pulvérisation (2 ou 3), de sorte
que le solvant (48 ou 53) peut se déposer sur les surfaces du pistolet de pulvérisation
situées à l'opposé desdites buses (51).
4. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
que l'espace (9) est relié à un dispositif de ventilation (77) qui est prévu pour
ventiler ledit espace (9) pendant et/ou après le processus de nettoyage.
5. Dispositif selon la revendication 4, caractérisé en ce que le dispositif de ventilation
(77) comprend un filtre (81) pour séparer le solvant (48 ou 53) de l'air qui s'écoule
au travers et en ce que le filtre (81) est avantageusement équipé de sorte que le
solvant (48 ou 53) qui y est séparé ou une partie de celui-ci puisse retourner dans
l'espace (9).
6. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
que la buse (58) pour le nettoyage manuel du pistolet de pulvérisation (2 ou 3) est
disposée dans un espace supérieur situé au-dessus de l'espace pouvant être fermé hermétiquement
(9), ladite buse (58) étant avantageusement dirigée vers le bas en direction de l'espace
pouvant être fermé hermétiquement (9).
7. Dispositif selon la revendication 6, caractérisé en ce que l'espace supérieur contenant
la buse (58) pour le nettoyage manuel du pistolet de pulvérisation (2 ou 3) est délimité
par une hotte à demi ouverte (11) et en ce que ledit espace supérieur est relié à
un dispositif de ventilation (77) pour la ventilation dudit espace.
8. Dispositif selon l'une quelconque des revendication 1 à 5, caractérisé en ce que la
buse (58) pour le nettoyage manuel du pistolet de pulvérisation (2 ou 3) est située
dans l'espace pouvant être fermé hermétiquement (9) de telle façon que ladite buse
devient accessible quand l'espace pouvant être fermé hermétiquement (9) est ouvert.
9. Dispositif selon l'une quelconque des revendications 1 à 5 ou 8, caractérisé en ce
que la buse (58) pour le nettoyage manuel du pistolet de pulvérisation (2 ou 3) est
située sous un couvercle (78) qui est monté de façon pivotante pour fermer ou ouvrir
l'espace pouvant être fermé hermétiquement (9), ladite buse (58) étant directement
ou indirectement reliée audit couvercle (78) de façon telle que ladite buse éjecte
de l'air pressurisé contenant du solvant dans une direction vers le bas en direction
de l'espace pouvant être fermé hermétiquement (9) quand ledit couvercle (78) est placé
dans une position dirigée vers le haut (U) maintenant l'espace pouvant être fermé
hermétiquement (9) ouvert, et en ce que ledit couvercle (78) présente avantageusement
un écran (79) formant barrière pour ladite buse (58) dans une direction vers le haut
et avantageusement aussi dans des directions latérales.
10. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
qu'au moins une desdites buses (51) comporte un éjecteur (23) pour le solvant usagé
(48) et un autre éjecteur (24) pour le solvant propre (53), les passages d'éjection
des solvants usagé et propre (48, 53), respectivement, s'étendant parallèlement l'un
à l'autre.
11. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
qu'un dispositif de commande avec programmation du temps (28) est prévu pour permettre
le nettoyage des pistolets de pulvérisation (2 ou 3) pendant une certaine période
de temps avec du solvant usagé (48) et ensuite avec du solvant propre (53) pendant
une certaine période de temps.
12. Dispositif selon la revendication 11, caractérisé en ce que le dispositif de commande
avec programmation du temps (28) comprend une valve de minuterie (20 ou 21) comportant
une valve à siège (36) qui est située dans le système à air pressurisé (13) et destinée
à ouvrir et fermer ledit système, en ce que la valve à siège (36) coopère avec un
diaphragme (35) dans une chambre de pression (20a, 21a) qui est placée sous pression
en la mettant en contact avec le système à air pressurisé (13) pour ouvrir la valve
à siège (36) à l'encontre de l'action d'un ressort de rappel, et ensuite ventiler
ladite chambre de pression (20a, 21a) par l'intermédiaire d'un moyen de restriction
(42) pour obtenir la pression atmosphérique dans ladite chambre de pression et ainsi
permettre au ressort de rappel de fermer la valve à siège (36) en coopération avec
la chute de pression dans ladite valve.
13. Dispositif selon la revendication 12, caractérisé en ce que le moyen de restriction
est un tube capillaire (42), la durée d'ouverture de la valve à siège étant fonction
de la longueur et/ou de la section d'écoulement du tube capillaire (42), et en ce
que la durée d'ouverture de la valve à siège (36) peut être déterminée en utilisant
un tube capillaire (42) d'une certaine longueur et/ou d'une certaine section d'écoulement
et modifiée en remplaçant ce tube par un autre tube capillaire (42) de longueur et/ou
section d'écoulement différente(s).
14. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
qu'un dispositif de récupération et de recyclage (47) pour récupérer et recycler le
solvant comprend un dispositif de sédimentation (71) comportant des moyens de guidage
(72) pour guider le solvant (48) qui s'écoule vers le bas afin qu'il s'écoule dans
un intervalle (73) s'étendant autour d'eux, et ensuite lentement vers l'intérieur
sous des parties des moyens de guidage (72) orientées vers l'intérieur, pendant le
dépôt de polluants (75) dans la région de fond (76) de l'espace (8), au moins un conduit
d'aspiration (49) faisant partie du système à solvant (14) étant prévu pour déboucher
au-dessus des parties (74) desdits moyens de guidage (72) orientées vers l'intérieur
pour aspirer le solvant (48) à partir d'une zone au-dessus de la région de fond (76).
15. Dispositif selon l'une quelconque des revendications précédentes, caractérisé en ce
que le pistolet de pulvérisation (2 ou 3) peut être disposé de façon à être couché
dans l'espace (8) qui y est adapté.