BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to a cylinder cleaning mechanism for cleaning a cylinder
of a printing press.
Description of the Prior Art
[0002] A printing press, such as a sheet-fed printing press or a rotary printing press,
is provided with a cylinder cleaning mechanism having a cylinder cleaning unit employing
a cleaning cloth for cleaning the circumference of the cylinder between successive
printing cycles to prevent smearing printing sheets with an ink adhering to the circumference
of the impression cylinder or the blanket cylinder. The cleaning cloth is wound at
a predetermined rate so that a new portion of the cleaning cloth is pressed always
against the circumference of the cylinder so that the circumference of the cylinder
can perfectly be cleaned.
[0003] A conventional cylinder cleaning mechanism for cleaning the impression cylinder of
a printing press will be described with reference to Fig. 7 to 11. There are shown
a cylinder cleaning unit 8, side plates 2, an intermediate cylinder 3, an impression
cylinder 4 to be cleaned by the cylinder cleaning unit 8, a recess 4a formed in the
circumference of the impression cylinder 4, gripping fingers 6a, a gripper shaft 6b
fixedly holding the gripping fingers 6a and capable of rocking to hold the edge of
a printing sheet on a portion of the circumference of the impression cylinder 4 near
the front edge 4b of the recess 4a with the gripping fingers 6a, a cleaning cloth
20, a pressure blade 10 having a front frame 10a and a rear frame 10b, for pressing
the cleaning cloth 20 through a pressure pad 10b against the circumference of the
impression cylinder 4, a cleaning cloth feed roller 14, a cleaning cloth winding roller,
a guide bar 18 for guiding the cleaning cloth 20, a main frame 22 of the printing
press, a rotary shaft 24 supporting the cylinder cleaning unit 8, bearings supporting
the rotary shaft 24 for rotation on the main frame 22, a lever 26 attached to a rotary
shaft 36 supported on bearings 36b to turn the cylinder cleaning unit 8 on the rotary
shaft 24, a cam roller 30 supported on the lever 26 by a pin 28, a cam 50 engaging
the cam roller 30 to turn the lever 26 in synchronism with the motion of the gripping
fingers 6a, fixed to the intermediate cylinder 3 with bolts 52 and having a high cam
section 50a and a low cam section 50b, a link 34 having one end joined to the lever
26 by a pin 32 and the other end joined to the side plate 2 of the cylinder cleaning
unit 8 by a pin 38, a compression spring 40 having one end 44 joined to one end of
the lever 26 by a pin 48 and the other end contiguous with a spring seal 46 mounted
on a rod 42 to compress the compression spring 40, and a pneumatic actuator 74 having
one end feed with a bolt 84 to a bracket 86 fixed to the main frame 22 and the other
end connected to the lever 26 to shift the cylinder cleaning unit 8 between a cleaning
position and an escape position.
[0004] The pneumatic actuator 74 has a piston rod 76, and a connecting member 78 attached
to the extremity of the piston rod 76 and provided with a slot 80 receiving a pin
82 fixed to the lever 26 therein to allow the lever 26 to swing so that the lever
26 may not interfere with the gripping fingers 6a. The cylinder cleaning unit 8 is
retracted from its cleaning position to avoid the interference of the cylinder cleaning
unit 8 with the gripping fingers 6a, and then the cylinder cleaning unit 8 is returned
to its cleaning position after the gripping fingers 6a have passed a position corresponding
to the cleaning position. A gear 58 is mounted on a one-way clutch 60 attached to
one end of the shaft of the cleaning cloth winding roller 16, and a segment gear 62
is fixed to the main frame 22 with bolts 64 and 66 so as to engage the gear 58. Every
time the cylinder cleaning unit 8 is turned on the rotary shaft 24 between the cleaning
position and the escape position, the gear 58 rolls along the segment gear 62 to turn
the cleaning cloth winding roller 16 through the one-way clutch 60 in one direction
to wind up the cleaning cloth 20 by a predetermined length.
[0005] The operation of the cylinder cleaning unit 8 will be described hereinafter. Referring
to Fig. 7 showing a state in which the recess 4a of the impression cylinder 4 has
almost arrived at a position directly below the pressure blade 10, the cam roller
30 attached to one end of the lever 26 is on the low cam section 50b of the cam 50
and hence the cylinder cleaning unit 8 is at the cleaning position with the center
of the cleaning cloth winding roller 16 at a position A. In this state, the cleaning
cloth 20 is pressed against the circumference of the impression cylinder 4 through
the pressure pad 12 by the pressure blade 10 to clean the circumference of the impression
cylinder 4.
[0006] Upon the arrival of the front edge of the recess 4a at the position directly below
the pressure blade 10, the cam roller 30 engages the high cam section 50a of the cam
50 to withdraw the cylinder cleaning unit 8 from the cleaning position and, consequently,
the lever 26 is turned clockwise to turn the cylinder cleaning unit 8 on the rotary
shaft 24 in a counterclockwise direction through the link 34, so that the center of
the cleaning cloth winding roller 16 is shifted to a position B as shown in Fig. 8.
While the center of the cleaning cloth winding roller 16 is being shifted from the
position A to the position B, the gear 58 engaging the segment gear 62 is rotated
clockwise. The rotation of the gear 58 is transmitted through the one-way clutch 60
to the cleaning cloth winding roller 16 to wind up the cleaning cloth 20 by a predetermined
length. While the cylinder cleaning unit 8 is being withdrawn from the cleaning position,
the pin 82 attached to-the lever 26 is able to move in the slot 80 of the connecting
member 78 and, therefore, the withdrawal of the cylinder cleaning unit 8 from the
cleaning position to avoid the interference of the cylinder cleaning unit 8 with the
gripping fingers 6a and the advancement of the cylinder cleaning unit 8 to the cleaning
position are not obstructed at all by the pneumatic actuator 74.
[0007] As the intermediate cylinder 3 and the impression cylinder 4 rotate further from
the position shown in Fig. 8 and the high cam section 50a of the cam 50 passes the
cam roller 30, the lever 26 is turned counterclockwise by the compression spring 40
to turn the cylinder cleaning unit 8 clockwise on the rotary shaft 24 to the cleaning
position, in which the center of the cleaning cloth winding roller 16 is located at
the point A. Although the gear 58 engaging the segment gear 62 is rotated counterclockwise
while the cylinder cleaning unit 8 is being turned clockwise, the counterclockwise
rotation of the gear 58 is not transmitted to the cleaning cloth winding roller 16.
Thus, the cleaning cloth 20 is wound by the predetermined length once every printing
cycle, so that the circumference of the impression cylinder 4 is cleaned always with
a new portion of the cleaning cloth 20.
[0008] After the completion of the cleaning operation or in replacing the used cleaning
cloth with a new one, the lever 26 is turned clockwise against the pressure of the
compression spring 40 by the pneumatic actuator 74 to turn the cylinder cleaning unit
8 counterclockwise on the rotary shaft 24 beyond the escape positions to a standby
position, in which the center of the cleaning cloth winding roller 16 is at a point
C as shown in Fig. 9.
[0009] After the used cleaning cloth 20 has been replaced with a new one or when the cleaning
operation is required again, the piston rod 76 of the pneumatic actuator 74 is retracted
to allow the lever 26 to be turned counterclockwise by the pressure of the compression
spring 40 to shift the cylinder cleaning unit 8 from the standby position to the cleaning
position as shown in Fig. 7.
[0010] Since the pressure of the compression spring 40 pressing the pressure blade 10 through
the cleaning cloth 20 against the circumference of the impression cylinder 4 is not
adjustable, in some cases, the cleaning cloth 20 cannot be pressed against the circumference
of the impression cylinder 4 at an appropriate pressure and hence the circumference
of the impression cylinder 4 cannot perfectly be cleaned. The employment of the compression
spring 40 and the pneumatic actuator 74 respectively for pressing the pressure blade
10 against the circumference of the impression cylinder 4 and turning the cylinder
cleaning unit 8 to the standby position increases the number of component parts and
needs additional space for those components.
SUMMARY OF THE INVENTION
[0011] Accordingly, the present invention is directed to the provision of an improved cylinder
cleaning mechanism for cleaning the cylinder of a printing press, employing a single
actuator both for pressing cleaning means against the circumference of the cylinder
to clean the circumference of the cylinder and for shifting a cylinder cleaning unit
between a cleaning position and a standby position.
[0012] In one aspect of the present invention, a cylinder cleaning mechanism comprises a
cylinder cleaning unit comprising a cleaning cloth feed roller for feeding a cleaning
cloth, a cleaning cloth winding roller for winding the used cleaning cloth, a pressure
blade having cleaning edges and an elastic wiping portion and capable of pressing
the cleaning cloth extended between the cleaning cloth feed roller and the cleaning
cloth winding roller against the circumference of the cylinder, cleaning cloth winding
means for driving the cleaning cloth winding roller to wind up the used portion of
the cleaning cloth by a predetermined length at at time, and a fluid-operated actuator
both for biasing the cleaning unit toward the cylinder to press the cleaning cloth
against the circumference of the cylinder and for moving the cylinder cleaning unit
away from the cylinder.
[0013] The ink smearing the circumference of the cylinder is scraped off and wiped off perfectly
by the cleaning cloth pressed by the pressure blade having the edges and the elastic
wiping portion. The pressure applied to the cylinder cleaning unit by the fluid-operated
actuator to press the cleaning cloth against the circumference of the cylinder is
adjustable so that the cleaning cloth is pressed securely against the circumference
of the cylinder for perfect cleaning. The use of the fluid-operated actuator for pressing
the cleaning cloth against the circumference of the cylinder and for shifting the
cleaning unit relative the to cylinder enables the cylinder cleaning device to be
installed in a relatively small space.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and other objects, features and advantages of the present invention will
become more apparent from the following description taken in connection with the accompanying
drawings, in which:
Figure 1 is a side elevation of a cylinder cleaning mechanism in a preferred embodiment
according to the present invention as viewed from one side thereof;
Figure 2 is a side elevation of a pressure blade employed in the cylinder cleaning
mechanism of Fig. 1;
Figure 3 is a side elevation of the cylinder cleaning mechanism of Fig. 1 as viewed
from the other side thereof;
Figure 4 is a revolved plan view of the cylinder cleaning mechanism of Fig. 1;
Figure 5 is a side elevation of the cylinder cleaning mechanism of Fig. 1 with its
cylinder cleaning unit at an escape position;
Figure 6 is a side elevation of the cylinder cleaning mechanism of Fig. 1 with its
cylinder cleaning unit at a standby position;
Figure 7 is a side elevation of a conventional cylinder cleaning mechanism in cleaning
operation;
Figure 8 is a side elevation of the conventional cylinder cleaning mechanism of Fig.
7 with its cylinder cleaning unit retracted from a cleaning position to an escape
position during cleaning operation;
Figure 9 is a side elevation of the conventional cylinder cleaning mechanism of Fig.
7 with its cylinder cleaning unit located at a standby position;
Figure 10 is a revolved plan view of a portion of the conventional cylinder cleaning
mechanism of Fig. 7; and
Figure 11 is a plan view of a portion of the conventional cylinder cleaning mechanism
of Fig. 7.
DESCRIPTION OF THE PREFERRED EMBODIMENT
[0015] A cylinder cleaning mechanism in a preferred embodiment according to the present
invention will be described hereinafter with reference to Figs. 1 to 6, in which parts
like or corresponding to those previously described with reference to Figs. 7 to 11
are denoted by the same reference characters and the description thereof will be omitted
to avoid duplication.
[0016] Referring to Figs. 1 to 4, the cylinder cleaning mechanism comprises, as principal
components, a cylinder cleaning unit 8 comprising side plates 2 fixedly held on a
rotary shaft 24 journaled on the frame 22 of the printing press, a pressure blade
102 for pressing a cleaning cloth 20 against the circumference of the impression cylinder
4, a holder 101 holding the pressure blade 102 and fixed to the side plates 2, a cleaning
cloth feed roller 14 supported for rotation on the side plates 2 and a cleaning cloth
winding roller 16 supported for rotation on the side plates 2, and a cylinder cleaning
unit operating mechanism comprising a first lever 26 interlocked at its one end with
the cylinder cleaning unit 8 by a link 34, fixed to one end of a rotary shaft 36 journaled
on the frame 22 of the printing press, and provided at the other end with a cam roller
30, a plate cam 50 having a high cam section 50a and a low cam section 50b and fixed
to the intermediate cylinder 3, a second lever 106 fixed to the other end of the rotary
shaft 36, and a pneumatic actuator 107 pivotally supported at its one end on the frame
22 of the printing press and having a piston rod 108 having an extremity pivotally
joined to one end of the second lever 106.
[0017] As shown in Fig. 2, the pressure blade 102 has edges 103 with which the cleaning
cloth 20 is pressed against the circumference of the impression cylinder 4 so as to
scrape off matters smearing the circumference of the impression cylinder 4, and an
elastic wiping portion 105 for elastically pressing the cleaning cloth 20 against
the circumference of the impression cylinder 4 to wipe off the matters smearing the
circumference of the impression cylinder 4.
[0018] When the piston rod 108 of the pneumatic actuator 107 is projected, the cylinder
cleaning unit 8 is turned on the rotary shaft 24 through the second lever 106, the
rotary shaft 36, the first lever 26 and the link 34 to a cleaning position, at which
the pressure blade 102 presses the cleaning cloth 20 against the circumference of
the impression cylinder 4 to clean the circumference of the impression cylinder. As
shown in Fig. 3, adjustable stoppers 109 and 110 are provided on the frame 22 of the
printing press to limit the clockwise turning and counterclockwise turning, respectively,
of the second lever 106. The effective pressure acting on the cleaning cloth 20 can
be adjusted by adjusting the limit of clockwise turning of the second lever 106 by
means of the adjustable stopper 109. When the piston rod 108 of the pneumatic actuator
107 is retracted, the cylinder cleaning unit 8 is retracted from the cleaning position
to a standby position.
[0019] Referring to Fig. 5, when the high cam section 50a of the plate cam 50 engages the
cam roller 30, the first lever 26 is turned clockwise to retract the cylinder cleaning
unit 8 from the cleaning position to the escape position to avoid the collision between
the gripping fingers 6a and the cylinder cleaning unit 8. At the same time, the rotary
shaft 36 is turned clockwise against a torque applied thereto by the pneumatic actuator
107.
[0020] In shifting the cylinder cleaning unit 8 to the standby position, the piston rod
108 of the pneumatic actuator 107 is retracted to turn the second lever 106 counterclockwise,
as viewed in Fig. 3, as far as the second lever is stopped by the stopper 110 and,
consequently, the first lever 26 is turned clockwise, as viewed in Fig. 6, to shift
the cylinder cleaning unit 8 to the standby position as shown in Fig. 6, in which
the cleaning cloth 20 is separated far away from the circumference of the impression
cylinder 4.
[0021] Thus, pneumatic actuator 107 is used both for shifting the cylinder cleaning unit
8 between the cleaning position and the standby position and for pressing the cleaning
cloth against the circumference of the impression cylinder 4, which simplifies the
cylinder cleaning mechanism, reduces the space necessary for installing the cylinder
cleaning mechanism and enables the cleaning cloth 20 to be securely pressed against
the circumference of the impression cylinder 4.
[0022] Although the present invention has been described as applied to a cylinder cleaning
mechanism for cleaning the circumference of the impression cylinder of a printing
press, the present invention is applicable also to a cylinder cleaning mechanism for
cleaning the circumference of other cylinder of a printing press, such as the blanket
cylinder.
[0023] While the invention has been shown and described with reference to a preferred embodiment
thereof, obviously modifications and variations are possible in the light of above
teachings, It is therefore to be understood that the invention may be practiced otherwise
than as specifically described herein without departing from the scope and spirit
thereof.
1. A cylinder cleaning mechanism for cleaning a cylinder of a printing press, comprising:
a cylinder cleaning unit comprising:
a pair of side plates,
a cleaning cloth feed roller journaled on the side plates, to feed a cleaning cloth,
a cleaning cloth winding roller journaled on the side plates, to wind up the cleaning
cloth fed by the cleaning cloth feed roller,
a pressure blade held on the side plates so as to press the cleaning cloth extended
between the cleaning cloth feed roller and the cleaning cloth winding roller against
the circumference of the cylinder of the printing press, and
cleaning cloth winding mechanism for driving the cleaning cloth winding roller
to wind up the used portion of the cleaning cloth by a predetermined length at a time;
and
a cylinder cleaning unit operating mechanism comprising:
a fluid-operated actuator for biasing the cylinder cleaning unit toward the circumference
of the cylinder so that the cleaning cloth is pressed properly against the circumference
of the cylinder with the pressure blade, and
a transmission mechanism for transmitting the action of the fluid-operated actuator
to the cylinder cleaning unit.
2. A cylinder cleaning mechanism according to Claim 1, wherein said pressure blade has
at least one edge and a hollow wiping portion.
3. A cylinder cleaning mechanism according to Claim 1, wherein said fluid-operated actuator
shifts the cylinder cleaning unit between a cleaning position where the cleaning cloth
is pressed against the circumference of the cylinder of the printing press and a standby
position where the cylinder cleaning unit is separated far away from the circumference
of the cylinder of the printing press.